Airlocker RD105 Manuals

Manuals and User Guides for Airlocker RD105. We have 1 Airlocker RD105 manual available for free PDF download: Installation Manual

Airlocker RD105 Installation Manual

Airlocker RD105 Installation Manual (46 pages)

DANA 35, 30 SPLINE, 3.54 & UP

Brand: Airlocker | Category: Automobile Accessories | Size: 3 MB

Table of Contents

ARB 4X4 ACCESSORIES
2
Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Assembly Type Identification
7
Removing the Existing Differential
8
Vehicle Support
8
Differential Fluid Drain
8
Removing the Axles
9
Marking the Bearing Caps
10
Checking the Current Backlash Amount
11
Removing the Differential Center
12
Installing the Air Locker
13
Insuring Adequate Oil Drainage
13
Installing the Carrier Bearings
16
Approximate Backlash Shimming
17
Mounting the Ring Gear
19
Drilling and Tapping the Bulkhead Port
20
Assembling the Seal Housing
21
Pre-Load Shimming
22
Reinstalling the Bearing Caps
25
Checking the Backlash
26
Setting up the Bulkhead Fitting
27
Profiling the Seal Housing Tube
29
Mounting & Connecting the Electrical System
30
Installing the Air System
30
Mounting the Solenoid
30
Running & Securing the Air Line
32
Connection to the Bulkhead Fitting
33
Mounting & Connecting the Electrical System
35
Mounting the Actuator Switch(Es)
35
Wiring the Actuator System
36
Single Air Locker System
38
Dual Air Locker System
39
Testing & Final Assembly
40
Leak Testing
40
Reinstalling the Axles
40
Testing the Air Locker Actuation
43
Re-Sealing & Filling the Differential
43
Post-Installation Check List
44
Parts List
45
Exploded Assembly Diagram
45
Specifications
45
Itemized Parts List
46

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