Sinclair ASF-12A Service Manual
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SERVICE MANUAL
FLOOR & CEILING
SERIES
ASF-12A, ASF-18A, ASF-24A, ASF-30A
ASF-36, ASF-48A, AS-60A

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Summary of Contents for Sinclair ASF-12A

  • Page 1 SERVICE MANUAL FLOOR & CEILING SERIES ASF-12A, ASF-18A, ASF-24A, ASF-30A ASF-36, ASF-48A, AS-60A...
  • Page 3: Table Of Contents

    Contents Part 1 General information………………………………………………….2 Part 2 Indoor units……………………………………………………………5 Part 3 Outdoor units………………………………………………………..36 Part 4 Installation…………………...………………………………………64 Part 5 Control………………………………………………………………..72...
  • Page 4: Part 1 General Information

    Part 1 General Information 1. Model names of units……………………..…………………………………3 2. External Appearance………………………………………………………...3 3. Nomenclature…………………………………………………………………4 4. Features………………………………………………………………………..4...
  • Page 5: Model Names Of Units

    1. Model names of units ASF-12A ASF-18A ASF-24A ASF-30A ASF-36A ASF-48A ASF-60A 2. External Appearance 2.1 Indoor units 2.2 Outdoor units...
  • Page 6: Nomenclature

    3. Nomenclature ASF – 24 A Air Condition Sinclair Refrigerant Floor & Ceiling A R410A Cooling Capacity x 1000 [BTU/h] 4. Features 4.1. New design, more modern and elegant appearance; 4.2. Convenient installation; 4.3. Two direction auto swing (vertical & horizontal) and wide angle air flow;...
  • Page 7: Part 2 Indoor Units

    Part 2 Indoor units Ceiling & Floor Type…………………………………………………………6...
  • Page 8 Ceiling & Floor Type 1. Features……………………………………………………………………………………………..7 2. Specification………………………………………………………………………………………..8 3. Dimensions………………………………………………………………………………………..14 4. Service space……………………………………………………………………………………..15 5. Piping diagrams…………………………………………………………………………………..16 6. Wiring diagrams…………………………………………………………………………………..17 7. Capacity Tables…………………………………………………………………………………...20 8. Air Velocity and Temperature Distributions………………………………………………….27 9. Electric Characteristics………………………………………………………………………….29 10. Sound Levels……………………………………………………………………………………...30 11. Exploded view…………………………………………………………………………………….32...
  • Page 9: Features

    1. Features 1.1. New design, more modern and elegant appearance. 1.2. Convenient installation --The ceiling type can be easily installed into a corner of the ceiling even if the ceiling is very narrow --It is especially useful when installation of an air conditioner in the center of the ceiling is impossible due to a structure such as one lighting 1.3.
  • Page 10: Specification

    2. Specification Cooling & Heating Model ASF-12A ASF-18A ASF-24A Power supply Ph-V-Hz 1,220-240V,50Hz 1,220-240V,50Hz 1,220-240V,50Hz Capacity Btu/h 12000 18000 24000 Capacity Input 1200 1900 2700 Rated current 12.0 Cooling Btu/W.h 10.0 Capacity Btu/h 13000 20500 27300 Capacity Input 1130 1850...
  • Page 11 Indoor noise level (Hi/Mid/Lo) dB(A) 43/41/38 43/41/38 45/43/40 Dimension (WxHxD)(body) 995×660×198 995×660×198 995×660×198 1075×744×278 1075×744×278 1075×744×278 Packing (WxHxD)(body) Indoor unit Net/Gross weight(body) 29/35 30/37 30/37 Model YDK24-6F YDK53-6K YDK53-6H Input Outdoor fan Capacitor 2.5uF/450V 2.5 uF/450V 3μF/450V motor Speed r/min Number of rows Tube pitch(a)x row pitch(b) 25.4 x22...
  • Page 12 Model ASF-30A ASF-36A Power supply Ph-V-Hz 1,220-240V,50Hz 3,380V,50Hz 30000 36000 Capacity Btu/h 10.5 Capacity Input 3750 3750 Rated current 16.3 Cooling Btu/W.h Capacity Btu/h 32000 39000 Capacity 11.4 Input 3500 3700 Rated current 15.2 Heating Btu/W.h 10.6 Moisture Removal 4620 4400 Max.
  • Page 13 Net/Gross weight(body) 34/42 34/42 Model YDK250-6D YDK250-6D Input Outdoor Capacitor 10 uF/450V 10 uF/450V motor Speed r/min Number of rows Tube pitch(a)x row pitch(b) 25.4×22 25.4×22 Fin spacing Fin type unhydrophilic aluminium unhydrophilic aluminum Ф9.53, inner groove tube Ф9.53, inner groove tube Tube outside dia.and type 955×915×44 955×915×44...
  • Page 14 Model ASF-48A ASF-60A Power supply Ph-V-Hz 3,380V,50Hz 3,380V,50Hz 48000 60,000 Capacity Btu/h Capacity Input 4700 6000 Rated current Cooling Btu/W.h 10.2 10.0 Capacity Btu/h 52000 68,000 15.2 Capacity Input 4900 6000 Rated current Heating Btu/W.h 10.6 11.4 Moisture Removal Max. input consumption 5870 7500 Max.
  • Page 15 Model YDK65-6; YDK65-6F YDK65-6F; YDK65-6F 138+156 138+156 Input 3.5×2 uF/450V 3.5×2 uF/450V Outdoor Capacitor motor Speed r/min Number of rows Tube pitch(a)x row pitch(b) 25.4×22 25.4×22 Fin spacing Hydrophilic aluminum Hydrophilic aluminum Fin type Tube outside dia. and type Ф9.53, inner groove tube Ф9.53, inner groove tube 715×1220×44 715×1220×44...
  • Page 16: Dimensions

    3. Dimensions 3.1. ASF-12A ASF-18A ASF-24A Strengthener 4-12 18 Overhanging hole ˇ Á Drain point Connecting point of refrigerant pipe (Liquid side) Connecting point of refrigerant pipe (gas side) 3.2. ASF-30A ASF-36A 1285 Strengthener 4-12 18 Overhanging hole ˇ Á...
  • Page 17: Service Space

    4. Service space >600mm...
  • Page 18: Piping Diagrams

    5. Piping Diagrams Remark: 1. For ASF-12A and ASF-18A, accumulator is not included. 2. For ASF-30A, ASF-36A and ASF-48A, check valve and auxiliary capillary is not included.
  • Page 19: Wiring Diagrams

    6. Wiring Diagrams 6.1 ASF-12A D I S P L A Y B O A R D X P 1 X S 1 I N D O O R W I R I N G A G R A M...
  • Page 20 6.3 ASF-24A 6.1.4. ASF-30A...
  • Page 21 6.1.5. ASF-36A 6.1.6. ASF-48A ASF-60A...
  • Page 22: Capacity Tables

    7. Capacity Tables Model: ASF-12A Cooling OUTDOOR TEMPERATURE DRY Indoor 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kW 3.38 3.23 3.12 2.94 2.82 2.73 2.65 21ºC D Sensitive capacity kW 2.70 2.59 2.49 2.35 2.26 2.19 2.12 15ºC W...
  • Page 23 Model: ASF-18A Cooling OUTDOOR TEMPERATURE DRY Indoor 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kW 5.22 4.99 4.81 4.54 4.35 4.22 4.08 21ºC D Sensitive capacity kW 4.17 3.99 3.85 3.63 3.48 3.37 3.27 15ºC W Input kW. 1.20 1.37 1.54...
  • Page 24 Model: ASF-24A Cooling OUTDOOR TEMPERATURE DRY Indoor 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kW 6.86 6.56 6.32 5.96 5.73 5.55 5.37 21ºC D Sensitive capacity kW 5.49 5.25 5.06 4.77 4.58 4.44 4.29 15ºC W Input kW. 1.70 1.94 2.19...
  • Page 25 Model: ASF-30A Cooling OUTDOOR TEMPERATURE DRY Indoor 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kW 8.89 8.50 8.19 7.73 7.42 7.19 6.96 21ºC D Sensitive capacity kW 7.11 6.80 6.55 6.18 5.94 5.75 5.56 15ºC W Input kW. 2.36 2.70 3.04...
  • Page 26 Model: ASF-36A Cooling OUTDOOR TEMPERATURE DRY Indoor 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kW 10.14 9.70 9.35 8.82 8.47 8.20 7.94 21ºC D Sensitive capacity kW 8.11 7.76 7.48 7.06 6.77 6.56 6.35 15ºC W Input kW. 2.36 2.70 3.04...
  • Page 27 Model: ASF-48A Cooling OUTDOOR TEMPERATURE DRY Indoor 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kW 13.52 12.94 12.47 11.76 11.29 10.94 10.58 21ºC D Sensitive capacity kW 10.82 10.35 9.97 9.41 9.03 8.75 8.47 15ºC W Input kW. 2.96 3.38 3.81...
  • Page 28 Model: ASF-60A Cooling OUTDOOR TEMPERATURE DRY Indoor 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kW 16.42 15.71 15.14 14.28 13.71 13.28 12.85 21ºC D Sensitive capacity kW 13.14 12.57 12.11 11.42 10.97 10.62 10.28 15ºC W Input kW. 3.78 4.32 4.86...
  • Page 29: Air Velocity And Temperature Distributions

    8. Air Velocity and Temperature Distributions Discharge angle 60° (CEILING) Airflow velocity Temperature...
  • Page 30 Discharge angle 60°(FLOOR) Airflow velocity Temperature...
  • Page 31: Electric Characteristics

    9. Electric Characteristics Power supply Indoor fan motor Model Voltage Power output ASF-12A 220~240 0.13 ASF-18A 220~240 0.355 ASF-24A 220~240 0.355 ASF-30A 220~240 0.475 ASF-36A 0.475 ASF-48A 0.34 ASF-60A 0.34 Symbols: FLA: Full Load Amps.
  • Page 32: Sound Levels

    10. Sound Levels Ceiling Floor High airflow Low airflow 12000 BTU/h 18000 BTU/h Audibility limits of Audibility limits of continuous white continuous white sound sound Octave band center frequency Ł ¨ H z Ł © Octave band center frequency Ł ¨ H z Ł © Ceiling Floor...
  • Page 33 24000 BTU/h 30000 BTU/h 36000 BTU/h A udibility lim its of Audibility limits of continuous w hite continuous white sound sound O ctave band center frequency Ł ¨ H z Ł © Octave band center frequency Ł ¨ H z Ł © Ceiling Floor 48000 BTU/h 60000 BTU/h...
  • Page 34: Exploded View

    11. Exploded view 11.1 ASF-12A ASF-18A ASF-24A Part Name Quantity Part Name Quantity Air inlet grille Installation clamp filter Right holder,eva Electric control assy Base pan Electric part box Evaporator Wire joint 23.1 Electric expansive valve Wire joint ROHS 23.2 Electric Expansion loop...
  • Page 35 Air-out frame assy Back clapboard left fixing clamp for motor wiry holder for water collector right fixing clamp for motor Collect water pan assy Strenghten board for motor plastic cover left installation board base pan frame assy holder Right frame holder, eva Remote Controller Right fixed board, eva 11.2 ASF-30A...
  • Page 36 Part Name Quantity Part Name Quantity Air inlet grille Right holder,eva filter Base pan E-Parts box ass'y Evaporator Electric part box left holder, eva Wire joint left fixed board, eva Wire joint left frame holder, eva Pipe temp. sensor ass'y left clapboard Room temp.
  • Page 37 11.3 ASF-48A ASF-60A Part Name Quantity Part Name Quantity Air inlet grille left sealing board filter left clapboard left fixing clamp for motor E-Parts box ass'y right fixing clamp for motor 25.1 Wire joint 25.2 Wire joint Strenghten board for motor E-part box underlay 25.3 Pipe temp.
  • Page 38: Part 3 Outdoor Units

    Part 3 Outdoor Units Outdoor Units………………………………………………………………..37...
  • Page 39: Outdoor Units

    Outdoor Units 1. Dimensions……………………………………………………………………………………..38 2. Service Space…………………………………………………………………………………..41 3. Wiring Diagrams……………………………………………………………………………….42 4. Field Wiring……………………………………………………………………………………..45 5. Electric Characteristics………………………………………………………………………46 6. Operation Limits……………………………………………………………………………….46 7. Sound Levels…………………………………………………………………………………..47 8. Exploded view………………………………………………………………………………….49 9. Troubleshooting……………………………………………………………………………….56...
  • Page 40: Dimensions

    1. Dimensions 1.1 ASF-12A 1.2. ASF-18A...
  • Page 41 1.3. ASF-24A 1.4. ASF-30A ASF-36A...
  • Page 42 1.5. ASF-48A ASF-60A...
  • Page 43: Service Space

    2. Service Space Capacity ≤ 60000 Btu/h Obstacle (Wall or obstacle) Air inlet >30cm Fix with bolt Air inlet Maintain channel >60cm Air outlet Deep foundation Necessary width 600mm M10 bolt 4pieces per unit...
  • Page 44: Wiring Diagrams

    3. Wiring diagrams 3.1 Cooling & Heating 3.1.1. ASF-12A 3.1.2. ASF-18A...
  • Page 45 3.1.3. ASF-24A PART NAME CODE COMP. RUN CAP. CAP1 CAP2 OUTDOOR FAN CAP. COMPRESSOR COMP OUTDOOR FUN AC CONTACTOR PIPE TEMP. SENSOR XS1, XP1 CONNECTORS 5 - WAY TERMINAL 2 - WAY TERMINAL MIDDLE TEMINAL 2-WAY TEMINAL VALVE 4-WAY VALVE 3.1.4.
  • Page 46 3.1.5. ASF-36A CODE PART NAME COMP COMPRESSOR FAN3 OUTDOOR FAN CAP3 FAN CAP. S.V. 4-WAY VALVE AC CONTACTOR CRANK HEAT 4-WAY TERMINAL XT5-7 CONNECTOR HIGH PRESSURE SWITCH H-PRO T201 CURRENT DETECTOR PIPE TEMP. SENSOR CONNECTORS XS8-9 XP8-9 CONNECTORS CN100-208 P.C. BOARD SOCKETS TEMP.
  • Page 47: Field Wiring

    4. Field Wiring...
  • Page 48: Electric Characteristics

    5. Electric Characteristics Power supply Compressor Outdoor fan motor Model Power Voltage output ASF-12A 220~240 0.27 ASF-18A 220~240 8.75 36.8 0.61 ASF-24A 220~240 11.4 0.66 ASF-30A 220~240 17.65 1.38 ASF-36A 6.58 1.38 ASF-48A 8.22 ASF-60A 9.77 Symbols: MSC: Max. Starting Current RLA: Rated Locked Current FLA: Full Load Amps.
  • Page 49: Sound Levels

    7. Sound levels Microphone 12000 Btu/h 18000 Btu/h...
  • Page 50 24000 Btu/h 30000 Btu/h & 36000 Btu/h 48000 Btu/h & 60000 Btu/h...
  • Page 51: Exploded View

    8. Exploded view Cooling & Heating 8.1 ASF-12A Part Name Quantity Part Name Quantity Clamp for front net Capacitor clamp Front net Wire joint,5p Front clapboard Wire joint, 2p Propeller fan Left supporter Fan motor Separating board Holder for fan motor...
  • Page 52 8.2 ASF-18A Part Name Quantity Part Name Quantity Clamp for front net Wire joint Front net Separating board Front clapboard Installation board for E-parts Propeller fan Washer for wire joint Fan motor Clamp for wiring Holder for fan motor Compressor capacitor Foam over holder for motor Capacitor clamp Cover...
  • Page 53 8.3 ASF-24A Part Name Quantity Part Name Quantity Front net AC contactor Cabinet,Front Capacitor,Fan Motor Fan,Propeller Wire Clamp Fan Motor Terminal Block,5p Mount,Fan Motor Terminal Block,2p Topcap Ass'y Compressor Condenser Ass'y Fixture,Segregator Inlet Pipe for Condenser 4-way Valve Outlet Pipe for Condenser 4-way Valve Solenoid Rear Net Liquid pipe valve...
  • Page 54 8.4 ASF-30S Part Name Quantity Part Name Quantity Clamp for front net Fan motor capacitor Front net Installation board for E-parts Front clapboard AC contactor Propeller fan Main control box Fan motor Wire joint for multiplexer Holder for fan motor Wire joint for multiplexer Chassis Washer for wire joint...
  • Page 55 8.5 ASF-36A Part Name Quantity Part Name Quantity Clamp for front net Fan motor capacitor Front net Installation board for E-parts Front clapboard AC contactor Propeller fan Main control board,Outdoor unit Fan motor Wire joint for multiplexer Holder for fan motor Wire joint for multiplexer Chassis Washer for wire joint...
  • Page 56 8.6 ASF-48A Part Name Quantity Part Name Quantity Front net Capacitor,Fan Motor Cabinet,Front Terminal Block,2p Fan,Propeller AC contactor Fan Motor Low Pressure Valve Room temp. sensor,outdoor PCB board,outdoor unit Mount,Fan Motor Terminal Block,3p Topcap Ass'y Wire joint for power Condensator I Compressor Condensator II Refrigerator Container...
  • Page 57 8.7 ASF-60A Part Name Quantity Part Name Quantity Guard fan Capacitor,Fan Motor Cabinet,Front Terminal Block,2p Fan,Propeller AC contactor Fan Motor Low Pressure Valve . Room temp. sensor,outdoor PCB board,outdoor unit Mount,Fan Motor Terminal Block,4p Topcap Ass'y Wire joint for power Condensator I Compressor Condensator II...
  • Page 58: Troubleshooting

    9. Troubleshooting 9.1 Indoor unit’s LED indication of trouble Protection or Malfunction Operation Timer lamp Defrosting Auto lamp lamp recover Indoor temp. sensor abnormal × × Indoor heat exchanger sensor abnormal × × Outdoor heat exchanger sensor abnormal × × Outdoor abnormal EEPROM abnormal ×...
  • Page 59 9.2.1 Phase sequence error: Phase sequence error Change the order of two of the wires to power supply. Switch on the unit again. If the problem can not be solved, the outdoor PCB is defective 9.2.2 Overload of current Overload of current Check the current, normally The max.
  • Page 60 9.2.3 Lack of phase Lack of phase Check the power supply, is it 3 phase, Check the connection between power supply and terminal, Outdoor PCB is defective...
  • Page 61 9.2.4 Protection of pressure or temp. Protection of pressure or temp. Is it k1 or K2 open ? Is temp. protective switch K1 Is pressure protective switch Possible reason Possible reason 1. The wires is loose to K1 1. The wires is loose to 2.
  • Page 62 9.2.5 Open-circuit and short-circuit trouble of T3 Is connection to connector of temp. sensor good? Repair connector Check the resistance of the temp. sensor according to Annex 1 Is it the resistance is normal? Indoor PCB is defective. Replace the sensor 9.2.6 Open-circuit and short-circuit trouble of T4 Is connection to connector of temp.
  • Page 63 9.2.7 High temperature protection of condenser High temperature protection of condenser Check the resistance of the temp. sensor according to Annex 1, is it normal? Possible reason Replace the sensor 1. Air or other gas in the refrigerant. 2. Heat exchanger is dirty 3.
  • Page 64 9.3 Troubles and Solutions If any the following abnormal conditions occur, turn off the power supply immediately. Please contact our dealer. TROUBLES Indicator lamps flash rapidly, after your disconnecting and connecting the unit, the situation is the same. Fuse or circuit breaker work frequently. Foreign matter or water has fallen into the unit.
  • Page 65 Temperature display disappear Symptom Checking items Cause Temperature Display does Check if the mode display on You can not set the temperature not light. the LCD is FAN ONLY when the unit is on FAN ONLY mode. The Display Goes Off Symptom Checking items Cause...
  • Page 66: Part 4 Installation

    Part 4 Installation Installation……………………………………………………………………65...
  • Page 67: Refrigerant Pipe Installation

    1. Refrigerant pipe installation 1.1. Measure the necessary length of the connecting pipe, and make it by the following way. Connect the indoor unit at first, then the outdoor unit. Bend the tubing in proper way. Do not harm them. CAUTIONS: Daub the surfaces of the flare pipe and the joint nuts with frozen oil, and wrench it for 3~4 rounds With hands before fasten the flare nuts.
  • Page 68: Vacuum Dry And Leakage Checking

    2. Vacuum dry and leakage checking 2.1. Vacuum Dry: use vacuum pump to change the moisture (liquid) into steam (gas) in the pipe and discharge it out of the pipe to make the pipe dry. Under one atmospheric pressure, the boiling point of water (steam temperature) is 100°C.
  • Page 69: Additional Charge

    b) Special vacuum dry procedure This vacuum dry method is used in the following conditions: There’s moisture when flushing the refrigerant pipe. Rainwater may enter into the pipe. Vacuum dry for the first time ······ 2h pumping Vacuum destroy for the second time ······ Fill nitrogen to 0.5Kgf/cm2 Because nitrogen is for drying gas, it has vacuum drying effect during vacuum destroy.
  • Page 70: Water Drainage

    4. Water drainage 4.1. Gradient and Supporting 4.1.1 Keep the drainpipe sloping downwards at a gradient of at least 1/100. Keep the drainpipe as short as possible and eliminate the air bubble. 4.1.2 The horizontal drainpipe should be short. When the pipe is too long, a prop stand must be installed to keep the gradient of 1/100 and prevent bending.
  • Page 71 4.3 Upwards drainage(drain pump) 4.3.1. To ensure the gradient 1/100, the drainpipe can be lifted to 340mm. After upwards, place downwards, or it will cause malfunction to drain pump. 4.4 Convergent drainage 4.4.1. The number of indoor units should be as small as possible to prevent the traverse main pipe overlong. 4.4.2.
  • Page 72: Insulation Work

    5. Insulation work 5.1 Insulation material and thickness 5.1.1. Insulation material Insulation material should adopt the material which is able to endure the pipe’s temperature: no less than 70 in the high-pressure side, no less than 120 in the low-pressure side(For the cooling type machine, no requirements at the low-pressure side.) Example: Heat pump type----Heat-resistant Polyethylene foam (withstand above 120 ) Cooling only type---- Polyethylene foam (withstand above 100 )
  • Page 73 For construction convenience, before laying pipes, use insulation material to insulate the pipes to be deal with, at the same time, at two ends of the pipe, remain some length not to be insulated, in order to be welded and check the leakage after laying the pipes.
  • Page 74: Part 5 Control

    Part 5 Control Control………………………………………………………………………..73...
  • Page 75: Remote Controller

    1 Remote controller There’s one model R05-BG/E. The below is R05-BG/E remote controller. AUTO TE MP C O O L Mo de s etting Fan s peed se tti n g H E AT F AN Adj us t Ad jus t MOD E S P EED Ai r dire ct i on setting...
  • Page 76 BUTTONS AND FUNCTION MODE: Once pressing, running mode will be selected in the following sequence: AUTO COOL HEAT NOTE: No heating mode for cool only type unit. FAN SPEED: Fan speed will be selected in following sequence once pressing this button: AUTO LOW MED HIGH...
  • Page 77 2. Wire controller 2.1 KJR-01B/dP(T) General constant wire controller is available for cooling&heating type as default Its function of Mid-speed Fan can be adjusted by the dial switch (Sw1) in the main panel of wire controller, which is shown as follows: 1 ON 1 ON 1 OFF...
  • Page 78 2.2 KJR-10B/dP(T)
  • Page 79 3. Central controller 3.1 Preparation Network function is reserved in R410A U series indoor PCB. To realize network control, the following components are required: U series indoor & outdoor units; CCM01/E (Central Control Monitor); NIM01/E (Network interface module); Network software set (including a software CD, aconverter, a softdog). 3.2.
  • Page 80 3.3 NIM Address setting Every air-conditioner in network has its unique address to distinguish each other. Address code of air-conditioner in LAN is set by code switch(S1/S2) on NIM, and the set range is 0-63. Address Code 00 ~ 15 16 ~ 31 32 ~ 47 48 ~ 63...

This manual is also suitable for:

Asf-18aAsf-30aAsf-24aAsf-36Asf-48aAs-60a

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