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ARB RD90
Airlocker ARB RD90 Manuals
Manuals and User Guides for Airlocker ARB RD90. We have
1
Airlocker ARB RD90 manual available for free PDF download: Installation Manual
Airlocker ARB RD90 Installation Manual (46 pages)
TOYOTA 7.5”, IFS
Brand:
Airlocker
| Category:
Automobile Accessories
| Size: 4 MB
Table of Contents
Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Assembly Type Identification
7
Removing the Existing Differential
8
Vehicle Support
8
Differential Fluid Drain
8
Removing the Differential Assembly
8
Checking the Current Backlash Amount
10
Removing the Differential Center
12
Installing the Air Locker
13
Approximate Backlash Shimming
13
Calculation & Selection of Backlash Shims
15
Mounting the Ring Gear
16
Installing the Carrier Bearings
17
Preload Shim Measurement
18
Calculation & Selection of Preload Shims
20
Drilling & Tapping the Bulkhead Port
21
Installing the Bulkhead Fitting
23
Installing the Differential Center
23
Setting up the Bulkhead Fitting
26
Final Assembly
27
Checking the Backlash
29
Bench Testing the Air Locker
32
Reinstalling the Differential Assembly
33
Installing the Air System
34
Mounting the Solenoid
34
Running & Securing the Air Line
36
Connection to the Bulkhead Fitting
37
Mounting & Connecting the Electrical System
38
Mounting the Actuator Switch(Es)
38
Wiring the Actuator System
39
Testing & Final Assembly
42
Leak Testing
42
Testing the Air Locker Actuation
42
Re-Sealing & Filling the Differential
43
Note for ADD Equipped Vehicles
43
Post-Installation Check List
44
Parts List
45
Exploded Assembly Diagram
45
Itemized Parts List
46
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