Airlocker RD139 Manuals

Airlocker RD139 Manuals

Manuals and User Guides for Airlocker RD139. We have 1 Airlocker RD139 manual available for free PDF download: Installation Manual

Airlocker RD139 Installation Manual

Airlocker RD139 Installation Manual (36 pages)

Brand: Airlocker | Category: Automobile Accessories | Size: 2 MB

Table of Contents

Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Removing the Axles
7
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Carrier
10
Installing the Air Locker
11
Mounting the Ring Gear
11
Drilling and Tapping the Bulkhead Port
12
Assembling the Seal Housing
13
Installing the Carrier Bearings
14
Setting the Backlash
15
Setting up the Bulkhead Fitting
17
Profiling the Seal Housing Tube
19
Bench Testing the Air Locker
20
Reinstalling the Differential & Axles
21
Installing the Air System
22
Mounting the Solenoid
22
Running & Securing the Air Line
24
Connection to the Bulkhead Fitting
25
Mounting & Connecting the Electrical System
27
Mounting the Actuator Switch(Es)
27
Wiring the Actuator System
28
Testing & Final Assembly
31
Leak Testing
31
Testing the Air Locker Actuation
31
Filling the Differential
32
Post-Installation Check List
33
Parts List
35
Exploded Assembly Diagram
35
Specifications
35
Itemized Parts List
36

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