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Aerotech Ndrive ML Series Amplifier Manuals
Manuals and User Guides for Aerotech Ndrive ML Series Amplifier. We have
1
Aerotech Ndrive ML Series Amplifier manual available for free PDF download: Hardware Manual
Aerotech Ndrive ML Series Hardware Manual (92 pages)
Digital Drive
Brand:
Aerotech
| Category:
DC Drives
| Size: 7.47 MB
Table of Contents
Ndrive ML Hardware Manual
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Agency Approvals
10
Safety Procedures and Warnings
11
Quick Installation Guide
13
Chapter 1: Introduction
15
Figure 1-1: Ndrive ML Networked Digital Drive
15
Table 1-1: Feature Summary
16
Table 1-2: Ordering Options
16
Table 1-3: ML Power Supply Options
17
Table 1-4: Accessories
17
Figure 1-2: Functional Diagram
18
Drive and Software Compatibility
19
Table 1-5: Drive and Software Compatibility
19
Electrical Specifications
20
Table 1-6: Electrical Specifications
20
System Power Requirements
21
Figure 1-3: Dimensions
22
Mechanical Design
22
Table 1-7: Physical Specifications
22
Environmental Specifications
23
Chapter 2: Installation and Configuration
25
Communication Channel Settings
25
Table 2-1: Device Number Switch Settings (S1)
25
Power Connections
26
Control Supply Connections (TB103)
27
Figure 2-1: Control Supply Connections
27
Table 2-2: Control Supply DC Input Wiring
27
Table 2-3: Mating Connector Part Numbers for the Control Supply Connector
27
Motor Supply Connections (TB102)
28
Figure 2-2: Motor Bus Input Connections
28
Table 2-4: Motor Supply Input Wiring
28
Table 2-5: Mating Connector Part Numbers for the Motor Supply Connector
28
External Power Supply Options
29
Table 2-6: External Power Supply Options
29
Table 2-7: PS-ML AC Power Wiring Requirements
29
Figure 2-3: Control and Motor Power Wiring Using a TM3 Transformer
30
Figure 2-4: PS-ML Option (120 W, 24 VDC Output, with Brake)
31
Figure 2-5: PS-ML Option (240 W, 24 VDC Output, with Brake)
31
Figure 2-6: PS-ML Option (180 W, 40 VDC Output, with Brake)
32
Figure 2-7: PS-ML Option (360 W, 40 VDC Output, with Brake)
32
Motor Output Connections
33
Table 2-8: Motor Power Output Connections (TB102)
33
Table 2-9: Mating Connector Part Numbers for the Motor Power Output Connector
33
Brushless Motor Connections
34
Figure 2-8: Brushless Motor Configuration
34
Table 2-10: Wire Colors for Aerotech Supplied Cables (Brushless)
34
Figure 2-9: Encoder and Hall Signal Diagnostics
35
Powered Motor Phasing
35
Figure 2-10: Motor Phasing Oscilloscope Example
36
Figure 2-11: Brushless Motor Phasing Goal
36
Unpowered Motor and Feedback Phasing
36
DC Brush Motor Connections
37
Figure 2-12: DC Brush Motor Configuration
37
Table 2-11: Wire Colors for Aerotech Supplied Cables (DC Brush)
37
DC Brush Motor Phasing
38
Figure 2-13: Clockwise Motor Rotation
38
Figure 2-14: Stepper Motor Configuration
39
Table 2-12: Wire Colors for Aerotech Supplied Cables (Stepper)
39
Figure 2-15: Clockwise Motor Rotation
40
Stepper Motor Phasing
40
Stepper Motor Connections
39
Motor Feedback Connections (J103)
41
Table 2-13: Motor Feedback Connector Pinout (J103)
41
Table 2-14: Mating Connector Part Numbers for the Motor Feedback Connector (J103)
41
Encoder Interface (J103)
42
Table 2-15: Encoder Interface Pins on the Motor Feedback Connector (J103)
42
Figure 2-16: Line Driver Encoder Interface (J103)
43
RS-422 Line Driver Encoder (Standard)
43
Table 2-16: Encoder Specifications
43
Analog Encoder Interface
44
Figure 2-17: Analog Encoder Phasing Reference Diagram
44
Table 2-17: Analog Encoder Specifications
44
Figure 2-18: Analog Encoder Interface (J103)
45
Encoder Phasing
46
Figure 2-19: Encoder Phasing Reference Diagram (Standard)
46
Figure 2-20: Position Feedback in the Diagnostic Display
47
Figure 2-21: Hall-Effect Inputs (J103)
48
Hall-Effect Interface (J103)
48
Table 2-18: Hall-Effect Feedback Pins on the Motor Feedback Connector (J103)
48
Figure 2-22: Thermistor Interface Input (J103)
49
Table 2-19: Thermistor Pin on the Motor Feedback Connector (J103)
49
Thermistor Interface (J103)
49
Encoder Fault Interface (J103)
50
Figure 2-23: Encoder Fault Interface Input (J103)
50
Table 2-20: Encoder Fault Pin on the Motor Feedback Connector (J103)
50
End of Travel Limit Input Interface (J103)
51
Figure 2-24: End of Travel Limit Input Connections
51
Table 2-21: End of Travel Limit Input Pins on the Motor Feedback Connector (J103)
51
Figure 2-25: End of Travel Limit Interface Input (J103)
52
End of Travel Limit Phasing
53
Figure 2-26: Limit Input Diagnostic Display
53
Brake Output (J103)
54
Table 2-22: Brake Output Pins on the Motor Feedback Connector (J103)
54
Differential Analog Input 0 (J103)
55
Figure 2-27: Analog Input 0 (J103)
55
Table 2-23: Differential Analog Input 0 Specifications
55
Table 2-24: Differential Analog Input Pins on the Motor Feedback Connector (J103)
55
Emergency Stop Sense Input (TB101)
56
Figure 2-28: ESTOP Sense Input (TB101)
56
Table 2-25: Electrical Noise Suppression Devices
56
Table 2-26: Mating Connector Part Numbers for the ESTOP Connector (TB101)
56
Figure 2-29: Typical Emergency Stop Circuit
57
Table 2-27: Typical ESTOP Relay Ratings
57
Typical ESTOP Interface
57
Firewire Interface
58
Table 2-28: Firewire Card Part Numbers
58
Table 2-29: Firewire Repeaters (for Cables Exceeding 4.5 M (15 Ft) Specification)
58
Table 2-30: Firewire Cables (Copper and Glass Fiber)
58
PC Configuration and Operation Information
59
Chapter 3: -I/O Expansion Board
61
Figure 3-1: Ndrive ML with -IO Option Board
61
User Power (TB201)
62
Table 3-1: User Common Connector Pins on the Brake Relay Connector (TB201)
62
Brake Relay Connector (TB201)
63
Table 3-2: Relay Specifications
63
Table 3-3: Brake Relay Connector Pinout (TB201)
63
Table 3-4: Mating Connector Part Numbers for the Brake Relay Connector (TB201)
63
Figure 3-2: Brake Connected to J103
64
Figure 3-3: Brake Connected to TB201
64
Analog I/O Connector (TB202)
65
Table 3-5: Analog Output Connector Pinout (TB202)
65
Table 3-6: Mating Connector Part Numbers for the Analog Output Connector (TB202)
65
Analog Output 1 (TB202)
66
Figure 3-4: Analog Output 1 (TB202)
66
Table 3-7: Analog Output 1 Specifications (TB202)
66
Table 3-8: Analog Output Pins on the Analog I/O Connector (TB202)
66
Differential Analog Input 1 (TB202)
67
Figure 3-5: Analog Input Typical Connection (TB202)
67
Table 3-10: Differential Analog Input 1 Pins on the Analog I/O Connector (TB202)
67
Table 3-9: Differential Analog Input 1 Specifications
67
Opto in Connector (Digital Inputs) (TB203)
68
Table 3-11: Digital Input Specifications
68
Table 3-12: Opto in Connector Pinout (TB203)
68
Table 3-13: Mating Connector Part Numbers for the Opto in Connector (TB203)
68
Figure 3-6: Digital Opto-Isolated Inputs
69
Figure 3-7: Digital Inputs Connected to a Current Sourcing Device
70
Figure 3-8: Digital Inputs Connected to a Current Sinking Device
70
Opto out Connector (Digital Outputs) (TB204)
71
Table 3-14: Digital Output Specifications (TB204)
71
Figure 3-9: Digital Opto-Isolated Outputs (-IO Board)
72
Figure 3-10: Digital Outputs Connected in Current Sourcing Mode
73
Figure 3-11: Digital Outputs Connected in Current Sinking Mode
73
Auxiliary Encoder Channel/Pso Output (J201)
74
Figure 3-12: Auxiliary Encoder Channel (J201)
75
Position Synchronized Output (Pso)/Laser Firing (J201)
76
Figure 3-13: PSO Interface
77
Chapter 4: Standard Interconnection Cables
79
Joystick Interface
80
Figure 4-1: Single Axis Joystick Interface
80
Figure 4-2: Two Axis Joystick Interface
81
Handwheel Interface
82
Figure 4-3: Handwheel Interconnection (to aux I/O)
82
Chapter 5: Maintenance
83
Preventative Maintenance
84
Appendix A: Warranty and Field Service
85
Appendix B: Revision History
87
Index
89
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