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RD103
User Manuals: Airlocker RD103 Differential Air Locker
Manuals and User Guides for Airlocker RD103 Differential Air Locker. We have
1
Airlocker RD103 Differential Air Locker manual available for free PDF download: Installation Manual
Airlocker RD103 Installation Manual (46 pages)
Brand:
Airlocker
| Category:
Automobile Accessories
| Size: 4 MB
Table of Contents
Table of Contents
3
1 Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Assembly Type Identification
7
2 Removing the Existing Differential
8
Vehicle Support
8
Differential Fluid Drain
8
Removing the Axles
9
Marking the Bearing Caps
10
Checking the Current Backlash Amount
11
Removing the Differential Center
12
Insuring Adequate Oil Drainage
13
3 Installing the Air Locker
14
Installing the Carrier Bearings
16
Approximate Backlash Shimming
17
Mounting the Ring Gear
19
Drilling and Tapping the Bulkhead Port
20
Assembling the Seal Housing
21
Pre-Load Shimming
22
Reinstalling the Bearing Caps
25
Checking the Backlash
26
Setting up the Bulkhead Fitting
27
Profiling the Seal Housing Tube
29
4 Installing the Air System
30
Mounting the Solenoid
30
Running & Securing the Air Line
32
Connection to the Bulkhead Fitting
33
5 Mounting & Connecting the Electrical System
35
Mounting the Actuator Switch(Es)
35
Wiring the Actuator System
36
6 Testing & Final Assembly
40
Leak Testing
40
Reinstalling the Axles
40
Testing the Air Locker Actuation
43
Re-Sealing & Filling the Differential
43
Post-Installation Check List
44
7 Parts List
45
Exploded Assembly Diagram
45
Itemized Parts List
46
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