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Manuals and User Guides for Aerotech Ndrive HL. We have
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Aerotech Ndrive HL manual available for free PDF download: User Manual
Aerotech Ndrive HL User Manual (138 pages)
Brand:
Aerotech
| Category:
DC Drives
| Size: 7.44 MB
Table of Contents
Table of Contents
4
Chapter 1: Introduction
12
Figure 1-1. Ndrive HL Networked Digital Drive
12
Feature Summary
13
Connection Overview
14
Figure 1-2. Ndrive HL Hardware
14
Ndrive HL Block Diagram
15
Figure 1-3. Ndrive HL Functional Diagram
15
Ordering Information
16
Table 1-1. Ndrive HL Models and Voltage Configurations
16
Electrical Specifications
17
Table 1-2. Electrical Specifications
17
Table 1-3. Ndrive HL Series Amplifier Current Limitations
19
Mechanical Specifications
20
Figure 1-4. Ndrive HL Dimensions
20
Environmental Specifications
21
CHAPTER 2: INSTALLATION and CONFIGURATION
22
Safety Procedures and Warnings
22
Power Connections
23
Control Power Connections (-AUXPWR)
23
Table 2-1. Optional Aux Supply AC Input (for External E-Stop)
23
Motor Power Connections
24
Table 2-2. Main Supply AC Power Input Connections
24
Motor Connections (TB101)
25
I/O and Signal Wiring Requirements
25
Table 2-3. TB101 Motor Power Output Connections
25
Emergency Stop Sense Input (TB201)
26
Figure 2-3. ESTOP Sense Input (TB201)
26
Figure 2-4. Typical Emergency Stop Circuit
27
Typical ESTOP Interface
27
Motor and Feedback Connections
28
DC Brush Motor in Torque Mode Configuration
28
Figure 2-5. DC Brush Motor in Torque Mode Configuration
28
DC Brush Motor with Tachometer Feedback Configuration
29
Figure 2-6. DC Brush Motor Wiring with Tachometer
29
Brushless Motor Configuration
30
Figure 2-7. Brushless Motor Configuration
30
Figure 2-8. Hall-Effect Feedback Connections
32
Figure 2-9. Hall-Effect Feedback Inputs in the Nstat Utility
32
Figure 2-10. Motor Phasing
34
Stepper Motor Configuration
35
Figure 2-11. Stepper Motor Configuration
35
Encoder Feedback Connections
36
Figure 2-12. Encoder Feedback Connections
36
Encoder Phasing
37
Figure 2-13. Encoder Phasing Reference Diagram
37
Figure 2-14. Encoder and Hall Signals in the Nstat.exe Utility Program
37
End of Travel (EOT) Limit Input Connections
38
End of Travel (EOT) Limit Phasing
38
Figure 2-15. End of Travel Limit Input Connections
38
Figure 2-16. Limit Inputs in the Nstat Utility
38
Communication Channel Settings
39
Table 2-5. Ndrive HL Switch Settings (S2)
39
Connecting Multiple Ndrive Hls
40
Figure 2-17. Recommended Star Daisy Chain Configuration
40
Table 2-6. Firewire Card and Cable Part Numbers
40
PC Configuration and Operation Information
41
Figure 2-18. Firewire Daisy Chain
41
Chapter 3: Technical Details
42
Auxiliary I/O Connector (J205)
42
Table 3-1. Auxiliary I/O Connector Pin Assignment (J205)
42
Figure 3-1. Secondary Encoder Channel (J205)
44
Secondary Encoder Channel (J205)
44
Table 3-3. Auxiliary Encoder Pin Assignment on Connector (J205)
44
Figure 3-2. User Outputs (J205)
45
User Outputs 8-11 (J205)
45
User Inputs 8-11 (J205)
46
Analog Input 0 (J205)
47
Analog Output 0 (J205)
47
High Speed User Inputs 12-13 (J205)
47
Position Synchronized Output (PSO) / Laser Firing
48
Figure 3-4. Advanced 1 - 3 Axis Firing
50
Figure 3-5. Data Capture/Data Update Modes
51
Figure 3-6. PSO Diagram - Basic Single Axis Firing
52
Single Axis Laser Firing
52
Motor Feedback (J207)
53
Table 3-11. Motor Feedback Connector Pin Assignment (J207)
53
Table 3-12. Motor Feedback Mating Connector (J207)
53
End of Travel Limit Inputs
54
Figure 3-7. End of Travel Limit Inputs
54
Table 3-13. End of Travel Limit Inputs Pin Assignment on Connector
54
Figure 3-8. Hall-Effect and Thermistor Inputs (J207)
55
Hall-Effect and Thermistor Inputs
55
Table 3-14. Hall-Effect Inputs Pin Assignment on Connector J207
55
Brake Output
56
Encoder Interface
56
Table 3-15. Brake Output Pin Assignment on Connectorj207
56
Table 3-16. Motor Feedback Connector Pin Assignment (J207)
56
Figure 3-9. Line Driver Encoder Interface - Standard (J207)
57
Figure 3-10. Optional MXH Analog Encoder Interface (J207)
60
RS-422 Port (J206)
61
Figure 3-11. RS-232/RS-422 Connector (J206)
62
Firewire Bus (J201, J202, J203)
63
Table 3-20. J201, J202, J203 Firewire Connector Pin Assignment
63
Voltage-To-Current Mode Operation
64
Figure 3-12. Normal Operation
64
Figure 3-13. Stand-Alone Configuration
64
Parameter Setup and Hardware Configuration
65
Saving Parameters to the Flash Memory on the Drive
65
Faults
66
Operation
66
Chapter 4 Options
68
IOPSO and -IOPSOH Option Boards
68
Figure 4-1. -IOPSO Option Board Location
68
Figure 4-2. -IOPSO Option Board (690D1579 Rev. A)
68
Table 4-1. -IOPSO Option Board Jumpers
68
Brake Configuration Jumpers
69
Analog Outputs (TB301)
70
Figure 4-4. Analog Output Connector (TB301)
70
Table 4-3. Analog Output Connector Pin Assignment (TB301)
70
Brake / Relay (TB301)
71
Table 4-4. Voltage and Current Specifications (TB301)
71
Figure 4-5. Brake Connected to TB301
72
Table 4-5. Brake / Relay Connector Pin Assignment (TB301)
72
Table 4-6. Brake / Relay Connector Pin Assignment (J207)
72
Figure 4-7. Diode Suppression for DC Brake Systems
74
Figure 4-8. RC Suppression for DC Brake Systems
75
Analog Inputs (TB302)
76
Figure 4-9. Optional Analog Input Connector (TB302)
76
Table 4-7. Optional Analog Input Connector Pin Assignmentt
76
Opto-Isolated Outputs (TB304)
77
Table 4-8. User Power Connector Pin Assignment (TB303)
77
Table 4-9. Opto-Isolated Output Connector Pin Assignment (TB304)
77
User Power Connector (TB303)
77
Figure 4-10. Connecting Outputs in Current Sinking Mode
78
Figure 4-11. Connecting Outputs in Current Sourcing Mode
78
Opto-Isolated Inputs (TB305)
79
Table 4-11. Opto-Isolated Input Connector Pin Assignment (TB305)
79
Figure 4-12. Inputs Connected in Current Sourcing Mode
80
Figure 4-13. Inputs Connected in Current Sinking Mode
80
PSO / Absolute Encoder Interface (J301)
81
Figure 4-14. Absolute Encoder Interface (J301)
82
Figure 4-15. PSO Interface (J301 and TB303)
83
Figure 4-16. (RS-485) Absolute Encoder Interface (J301)
83
SSI Net (2 Channel) (J302, J303)
84
Table 4-15. J302, J303 2-Channel SSI Net Connector Pin Assignment
84
DUALPSO and -TRIPLEPSO Laser Firing Options
86
Figure 4-18. Two / Three Axis Laser Firing Interconnection
86
PSO Tracking Rate Configuration
87
ENET (Ethernet) Option J204
89
Figure 4-20. Ethernet Interface (J204)
89
Table 4-17. Ethernet Connector Pin Assignment (J204)
89
Table 4-18. Nconnect I/O Cable Part Numbers
89
RDP Resolver Input
90
Table 4-19. Resolver Connector Pin Assignment (J1, J2)
90
Table 4-20. Resolver Mating Connector (15-Pin Male D-Style)
90
Table 4-21. Resolver Jumper Configuration
90
Figure 4-21. Resolver Option Assembly (690D1599 Rev. 0)
91
Resolver/Inductosyn Setup
91
Table 4-22. Resolver Test Points
91
Table 4-23. External Power Pin Assignment (J403)
91
Figure 4-22. Analog Output Connector (TB301)
92
Figure 4-23. Resolver Located at Maximum of sin Signal
94
Figure 4-25. Optimized Resolver Feedback Configuration
96
Chapter 5 Accessories
98
Standard Interconnection Cables
98
Table 5-1. Standard Interconnection Cables
98
Table 5-2. Combined Motor & Feedback Cables
99
Table 5-3. Individual Motor Cables
100
Table 5-4. Individual Feedback Cables
101
Joystick Interface
102
Figure 5-1. Joystick Interface
104
Figure 5-3. Single Axis Joystick Interconnect to J205 of the Ndrive HL
104
Figure 5-4. Two-Axis Joystick Interface to the I/O on the -IOPSO Option
104
Figure 5-5. Two-Axis Joystick Connection to the I/O on the -IOPSO Option
105
Handwheel Interface
106
Figure 5-8. BBA32 Interface Used to Connect a Handwheel with Flying Leads (no Connector)
107
Chapter 6 Troubleshooting
108
Problems, Causes, and Solutions
108
Table 6-1. Amplifier Faults, Causes, and Solutions
108
Ndrive HL Control Board Test Points
109
Table 6-2. Ndrive HL Control Board Test Point
109
Ndrive HL Control Board Assembly
110
Figure 6-1. Ndrive HL Control Board Assembly (690D1577 Rev. A)
110
Table 6-3. Ndrive HL Control Board Jumper Selections
111
Ndrive HL Motor Power Board Assembly
112
Table 6-4. Ndrive HL Motor Power Board Jumper Selections
113
Table 6-5. Ndrive HL Motor Power Board Fuse Information
113
Table 6-6. Ndrive HL Motor Power Board Test Point Information
113
Ndrive HL Power Supply Board Assembly
114
Table 6-7. Jumper Selections (Line Voltage) on Power Supply Board
114
Table 6-8. Jumper Selections (Bus Voltage) on Power Supply Board
114
Table 6-9. Ndrive HL Power Supply Board Jumper Selections
115
Table 6-10. Ndrive HL Power Supply Board Fuse Information
115
LED Indicators
116
Table 6-11. LED Indicator Description
116
JTAG Programming Connector
117
Table 6-12. JTAG Programming Connector - Internal (P10)
117
Fuse / Battery Replacement
118
Table 6-13. Ndrive HL Power Supply Board Fuse Information, (690D1588)
118
Table 6-14. Ndrive HL Motor Power Board Fuse Information, (690D1589)
118
Table 6-15. Battery Replacement Part Number (Ndrive HL Control Board)
118
Preventative Maintenance
119
Cleaning
119
APPENDIX A: GLOSSARY of TERMS
120
APPENDIX B: WARRANTY and FIELD SERVICE
128
Appendix C: Manual Updates
130
Current Changes
130
Archive of Changes
131
Index
132
Reader's Comments
136
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