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TDK-Lambda PH-A280 Series Instruction Manual
TDK-Lambda PH-A280 Series Instruction Manual

TDK-Lambda PH-A280 Series Instruction Manual

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BEFORE USING THE POWER SUPPLY UNIT
Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings
before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
DANGER
· Never use this product in locations where flammable gas or ignitable substances are present.
WARNING
· Do not touch this product or its internal components while circuit is live, or shortly after shut down. There may be high
voltage or high temperature present and you may receive an electric shock or burn.
· When the product is operating, keep your hands and face away from it as you may be injured by flying debris in the event
of a fault.
· Do not make unauthorized changes to this product, otherwise you may receive an electric shock and void your warranty.
· Do not use this product in the event of the emission of smoke or abnormal smell and sound etc. It might lead to fire and/or
electric shock. In such cases, please contact us. Do not attempt repair by yourself, as it is dangerous for the user.
· Do not operate these products in the presence of condensation. It might lead to fire and/or electric shock.
· Do not drop or insert anything into the product. It might lead to a failure, fire and/or electric shock.
CAUTION
· This power supply is designed for use within an end product such that it is accessible to SERVICE ENGINEERS only.
· Confirm connections to input/output terminals and signal terminals are correct as indicated in the instruction manual before
switching on.
· Input voltage, Output current, Output power, Base-plate temperature, ambient temperature and ambient humidity should be
kept within specifications, otherwise the product will be damaged or malfunctioned.
· Do not operate and store this product in an environment where condensation might occur. In such case, waterproof
treatment is necessary.
· Never operate the unit under over current or shorted conditions for 30 seconds or more and out of Input Voltage Range as
specification. Insulation failure, smoking, burning or other damage might occur to the unit.
· Do not use this product in environment with a strong electromagnetic field, corrosive gas or conductive substances.
· For applications which require very high reliability (Nuclear related equipment, traffic control equipment, etc.), it is
necessary to provide a fail safe mechanism in the end equipment.
· The information in this document is subject to change without prior notice. Please refer to the latest version of the data
sheet, etc., for the most up-to date specifications of the product.
· No part of this document may be copied or reproduced in any form without prior written consent of TDK-Lambda.
· Do not inject abnormal voltages into the output or signal of this product. The injection of reverse voltage or over voltage
exceeding nominal output voltage into the output or signal terminals might cause damage to internal components.
· Operation of this product under over-current or short circuit conditions can result in damage. Failures of the product under
these conditions have been assessed and are considered to be safe within the meaning of IEC/UL/CSA 60950-1.
· On the occasion of obtain of Safety Standard, this power supply is not considered for connect between +Vin terminal and
earth.
· In order to maintain SELV output, the base-plate must be protectively earthed in the end application. Where the base-plate
is not earthed, the output must be considered hazardous and must not be made user accessible.
· The output of this product may, under fault conditions, exceed SELV voltage limits. Therefore the output must be earthed
in the end equipment to maintain SELV. If the output is not earthed, they must be considered hazardous and must not be
made user accessible.
· The application circuits and their parameters are for reference only. Be sure to verify effectiveness of these circuits and
their parameters before finalizing the circuit design.
· Use an external fuse to each module to ensure safe operation and compliance with the Safety Standards to which it is
approved. Moreover, it is necessary to use fast-blow type when selecting fuse.
PH-A280 Series
Instruction Manual
TDK-Lambda
PH-A280 Series
INSTRUCTION MANUAL
C263-04-11A

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Summary of Contents for TDK-Lambda PH-A280 Series

  • Page 1 · No part of this document may be copied or reproduced in any form without prior written consent of TDK-Lambda. · Do not inject abnormal voltages into the output or signal of this product. The injection of reverse voltage or over voltage exceeding nominal output voltage into the output or signal terminals might cause damage to internal components.
  • Page 2 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL Note : CE MARKING CE Marking when applied to a product covered by this handbook indicates compliance with the low voltage directive (2006/95/EC) in that it complies with EN60950-1. C263-04-11A...
  • Page 3 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 1. Block Diagram 2. Sequence Time Chart...
  • Page 4 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 3. Model name identification method PH 150 A 280 – 12 Output Voltage Input Voltage Series Name Output Power type Series Name 4. Terminal Explanation ① -Vin : -Input Terminal ② CNT : ON/OFF Control Terminal : +Input Terminal...
  • Page 5 INSTRUCTION MANUAL 5. Terminal connecting method In order to use the PH-A280 Series, this module must be connected with external components according to Fig.5-1. Pay attention to the each wiring. If it is connected to wrong terminal, the power supply will be damaged.
  • Page 6 PH-A280 Series INSTRUCTION MANUAL F1 : Input Fuse This PH-A280 Series has no built-in fuse. Use external fuse to acquire various Safety Standards and to improve safety. Moreover, use fast-blow type for every power supply. Furthermore, fuse must be connected to the +Vin side if –Vin side is used as ground, or fuse must be connected to –Vin side if +Vin side is used as a ground.( However, as mentioned above, the PSU can...
  • Page 7 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL C2: For stable operation of the power supply, add ceramic capacitor of 470 pF or more with high voltage rating between -Vin terminal and baseplate as close as possible to the terminals. However, if the external FG capacitor between Output terminal and Baseplate is not used, capacitance value should be less than 4200pF.
  • Page 8 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL ●Reverse Input Connection Reverse input polarity would cause power supply damage. For cases where reverse connections are possible, connect a protective diode and fuse. Use protective diode with higher voltage rating than the input voltage, and with higher surge current rating than the fuse current rating.
  • Page 9 6. Explanation of Functions and Precautions 6-1. Input Voltage Range Input voltage range for PH-A280 Series is indicated below. Input Voltage Range : 200 - 425VDC Ripple voltage (Vrpl) which results from rectification and filtering of commercial AC line is might be included within the input voltage as shown in Fig.
  • Page 10 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL ●Output Voltage Adjustment by External Resistor or Variable Resistor (1) In case of adjusting output voltage lower (1-1) Maximum output current Allowable maximum output current = rated maximum output current of specification. (1-2) External resister connecting method Connect an external resistor Radj(down) between the TRM terminal and +S terminal.
  • Page 11 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL (2) In case of adjusting output voltage higher(In case of connect to between TRM and -S) (2-1) Maximum output current Allowable maximum output current = maximum output power ÷ adjusting output voltage. (Becomes less than maximum output current of specification.) (2-2) External resister connecting method Connect an external resistor Radj(up) between TRM terminal and -S terminal.
  • Page 12 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL (3) To adjust output voltage for whole range. (In case of connect to between TRM and +S and between +V and +S ) (3-1) Maximum output current In case of adjusting output voltage lower Allowable maximum output current = rated maximum output current of specification.
  • Page 13 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 6-3. Maximum Output Ripple and Noise Measured value according to the specified methods based on JEITA-9141 (Clause 7.12 and clause 7.13) which is described in the following . Connect according to Fig. 6-7 and measure. Connect capacitors (C3 : ceramic capacitor , C4 : electrolytic capacitor) at 50mm distance from the output terminals.
  • Page 14 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 6-8. Over Voltage Protection (OVP) This power module has built-in OVP function. OVP set point is relative to the rated output voltage value. When output voltage exceed OVP set point, output voltage shut down. OVP setting value is fixed and therefore, cannot be externally adjusted.
  • Page 15 When PH-A280 series is connected to PFC circuit, the signal that shows normal operation of PFC circuit connect to CNT terminal of PH-A280 series, and add circuit so that PH-A280 series operates as follows . When PFC circuit operates normally : Control ON (Output status : ON) When PFC circuit does not operate : Control OFF (Output status : OFF) Fig.6-12 CNT Connection (3)
  • Page 16 6-13. Parallel Operation Parallel Operation cannot be used. 6-14. Series Operation Series operation is possible for PH-A280 series. Connections shown in Fig. 6-14 and Fig. 6-15 are possible. Moreover, contact us regarding the maximum allowable number of device connection. Fig.6-14 Series Operation for High Output Voltage Fig.6-15 ±Output Series Operation...
  • Page 17 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 6-15. Operating Ambient Temperature There is no restriction on mounting direction but there should be enough consideration for airflow so that heat does not accumulate around the power supply vicinity. Determine external components configuration and mounting direction on PCB such that air could flow through the heatsink at forced cooling and conduction cooling.
  • Page 18 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 6-20. Withstand Voltage This power module is designed to have a withstand voltage of 3kVAC between input and output, 2.5kVAC between input and base-plate and 500VAC between output and base-plate for 1 minute. When conducting withstand voltage test during incoming inspection, set the current limit value of the withstand voltage testing equipment to 20mA.
  • Page 19 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL Withstand Voltage Testing with External Application The above Withstand Voltage Testing specification applies only to power supply as stand–alone unit. Please take note of the following points when Withstand Voltage Testing is performed with attached external application.
  • Page 20: Mounting Method

    TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 7. Mounting Method 7-1. Mounting Method By the following instruction shown in Fig. 7-1, mount power supply onto printed circuit board. 3 Screw Spring Washer Plain Washer Heatsink Silicone Grease 3Threaded Mounting Hole Power supply...
  • Page 21 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL (4) Recommended Material of PCB Recommended materials of the printed circuit board is double sided glass epoxy with through holes. (thickness t:1.6mm , copper 35μm) (5) Input / Output Pattern Width Large current flows through input and output pattern. If pattern width is too narrow, heat on pattern will increase because of voltage drop of pattern.
  • Page 22: Warranty Period

    TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 8. Before Concluding Power Module Damage Verify following items before concluding power supply damage. (1) No output voltage ・Is specified input voltage applied? ・Are the ON/OFF control terminal (CNT), remote sensing terminal (+S, –S), output voltage trimming terminal (TRM) correctly connected? ・For cases where output voltage adjustment is used, is the resistor or variable resistor setting, connections...
  • Page 23 TDK-Lambda PH-A280 Series INSTRUCTION MANUAL 10. Option Heatsink *1: at convection cooling 10-1.For PH-A280 (1) HAQ-10T (Convection cooling) Thermal resistance: 7.5℃/W (Forced air cooling) Average air velocity [m/s]...