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SERVICE MANUAL UNI SPLIT SERIES ASC-xxBI, ASD-xxBI, ASF-xxBI, ASGE-xxBI, ASGE-xxBI-3...
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“Original instructions” IMPORTANT NOTE: Read this manual ca r efully befo r e installing or operating your new air conditioning unit. Make sure to save this manual for future reference.
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Foreword Thank you for choosing Sinclair air conditioners. In order to correctly install and use our units, and for the satisfactory operation effect, please read this manual carefully. This manual specifies safe operation requirements from perspectives of product introduction, control, troubleshooting and maintenance, as well as basic principles and implementation methods.
Safety Notice on Maintenance PROHIBITED: Do not pierce or burn. Please note that refrigerant may be odorless. The appliance shall be stored in a room without continuously operating ignition sources (For example: open flames, an operating gas appliance or an operating electric heater). Indoor unit adopts special joints that can’t be detached.
Disassembly of the unit, handling of the refrigerant, oil and accessories should all be done according to applicable local rules and regulations. Safety Notice on Operation PROHIBITED: 1. Never try to modify the unit, otherwise, it may cause electric shock, overheat or fire hazard. 2.
1. Product Introduction 1.1 Lists of Units 1.1.1 List of ODUs Power Supply Model Appearance V/Ph/Hz ASGE-12BI ASGE-18BI ASGE-24BI 220-240V~50Hz 208-230V~60Hz ASGE-30BI ASGE-36BI ASGE-36BI-3 380-415V 3N~50/60Hz ASGE-42BI-3 ASGE-48BI-3 ASGE-60BI-3 380-415V 3N~50/60Hz Note: 1 Ton =12000Btu/h = 3.517kW...
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If one outdoor unit is to be connected with multiple indoor units, the indoor units must have the same cooling capacity and be of the same type. 1.1.2 List of IDUs Rated Power Supply Cooling/ Model Appearance Hating V/Ph/Hz Capacity (kw) ASC-12BI 3.5/4.0 ASC-18BI...
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Rated Power Supply Cooling/ Model Appearance Hating V/Ph/Hz Capacity (kw) ASD-12BI 3.5/4.0 220-240V~50Hz Duct Type 208-230V~60Hz ASD-18BI 5.0/5.5 ASD-24BI 7.0/8.0 ASD-30BI 8.5/8.8 ASD-36BI 10.0/12.0...
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Rated Power Supply Cooling/ Model Appearance Hating V/Ph/Hz Capacity (kw) ASD-42BI 12.1/13.5 220-240V~50Hz Duct Type 208-230V~60Hz 13.4/15.5 ASD-48BI ASD-60BI 16.0/17.0 3.5/4.0 ASF-12BI ASF-18BI 5.0/5.5 220-240V~50Hz Floor Ceiling 208-230V~60Hz Type ASF-24BI 7.0/8.0 ASF-30BI 8.5/8.8 ASF-36BI 10.0/12.0...
Rated Power Supply Cooling/ Model Appearance Hating V/Ph/Hz Capacity (kw) ASF-42BI 12.1/13.5 Floor 220-240V~50Hz Ceiling 13.4/15.5 ASF-48BI 208-230V~60Hz Type ASF-60BI 16.0/17.0 Note: The outdoor unit is generally suitable to any one of the three types of indoor units with no need of change (limited to cassette type, duct type and floor ceiling type).
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: NOTICE ① Fuse is located on the main board. ② Install a circuit breaker at every power terminal near the units (indoor and outdoor units) with at least 3mm contact gap. The units must be able to be plugged or unplugged. ③...
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MODEL ASGE-12BI ASGE-18BI Capacity cooling/heating Nominal 3,5/4,0 5,0/5,5 Power supply Hz / V 1~ / 50 / 220-240 1~ / 50 / 220-240 Power input cooling/heating 950/1050 1550/1450 Maximal power input 1350 1750 Power current cooling/heating 4,18/4,70 6,50/6,90 Maximal power current Airflow of OD 3000 3000...
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MODEL ASGE-36BI ASGE-36BI-3 Capacity cooling/heating Nominal 10,0/12,0 10,0/12,0 Power supply Hz / V 1~ / 50 / 220-240 3~ / 50 / 380-415 Power input cooling/heating 3300/3600 3300/3500 Maximal power input 4050 4650 Power current cooling/heating 14,5/15,9 5,1/5,6 Maximal power current 18,5 Airflow of OD 5900...
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MODEL ASGE-60BI-3 Capacity cooling/heating Nominal 16,0/17,0 Power supply Hz / V 3~ / 50 / 380-415 Power input cooling/heating 5450/5400 Maximal power input 5950 Power current cooling/heating 7,7/7,6 Maximal power current Airflow of OD 6600 Sound pressure of OD in 1m dB(A) Sound power of OD dB(A)
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MODEL ASC-12BI / ASGE-12BI ASC-18BI / ASGE-18BI Capacity cooling/heating Nominal 3,5/4,0 5,0/5,5 Power supply Hz / V 1~ / 50 / 220-240 1~ / 50 / 220-240 Energy class cooling Pdesign cooling SEER Annual power consumption Energy class heating Average climate Pdesign heating Average climate SCOP...
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MODEL ASC-36BI / ASGE-36BI ASC-36BI / ASGE-36BI-3 Capacity cooling/heating Nominal 10,0 (1,17-10,59) / 12,0 (2,61-12,42) 10,0 (1,17-10,59) / 12,0 (2,61-12,42) Power supply Hz / V 1~ / 50 / 220-240 1~ / 50 / 220-240 Energy class cooling Pdesign cooling 10,0 10,0 SEER...
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MODEL ASC-60BI / ASGE-60BI-3 Capacity cooling/heating Nominal 16,0 (2,02-15,22) / 17,0 (3,54-17,59) Power supply Hz / V 1~ / 50 / 220-240 Energy class cooling Pdesign cooling SEER Annual power consumption Energy class heating Average climate Pdesign heating Average climate SCOP Average climate Annual power consumption...
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ASF-12BI / ASGE-12BI ASF-18BI / ASGE-18BI MODEL Capacity cooling/heating Nominal 3,5 (0,34-3,65) / 4,0 (0,71-4,10) 5,0 (0,57-5,25) / 5,5 (1,18-5,69) Power supply Hz / V 1~ / 50 / 220-240 1~ / 50 / 220-240 Energy class cooling Pdesign cooling SEER Annual power consumption Energy class heating...
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ASF-36BI / ASGE-36BI ASF-36BI / ASGE-36BI-3 MODEL Capacity cooling/heating Nominal 10,0 (1,18-10,50) / 12,0 (2,50-12,42) 10,0 (1,18-10,50) / 12,0 (2,50-12,42) Power supply Hz / V 1~ / 50 / 220-240 1~ / 50 / 220-240 Energy class cooling Pdesign cooling 10,0 10,0 SEER...
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ASF-60BI / ASGE-60BI-3 MODEL 16,0 (2,01-16,79) / 17,0 (3,68-17,59) Capacity cooling/heating Nominal Power supply Hz / V 1~ / 50 / 220-240 Energy class cooling Pdesign cooling SEER Annual power consumption Energy class heating Average climate Pdesign heating Average climate SCOP Average climate Annual power consumption...
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ASD-12BI / ASGE-12BI ASD-18BI / ASGE-18BI MODEL Capacity cooling/heating Nominal 3,5 (0,35-3,67) / 4,0 (0,77-4,14) 5,0 (0,57-5,25) / 5,5 (1,07-5,69) Power supply Hz / V 1~ / 50 / 220-240 1~ / 50 / 220-240 Energy class cooling Pdesign cooling SEER Annual power consumption Energy class heating...
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ASD-36BI / ASGE-36BI ASD-36BI / ASGE-36BI-3 MODEL Capacity cooling/heating Nominal 10,0 (1,16-10,6) / 12,0 (2,50-12,42) 10,0 (1,16-10,6) / 12,0 (2,50-12,42) Power supply Hz / V 1~ / 50 / 220-240 1~ / 50 / 220-240 Energy class cooling Pdesign cooling 10,0 10,0 SEER...
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ASD-60BI / ASGE-60BI-3 MODEL Capacity cooling/heating Nominal 16,0 (2,01-16,79) / 17,0 (3,68-17,59) Power supply Hz / V 1~ / 50 / 220-240 Energy class cooling Pdesign cooling SEER Annual power consumption Energy class heating Average climate Pdesign heating Average climate SCOP Average climate Annual power consumption...
2. Control 2.1 Operation Mode 2.1.1 Cooling Mode Power on Cooling start control Indoor fan run Satisfying open Comp .condition Comp . and Comp . stop outdoor fan for 3 min Temp of Comp . and Oil return IN Defrost IN indoor≤Set outdoor fan conditi on are met...
2.1.2 Heating Mode Power on Heating start control Satisfying open Comp.condition Comp. and outdoor fan Comp. and Comp. stop outdoor fan for 3 min stop Avoid cool wind indoor fan run for 1 min indoor fan run Temp of Comp. and Oil return IN Defrost IN indoor≤Set...
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2.2.1.2 EXV Control When the unit is first started, the electronic expansion valve will reset control. During the process, the expansion valve will produce rattling sound. When cooling or heating mode is turned on, the valve will be open at a certain step before the compressor starts.
2.2.2.4 Forced Operation Control This control is used to quickly check whether the unit can operate normally after installation. Wired control has to be used to enable this control. For cassette type unit, you can enable the control through the light board. Enabling method through the light board of cassette type unit: After the unit is installed and connected to power, press TEST button on the light board to enter forced operation mode.
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accumulative time, then “CLEAN” icon will stop flashing; if the time after adjustment is less than the current accumulative time, then “CLEAN” icon will continue to flash. The only method for cancelling the remind function is to press “FUNCTION” button to switch to “CLEAN” icon, and set the timer area to be “00”, and then press “SWING/ENTER”...
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Note: ① . In long-distance monitoring or centralized control, no matter the room card is inserted or not, the ON/OFF of unit can be controlled. If long-distance monitoring or centralized control information is received when the room card is not inserted, the icon is cleared.
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2.3.9.2 Displaying setting of freeze protection error code Under debugging state, press Mode button to adjust to “02” in temperature displaying zone. Timer zone displays setting state and press ▲ or ▼ button to adjust. There are 2 selections: (1) Displayed (LCD displays 01) (2) Not displayed (LCD displays 02) It is defaulted to be not displayed for export unit and be displayed for domestic unit.
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2.3.9.7 Selecting door control function Under debugging state, press Mode button to adjust to “08” in temperature displaying zone. Timer zone displays setting state and press ▲ or ▼ button to adjust. There are 2 selections: (1) Without door control function (LCD displays 00) (2) With door control function (LCD displays 01) 2.3.9.8 Selecting long-distance monitoring or centralized controller Under debugging state, press Mode button to adjust to “10”...
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Note: You can select P01, P02, P03, P04, P05, P06, P07, P08, P09 in fan mode of indoor fan motor, which means different fan mode combinations are corresponding to different static pressure. Ex-factory defaulted mode is P05. You can set the mode through wired controller.
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2) Electrical characteristic: none; 3) Working principle: centralized control the communication of indoor mainboard and realize the unit control; (more info in SINCLAIR First Operation Manual for Central Controllers) Function instructions: In order to achieve this function, set the address mode and address through wired controller. Please refer to Point 3 for the setting method.
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Setting method: 1) Centralized control for up to 16 indoor units. Firstly, set the address mode of wired controller into centralized controller address mode. The setting method is: Under off state of the unit, press Function and Timer buttons at the same time for 5s to go to the debugging menu. Press Mode button to adjust to “10”...
When the address is set, the wired controller can be removed and connect the centralized controller to the indoor mainboard. Then connect the required units to realize centralized control of these units; Note: ① The unit addresses in the same network must be different, otherwise, communication malfunction will occur and the unit can not work normally;...
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Filtering Board ⑩ ⑩ ⑩ ⑩ ⑩ Printing Interface Printing Interface Power output live wire AC-L1 (connect to Unit power input master control board AC-L) wire AC-L3 Power output wire L1-F (connect to drive Unit power input board L1-F) wire AC-L2 Power output wire L2-F (connect to drive Unit power input board L2-F)
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Printing Interface Printing Interface master control board N) neutral wire N Ground wire E, reserved...
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3.2.2 IPM,PFC Testing Method 3.2.2.1Method of Testing IPM Module (1) Preparation before test: prepare a universal meter and turn to its diode option, and then remove the wires U, V, W of the compressor after it is powered off for one minute. (2) Testing Steps Step 1: put the black probe on the place P and the red one on the wiring terminal U, V, W respectively as shown in the following figure to measure the voltage between UP, VP and WP.
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3.2.2.2 Method of Testing PFC Module Short Circuit: ( only for ASGE-36BI) (1) Preparation before test: prepare a universal meter and turn to its diode option, and then remove the wires L1-2, L2-1 after it is powered off for one minute. (2) Testing Steps: Step 1: put the black probe on the place P and the red one on the wiring terminal L1-2, L2-1respectively as shown in the following figure to measure the voltage between L1-2P and.L2-1 P.
3.4 Troubleshooting 3.4.1 “E1” Compressor High Pressure Protection Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: It is judged through the action of high pressure switch. If the high pressure switch is cut off, it is judged that high pressure is too high and the system stops operation for protection.
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3.4.2 “E2” Indoor Anti-freezing Protection Error display: IDU wired control and IDU receiver light board will display Error judgment condition and method: Check IDU pipe temperature. When pipe temperature is too low, freeze protection will be activated to prevent freezing damage of evaporator.
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3.4.3 “E3” Compressor Low-pressure Protection, Refrigerant Shortage Protection, Refrigerant Recovery Mode Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: It is judged through the action of low pressure switch. If the low pressure switch is cut off, it is judged that low pressure is too low and the system stops operation for protection.
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3.4.4 “E4” Compressor Air Discharge High-temperature Protection Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: Test the compressor discharge temperature through compressor discharge pipe and shell top temperature sensor. If the tested temperature value is higher than 115℃, the unit will stop for protection Possible reason:...
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Troubleshooting: E4 Compressor air discharge high - temperature protection Confirm the specific outdoor unit `s protection module and compressor Replace the temperature sensor Restart the unit and check if the Is the discharge temperature sensor `s discharge temperature of the failing resistance normal ? compressor is equa l to or higher than 115 ℃...
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3.4.5 “E6” Communication Error Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: If no communication between ODU and IDU or between IDU and wired controller in continuously 120s, this error will be reported.
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3.4.6 “E8” Indoor Fan Error Error display: IDU wired control and IDU receiver light board will display Error judgment condition and method: Check if the rotation speed of IDU is too slow, or it stops rotation, or protection signal of outdoor fan is transferred. If yes, it is judged that indoor fan protection occurs Possible reason: ■Motor stops operation or it is blocked...
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3.4.7 “E9” Water Overflow Protection Error display: IDU wired control and IDU receiver light board will display Error judgment condition and method: Check the status of IDU float switch. When water level is too high, float switch is activated, so water full protection happens. Possible reason: ■IDU is installed improperly ■Drainage pump is broken...
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3.4.8 “F0” Indoor Ambient Temperature Sensor Error Error display: IDU wired control and IDU receiver light board will display Error judgment condition and method: Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
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Troubleshooting: Malfunction of evaporator temperature sensor Check if the evaporator Correctly insert the temperature sensor on temperature mainboard is inserted on the sensor on the needle stand correctly needle stand Disconnect Replace the the temperature sensor and temperature measure if its resistance is sensor normal Replace the...
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3.4.10 “F2” Condenser Temperature Sensor Error Error display: ODU mainboard, IDU wired control and IDU receiver light board will display:F2 Error judgment condition and method: Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
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3.4.11 “F3” Outdoor Ambient Temperature Sensor Error Error display: ODU mainboard, IDU wired control and IDU receiver light board will display:F3 Error judgment condition and method: Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
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3.4.12 “F4” Discharge Temperature Sensor Error Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
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3.4.13 “F5” Wired Control Temperature Sensor Error Error display: IDU wired control and IDU receiver light board will display Error judgment condition and method: Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
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3.4.15 “EE” IDU or ODU Memory Chip Error Error display: IDU wired control,IDU and ODU receiver light board will display Error judgment condition and method: If ODU mainboard cannot read the memory chip, this error will be reported. Possible reason: ■...
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Troubleshooting: Note:Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor. 3.4.17 “H3” Compressor Overload Protection Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: When the mainboard’s interface ovc-comp is broken off for 3s, error H3 will be reported.
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3.4.18 “H4” Overload Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: When tube temperature is higher than the protection value, system will report overload protection. Possible reason: ■Cooling ODU heat exchanger is blocked or heat exchange is bad. ■Heating IDU heat exchanger is blocked or heat exchange is bad.
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■ System is overloaded and compressor current is too large. ■ Drive board IPM module is damaged. ■ Drive board IPM module’s 15V power supply is lower than 13.5V. ■ Drive board 6-line PWM signal and the corresponding element are abnormal. ■...
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Troubleshooting: Malfunction of discharge temperature sensor Check if the Correctly connect the control wire of outdoor fan motor is control wire of fan motor connected on the outdoor on the mainboard mainboard correctly Replace the outdoor fan motor and then Operate the unit with restart the unit to see if there still the new motor...
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Troubleshooting: Compressor out -of-step protection Connect wires according to Compressor3-phase wire connection is lack of phase or phased -reversing? the phase sequence Compressor phase wire connection is Fasten or replace the bad? compressor phase wires Replace the drive board . Error still exists ? Replace the compressor .
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Troubleshooting: PFC protection Check whether power grid voltage is Normal protection normal? Drive board PFC is damaged ? Replace the drive board . 3.4.23 “Lc” Startup Failure Error display: ODU mainboard, IDU wired controller and IDU receive light board will display Error judgment condition and method: Check the error code on nixie tube of ODU main control board.
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Troubleshooting: LC Startup failure System is blocked ? Eliminate system failure Short of refrigerant ? Short of Fill refrigerant in . Fill compressor oil ? compressor oil in . Compressor 3-phase sequence is Connect wires according to correct or not ? the correct sequence .
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3.4.25 “U7” 4–Way Valve Switch-Over Error Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: Possible reason: ■Voltage is abnormal. For example, low voltage will cause abnormal direction change of the 4-way valve. ■Pilot valve holder hole or the capillary tube is blocked, which has caused small flow or no flow.
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Troubleshooting: P0 Driver reset protection 3.3V drive board voltage is normal or Replace the drive board not? Re-arrange the wires. Heavy current wires s hould avoid the drive board chip. 3.4.27 “P5” Over-Current Protection Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: If compressor’s instant current value is higher than the set current protection value, then it can be judged that compressor over-current occurs and system will shut down for protection.
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Troubleshooting: Compressor over -current protection Compressor is running at high frequency and high load . The peak Normal protection current has reached the protection value ? Reconnnect wires Compressor 3-phase wire connection according to the correct is correct or not? sequence.
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Troubleshooting: P6 Master control and driver communication error The communication wire between Reconnect or replace master contro l and driver is not the communication wire. connected, or is badly connected, or broken? Replace the drive board Replace the master Error still exists? control board.
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3.4.30 “P8” Driver Module High Temperature Protection Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: If IPM module temperature or PFC module temperature exceeds the set protection value, then it can be judged that driver module temperature is too high and system will shut down for protection.
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■PFC module is damaged. ■Drive board PFC current sampling circuit element is damaged or drive chip PFC current sampling AD terminal is abnormal. Troubleshooting: AC current protection Grid voltage is normal or not ? Normal protection Compressor is running at high frequency and high load ? Replace the drive board .
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3.4.33 “Pd” Sensor Connection Protection Error display: ODU mainboard, IDU wired controller and IDU receive light board will display Error judgment condition and method: Sample the AD value of sensor through sensor detecting circuit and judge the range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report the error.
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Troubleshooting: Bus low-voltage protection Normal Grid voltage is normal or not ? protection Replace the dr ive board . 3.4.35 “PH” Bus High-Voltage Protection Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: If there is no other malfunction and the busbar voltage is higher than the set value for high voltage protection, then it can be judged that bus high-voltage protection occurs.
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3.4.36 “PU” Charge Loop Error Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: When the charge loop starts to get charged and the busbar voltage cannot reach the set value in a certain period of time, then it can be judged that charge loop error exists.
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Troubleshooting ee Drive memory chip error Install the Drive board is installed with memory chip or not? memory chip . Replace the drive board . 3.4.38 “c4” ODU Jumper Cap Error Error display: ODU mainboard, IDU wired control and IDU receiver light board will display Error judgment condition and method: If jumper cap model doesn‘t match with mainboard, report the error Possible reason:...
3.4.39 “EL” Emergency Stop (Fire Alarm) If fire alarm terminal is enabled after the IDU mainboard connects to function expansion panel, error EL will be reported. 3.5 Failures Not Caused by Errors If your air conditioner fails to function normally, please first check the following items before maintenance: Problem Cause Corrective measure...
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Check the above items and adopt the corresponding corrective measures. If the air conditioner continues to function poorly, please stop the air conditioner immediately and contact Sinclair’s authorized local service center. Ask our professional service staff to check and repair the unit.
4. Maintenance 4.1 System Diagram 4.2 Connection Pipe Vacuum Pumping NOTICE Make sure the outlet of vacuum pump is away from fire source and is well-ventilated. (1) Remove the caps of the liquid valve, gas valve and also the service port. (2) Connect the hose at the low pressure side of the manifold valve assembly to the service port of the unit’s gas valve, and meanwhile the gas and liquid valves should be kept closed in case of refrigerant leak.
And verify if the pressure gauge at the low pressure side of the manifold valve assembly reads -1.0Mp (-75cmHg), if not, it indicates there is leak somewhere. Then, close the switch fully and then stop the vacuum pump. Wait for 10min to see if the system pressure can remain unchanged. During this time, the reading of the pressure gauge at the low pressure side can not be larger than 0.005Mp (0.38cmHg).
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Step 5: Open the high pressure gauge valve (Keep the low pressure gauge valve closed). Then charge refrigerant into the system. Meanwhile, record the weight of refrigerant tank as m2. Step 6: m1-m2=m. If m equals to the required charging quantity M, close the valve of refrigerant tank at once. Then move to step 8.
Procedure of refrigerant charging Following is the supplementary requirement for refrigerant charging on the basis of normal procedure: 1)Make sure that when charging refrigerant into the system, no other types of refrigerant will be mixed. The pipeline for refrigerant charging should be as short as possible to reduce the amount of refrigerant left in it. 2)The refrigerant tank should stand erect.
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Picture Name Function Installed at the suction side of compressor, it can separate the liquefied refrigerant from the gaseous refrigerant to make sure that only gaseous Gas liquid refrigerant will be sucked into the compressor. If liquefied refrigerant gets separator inside the compressor, ineffective compressor or slugging phenomenon will occur.
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Removal of front panel Note: Before removing the front panel, make sure power is cut off. Step Picture Work instruction ●Unscrew the screws of the front 3. Remove the front side plate. side plate with a screwdriver. ●Unscrew screws that connect the front panel to the 4.
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Removal of front panel Note: Before removing the front panel, make sure power is cut off. Step Picture Work instruction ●Attach the grill back in place and 8. Install the grill. tighten up the screws. ●Tighten up the screws around 9.
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Removal of compressor Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Use a wrench to twist off the 2. Loosen the securing screws at screws at the foot of compressor. the foot of compressor.
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Removal of compressor Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Weld compressor connection pipes and connect 6. Connect the compressor suction them to the compressor. port and exhause port with the Note: When...
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Removal of 4-way valve Note: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off. Step Picture Work instruction ●Use a soldering gun to loosen the 4 joints on the 4-way valve and then remove the connection pipes.
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Removal of fan and motor Note: Before removing the fan, make sure power is cut off. Step Picture Work instruction ●Use a wrench to remove the specialized nut and gasket of the fan. 2. Remove the fan. Note: Please keep the nut and gasket safe after removing them from the fan.
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Model: ASGE-12BI, ASGE-18BI, ASGE-24BI, ASGE-30BI Removal of condenser Note: Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Remove the upper, lower and 1.Remove the panels. front panels. ●Loosen the wire clamp at the bottom of the electric box.
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Removal of condenser Note: Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Loosen the securing screws of condenser support. Take off the 5. Take out the condenser. plate type heat exchanger and the support as a whole.
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Model: ASGE-12BI, ASGE-18BI, ASGE-24BI, ASGE-30BI Removal of electronic expansion valve Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Remove the upper, lower and front panels.
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Removal of electronic expansion valve Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Weld the connection pipe of electronic expansion valve. ●When welding the electronic expansion valve, the valve should be wrapped with wet cloth.
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Model: ASGE-36BI, ASGE-36BI-3, ASGE-42BI-3, ASGE-48BI-3 Removal of front panel Note: Before removing the front panel, make sure power is cut off. Step Picture Work instruction ●Unscrew the screws of the 1. Remove the upper cover plate. upper cover plate with screwdriver.
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Removal of front panel Note: Before removing the front panel, make sure power is cut off. Step Picture Work instruction ●Unscrew screws that connect the right side plate to the 5. Remove the right side plate. electric box and the screws around the right side plate.
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Removal of front panel Note: Before removing the front panel, make sure power is cut off. Step Picture Work instruction ●Fix the clasps on both sides of 9. Install the front side plate. the plate and tighten up the screws. ●Tighten up the screws around 10.
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Removal of compressor/gas liquid separator Note: Before removing the compressor/gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Weld pipes that connected to the compressor/gas 2 Break off the pipes that liquid separator.
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Removal of compressor/gas liquid separator Note: Before removing the compressor/gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●After replacing 5. Install the new compressor/gas compressor/gas liquid separator, liquid separator onto the chassis.
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Model: ASGE-36BI, ASGE-36BI-3, ASGE-42BI-3, ASGE-48BI-3 Removal of 4-way valve Note: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off. Step Picture Work instruction ●Carefully unscrew the screws of 1. Take off the coil of the 4-way electromagnetic coil with...
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Removal of 4-way valve Note: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off. Step Picture Work instruction ●Tighten the screws of the coil of 4. Install the coil of 4-way valve. 4-way valve with a screwdriver.
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Removal of fan and motor Note: Before removing the fan, make sure power is cut off. Step Picture Work instruction ●Use a screwdriver to unscrew the bolt of motor. 3. Remove motor. Note: Motor wire should be first removed from the electric box. ●Replace with a new motor.
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Model: ASGE-36BI, ASGE-36BI-3, ASGE-42BI-3, ASGE-48BI-3 Removal of condenser Note: Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Remove the upper, lower and 1. Remove the panels. front panels.
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Removal of condenser Note: Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Loosen the securing screws of condenser support. Take off the 5. Take out the condenser. plate type heat exchanger and the support as a whole.
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Model: ASGE-36BI, ASGE-36BI-3, ASGE-42BI-3, ASGE-48BI-3 Removal of electronic expansion valve Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Remove the upper, lower and front panels.
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Removal of electronic expansion valve Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Take out the electronic expansion Take electronic expansion valve. valve. ●Weld the connection pipe of electronic expansion valve.
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Removal of electronic expansion valve Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Check whether each component connection wire well 7. Check and open the upper and connected.
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Removal of front panel Note: Before removing the front panel, make sure power is cut off. Step Picture Work instruction ●Unscrew screws that connect the front panel to the 3. Remove the front panel. middle insulating board screws around the front panel. ●Unscrew screws that...
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Removal of front panel Note: Before removing the front panel, make sure power is cut off. Step Picture Work instruction ●Attach the grill back in place and 7. Install the grill. tighten up the screws. ●Tighten up the screws around 8.
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Disassembly of compressor Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Use a wrench to twist off the 2. Loosen the securing screws at screw nuts foot the foot of compressor.
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Disassembly of compressor Note: Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●After replacing the compressor, 5. Fix the new compressor back tighten up the screws at the foot onto the chassis.
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Model: ASGE-60BI-3 Removal of 4-way valve Note: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off. Step Picture Work instruction ●Carefully unscrew the screws of 1. Take off the coil of the 4-way electromagnetic coil with...
Page 128
Removal of 4-way valve Note: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off. Step Picture Work instruction ●Tighten the screws of the coil of 4. Install the coil of 4-way valve. 4-way valve with a screwdriver.
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Removal of fan and motor Note: Before removing the fan, make sure power is cut off. Step Picture Work instruction ●Use a screwdriver to unscrew the bolt of motor. 3. Remove motor. Note: Motor wire should be first removed from the electric box. ●Replace with a new motor.
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Model: ASGE-60BI-3 Removal of gas liquid separator Note: Before removing the gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Remove the upper, lower and front panels. 1. Loosen the wire clamp at the ●Loosen the wire clamp at the bottom of the electric box and the bottom of the electric box.
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Removal of gas liquid separator Note: Before removing the gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Put the electric box back in place 5. Secure the electric box and and tighten up the screws.
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Removal of electronic expansion valve Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●The connection wires inside and outside the electric box should be removed.
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Removal of electronic expansion valve Note: Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off. Step Picture Work instruction ●Weld the connection pipe of electronic expansion valve. ●When welding electronic expansion valve, the valve should be wrapped with wet cloth.
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4.5.2 Removal of IDU Major Components 4.5.2.1 Cassette Type Unit Removal of fan and motor Note: Before removing the motor, power must be cut off. Step Picture Work instruction ●Turn off the power supply of indoor unit. ●Push the 4 corner plates in the 1.
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Removal of fan and motor Note: Before removing the motor, power must be cut off. Step Picture Work instruction ●Use a screwdriver to remove 5. Remove the fan. the clamping band of motor. Then remove the fan. ●Use a screwdriver to unscrew 6.
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Removal of fan and motor Note: Before removing the motor, power must be cut off. Step Picture Work instruction ●Direct the 4 corners of water tray to the 4 corners of the unit and then press them. Use a screwdriver to tighten the screws in the 4 corners.
Page 137
Removal and installation of drain pump Step Picture Work instruction ●Loosen the screws in the 4 2. Remove the water tray. corners and then remove the water tray. ●Take out the drain pipe and 3. Remove the drain pipe and loosen the screws of use a screwdriver to loosen the water pump.
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Removal and installation of drain pump Step Picture Work instruction ●Connect the water pump wire 7. Connect the water pump and motor wire according to the wire and power cord, and wiring diagram. ●Put back the cover of electric then put back the cover of electric box and the clamp box and the clamp of power of power cord.
Page 139
Removal of fan and motor Note: Before removing the motor, make sure power is cut off. Step Picture Work instruction ●Use a screwdriver to remove the 5. Remove the motor and clamping band of motor. Then fan. remove the motor and fan as a whole.
Page 140
●Loosen the securing screws and 2. Remove the electric remove the electric box. box. Removal of water tray Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the components. Step Picture Work instruction ●Loosen the screws of cover plate and then remove the...
Page 141
Removal of evaporator Note: Make sure power is cut off. Take good care of the copper pipe and aluminum fins. If the removal takes a long time, please put the copper pipe under pressure. Step Picture Work instruction ●Remove the screws of evaporator and the screws 1.
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● Use a screwdriver to loosen the screws, as shown in the picture. Then pull the right Remove the left and left panels right panels. upward. (Lines in the picture indicate the positions of screws.) Removal of electric box assembly Note: Before removal, make sure power is cut off.
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●Remove the water tray. Remove the water tray. Removal of evaporator Note: Make sure power is cut off. Take good care of the copper pipe and aluminum fins. If the removal takes a long time, seal the copper pipe. Step Picture Work instruction ●Twist off the 6 screws of...
Page 144
Removal of fan and motor Note: Before removal, make sure power is cut off. During the removal procedure, take good care of all the components, especially the screws of fan. Step Picture Work instruction ●Press the retaining ring at the joint of front and rear volutes.
Appendices Resistance/temperature lists of temperature sensors 1.1 Voltage list of 15 kΩ temperature sensors (including ODU and IDU temperature sensors) Temperature Resistance Temperature Resistance Voltage (V) Voltage (V) (kΩ) (kΩ) (° C) (° C) 0.311 2.523 2.825 138.1 0.323 2.439 2.838 128.6 0.345...
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Temperature Resistance Temperature Resistance Voltage (V) Voltage (V) (kΩ) (kΩ) (° C) (° C) 28.51 1.138 0.952 3.103 27.18 1.174 0.925 3.108 25.92 1.21 0.898 3.114 24.73 1.246 0.873 3.119 23.6 1.282 0.848 3.123 22.53 1.319 0.825 3.128 21.51 1.356 0.802 3.133 20.54...
Page 147
Temperature Resistance Temperature Resistance Voltage (V) Voltage (V) (kΩ) (kΩ) (° C) (° C) 4.456 2.544 0.307 3.234 4.294 2.566 0.299 3.235 4.139 2.586 0.292 3.237 3.99 2.607 0.286 3.238 3.848 2.626 0.279 3.24 3.711 2.646 0.273 3.241 3.579 2.664 0.266 3.242 3.454...
Page 148
Temperature Resistance Temperature Resistance Voltage (V) Voltage (V) (kΩ) (kΩ) (° C) (° C) 110.3 0.507 2.059 2.992 104.6 0.53 1.996 3.001 99.13 0.554 1.934 3.009 0.579 1.875 3.017 89.17 0.605 1.818 3.025 84.61 0.631 1.763 3.033 80.31 0.658 1.71 3.04 76.24 0.686...
Page 149
Temperature Resistance Temperature Resistance Voltage (V) Voltage (V) (kΩ) (kΩ) (° C) (° C) 14.18 1.931 0.6074 3.203 13.59 1.965 0.5921 3.205 13.04 1.998 0.5772 3.207 12.51 2.03 0.5627 3.21 2.063 0.5487 3.212 11.52 2.094 0.5351 3.214 11.06 2.125 0.5219 3.216 10.62 2.155...
Page 150
1.3 Voltage list of 50 kΩ discharge temperature sensors (including discharge air temperature sensor) Temperature Resistance Temperature Resistance Voltage (V) Voltage (V) (kΩ) (kΩ) (° C) (° C) 911.56 0.036 11.736 1.518 853.66 0.038 11.322 1.548 799.98 0.041 10.925 1.577 750.18 0.043 10.544...
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Temperature Resistance Temperature Resistance Voltage (V) Voltage (V) (kΩ) (kΩ) (° C) (° C) 107.96 0.28 3.4128 2.46 102.85 0.292 3.3147 2.478 98.006 0.306 3.22 2.496 93.42 0.319 3.1285 2.514 89.075 0.333 3.0401 2.531 84.956 0.348 2.9547 2.547 81.052 0.362 2.8721 2.564 77.349...
3. Refrigerant Notice/Concentration This air conditioner uses R32 refrigerant. The construction area for installation, operation and storage of the air conditioner must be larger than the minimum construction area. The minimum area for installation is determined by: (1) Refrigerant charging quantity for the entire system (ex-factory charging quantity + additional charging quantity); (2) Checking out in the applicable tables: 1) For indoor unit, confirm the model of indoor unit and check the corresponding table.
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Description Part Code Note Qty Price Code MODEL: ASF-18BI Floor-ceiling unit Remote Control 305001060024_L41419 Temperature Sensor 390001923 Ambient Temperature Sensor 3900012123 Drainage Pipe Sub-assy 05235434 Water Tray 200063000024 Swing Lever 10582009 Air Louver 20000700000101 Support 2690940007601 Right Cover Plate none Installation Supporting Frame 01809402 Right Side Plate...
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Description Part Code Note Qty Price Code MODEL: ASF-36BI Floor-ceiling unit Remote Control 305001060024_L41419 Temperature Sensor 390001923 Ambient Temperature Sensor 3900012123 Drainage Pipe Sub-assy 05235434 Water Tray 200063000003 Swing Lever 10582009 Air Louver 20000700000101 Support 2690940007601 Rotating Shaft 26909430 Right Cover Plate none Installation Supporting Frame 01809402...
Page 209
Description Part Code Note Qty Price Code MODEL: ASGE-12BI Outdoor unit Front Grill 22413046 Front Panel Assy 0153305105 Axial Flow Fan 10333011 Brushless DC Motor 1501308511 Base Plate Sub-Assy 017000060107P Compressor and Fittings 009001060093 Electric Expand Valve Fitting 4300034401 Cut off Valve 071302391 Cut off Valve 07130239...
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Description Part Code Note Qty Price Code MODEL: ASGE-18BI Outdoor unit Front Grill 22413046 Front Panel Assy 0153305105 Axial Flow Fan 10333014 Fan Motor 1501371701 Base Plate Sub-Assy 017000060100P Compressor and Fittings 009001060006 Electric Expand Valve Fitting 4300034401 Cut off Valve Assy 1/2 07133774 Cut off Valve 07130239...
Page 213
Description Part Code Note Qty Price Code MODEL: ASGE-24BI Outdoor unit Front Grill 22415010 Front Panel Assy 01533058 Axial Flow Fan 10335008 Fan Motor 1501506402 Drainage Connecter 06123401 Drainage hole Cap none Drainage hole Cap none Drainage hole Cap 06813401 Chassis Sub-assy 01205816P Compressor and Fittings...
Page 215
Description Part Code Note Qty Price Code MODEL: ASGE-30BI Outdoor unit Front Grill 22415011 Left Handle 26235401 Front Side Plate 01305086P Axial Flow Fan 10335014 Brushless DC Motor 15010400000102 Chassis Sub-assy 0280319601P Drainage Connecter 06123401 Drainage hole Cap 06813401 Compressor and Fittings 00900100019501 Compressor Gasket 009012000004...
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Description Part Code Note Qty Price Code MODEL: ASGE-36BI-3 Outdoor unit Front Grill 01572800003 Diversion Circle 10474100003 Cabinet Sub-Assy 000006000009 Front Side Plate 012050000007P Handle 26904100016 Axial Flow Fan 1043410000801 Brushless DC Motor 150104060013 Motor Support Sub-Assy 01701206003901 Left Side Plate 012055000007P Base Plate Sub-Assy 017000060073P...
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Description Part Code Note Qty Price Code MODEL: ASGE-42BI-3 Outdoor unit Front Grill 01572800003 Diversion Circle 10474100003 Cabinet Sub-Assy 000006000009 Axial Flow Fan 1043410000801 Front Side Plate 012050000007P Handle 26904100016 Base Plate Sub-Assy 01700006008901P Compressor and Fittings 009001060059 Electric Expand Valve Fitting 43000344 Gas-liquid Separator 07423902...
Page 223
Description Part Code Note Qty Price Code MODEL: ASGE-48BI-3 Outdoor unit Front Grill 01572800003 Diversion Circle 10474100003 Cabinet Sub-Assy 000006000009 Handle 26904100016 Front Side Plate 012050000007P Connection Board 01344100070P Axial Flow Fan 1043410000801 Brushless DC Motor 150104060013 Motor Support Sub-Assy 017012060039 Drainage hole Cap 76715005...
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Description Part Code Note Price Code MODEL: ASGE-60BI-3 Outdoor unit Front Grill 016004060002 Cabinet Assy 01514100005 Diversion Circle 10474100001 Axial Flow Fan 1043410000301 Handle 26235253 Front Side Plate 01314100012P Brushless DC Motor 1570410001305 Brushless DC Motor 1570410001306 Electric Expand Valve Fitting 43000344 Electronic Expansion Valve Sub-Assy 030026060103...
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SINCLAIR CORPORATION Ltd. 1-4 Argyll St. London W1F 7LD Great Britain www.sinclair-world.com This product was manufactured in China (Made in China). REPRESENTATIVE SINCLAIR EUROPE spol. s r.o. Purkynova 45 612 00 Brno Czech Republic TECHNICAL SUPPORT SINCLAIR Global Group s.r.o. Purkynova 45...
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