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adept technology Quattro s650HS Manuals
Manuals and User Guides for adept technology Quattro s650HS. We have
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adept technology Quattro s650HS manual available for free PDF download: User Manual
adept technology Quattro s650HS User Manual (180 pages)
Brand:
adept technology
| Category:
Robotics
| Size: 8.08 MB
Table of Contents
Table of Contents
5
Chapter 1: Introduction
11
Adept Quattro™ Robots, Product Description
11
Major Differences between Quattro H and HS Robots
11
Adept AIB
14
Quattro Robot Base
14
Inner Arms
15
Ball Joints, Outer Arms
16
Platforms
17
Adept Smartcontroller
20
Warnings, Cautions, and Notes in Manual
21
Safety Precautions
22
What to Do in an Emergency
22
Additional Safety Information
22
Manufacturer's Declaration of Conformity (MDOC)
23
Adept Robot Safety Guide
23
Intended Use of the Robots
23
Installation Overview
23
Manufacturer's Declaration
25
How Can I Get Help
25
Related Manuals
25
Adept Document Library
26
Chapter 2: Robot Installation - H
27
Transport and Storage
27
Unpacking and Inspecting the Adept Equipment
27
Before Unpacking
27
Upon Unpacking
27
Unpacking
27
Repacking for Relocation
29
Environmental and Facility Requirements
29
Mounting Frame
29
Frame Orientation
31
Frame Construction
31
Robot-To-Frame Considerations
31
Mounting
31
Gussets
32
Mounting the Robot Base
32
Robot Orientation
32
Mounting Surfaces
32
Mounting Options
33
Mounting Procedure from above the Frame
33
Mounting Procedure from below the Frame
34
Install Mounting Hardware
35
Attaching the Outer Arms and Platform
37
Clocking the Platform to the Base
37
Attaching the Outer Arms
39
Chapter 3: Robot Installation - HS
43
Transport and Storage
43
Unpacking and Inspecting the Adept Equipment
43
Before Unpacking
43
Upon Unpacking
43
Unpacking
43
Repacking for Relocation
45
Environmental and Facility Requirements
46
Mounting Frame
46
Frame Mounting Tabs
46
Overview
47
Robot-To-Frame Considerations
47
Mounting
47
Gussets
48
Cable Inlet Box
48
Assembling Cable Inlet Box
48
Connecting the Cables
52
Installing the Cable Inlet Box
53
Mounting the Robot Base
54
Robot Orientation
55
Mounting Surfaces
55
Mounting Options
55
Mounting Procedure from above the Frame
56
Mounting Procedure from below the Frame
57
Install Mounting Hardware
58
Attaching the Outer Arms and Platform
59
Clocking the Platform to the Base
59
Attaching the Outer Arms
60
Attaching the Cable Tray
63
Chapter 4: System Installation
69
System Cable Diagram
69
Cable Parts List
70
Installing the Smartcontroller Motion Controller
70
Connecting User-Supplied PC to Robot
70
PC Requirements
71
Installing Adept ACE Software
71
Description of Connectors on Robot Interface Panel
72
Cable Connections from Robot to Smartcontroller
72
Connecting 24 VDC Power to Robot
73
Specifications for 24 VDC Robot and Controller Power
73
Details for 24 VDC Mating Connector
74
Procedure for Creating 24 VDC Cable
74
Installing 24 VDC Robot Cable
75
Connecting 200-240 VAC Power to Robot
76
Specifications for AC Power
77
Details for AC Mating Connector
78
Procedure for Creating 200-240 VAC Cable
79
Installing AC Power Cable to Robot
80
Grounding the Adept Quattro Robot System
80
Adept Quattro Robot Base
80
Quattro HS Robot Base
80
Robot-Mounted Equipment
80
Installing User-Supplied Safety Equipment
81
Chapter 5: System Operation
83
Robot Status Display Panel
83
Status Panel Fault Codes
84
Using the Brake-Release Button
84
Brakes
84
Brake-Release Button
85
Front Panel
85
Connecting Digital I/O to the System
86
Using Digital I/O on Robot XIO Connector
87
Optional I/O Products
89
XIO Input Signals
89
XIO Output Signals
90
XIO Breakout Cable
92
Starting the System for the First Time
94
Verifying Installation
94
Turning on Power and Starting Adept ACE
95
Enabling High Power
95
Verifying E-Stop Functions
96
Verify Robot Motions
96
Quattro Motions
96
Straight-Line Motion
96
Containment Obstacles
97
Tool Flange Rotation Extremes
97
Learning to Program the Adept Quattro Robot
101
Chapter 6: Optional Equipment Installation
103
End-Effectors
103
Attaching
103
Aligning
103
Grounding
103
Accessing Vacuum
103
Routing End-Effector Lines
103
Ball Stud Locks
105
Installing a Ball Stud Lock
106
Removing a Ball Stud Lock
107
Chapter 7: Technical Specifications
109
Dimension Drawings
109
Adept Quattro Internal Connections
117
XSLV Connector
117
Robot Specifications
118
Payload Specifications
119
Torque and Rotation Limits
119
Payload Mass Vs. Acceleration
120
Payload Inertia Vs. Acceleration
121
Robot Mounting Frame, Quattro S650H Robot
122
Chapter 8: Maintenance - H
127
Periodic Maintenance Schedule
127
Checking Safety Systems
130
Checking Robot Mounting Bolts
130
Checking Robot Gear Drives
130
Checking Fan Operation
131
Replacing the AIB Chassis
131
Removing the AIB Chassis
131
Installing a New AIB Chassis
134
Replacing the Encoder Battery Pack
135
Battery Replacement Interval
135
Battery Replacement Procedure
135
Replacing a Platform
138
Replacement
138
Configuration
138
Replacing a Ball Joint Insert
139
Replacing Outer Arm Spring Assemblies
139
Removing Outer Arm Spring Assemblies
139
Installing Outer Arm Spring Assemblies
141
Chapter 9: Maintenance - HS
143
Cleaning
143
Water Shedding
143
Wash-Down
143
Chemical Compatibility
144
Periodic Maintenance
144
Checking Safety Systems
148
Checking Robot Mounting Bolts
148
Checking Robot Gear Drives
148
Checking Fan Operation
149
Removing and Installing the Cable Inlet Box
150
Removing the Cable Inlet Box
150
Installing the Cable Inlet Box
151
Replacing the AIB Chassis
151
Removing the AIB Chassis
152
Installing a New AIB Chassis
154
Replacing the Encoder Battery Pack
155
Battery Replacement Interval
155
Battery Replacement Procedure
155
Replacing a Platform
158
Replacement
158
Configuration
159
Replacing a Ball Joint Insert
159
Replacing Outer Arm Spring Assemblies
160
Removing Outer Arm Spring Assemblies
160
Installing Outer Arm Spring Assemblies
162
Chapter 10: Robot Cleaning/Environmental Concerns- H
165
Ambient Environment
165
Humidity
165
Temperature
166
Cleaning
166
Caustic Compatibility
166
Water Shedding
166
Wipe-Down
166
Cleanroom Classification
166
Design Factors
166
Robot Base and Components
167
Inner Arms
167
Ball Joints
167
Outer Arms
167
Springs
167
Platforms
168
Installing Cable Seal Kit
168
Overview
168
Installation Procedure
169
Chapter 11: Environmental Concerns - HS
175
Ambient Environment
175
Humidity
175
Temperature
176
Cleanroom Classification
176
Design Factors
176
Robot Base and Components
176
Inner Arms
176
Ball Joints
176
Outer Arms
177
Spring Assemblies
177
Platforms
177
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