Related Manuals for CTC Union EcoPart 400 400V 3N
Summary of Contents for CTC Union EcoPart 400 400V 3N
- Page 1 162 105 32-2 2014-05–12 Providing sustainable energy solutions worldwide Installation and Maintenance Manual CTC EcoPart 400 Model 406-417 400V 3N~ / 230V 1N~...
- Page 2 Removing the cooling module 1. Disconnect the cooling module’s power cable con- 2. Attach the two carrying handles to the bottom of the cooling module. nector and hoses. 3. Unscrew the cooling module’s screws. 4. Pull the cooling module by fi rst lifting the front edge slightly with the carrying handles.
- Page 3 Installation and maintenance manual 162 105 32-2 2014-05–12 CTC EcoPart 400 Model 406-417 400 V 3N~ / 230 V 1N~...
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Page 4: Table Of Contents
General information Table of contents Check list Electrical installation ______________________________________________________________________ ___________________________________________ Important to remember! Electrical installation 400 V 3N~ ______________________________________________ _________________________ Safety Instructions Electrical installation 230 V 1N~ _______________________________________________________ _________________________ Connection alternative CTC EcoPart 400 Alarm output __________ ___________________________________________________ Communication connections General _____________________________________________________________ _____________________________... - Page 5 General information Congratulations on buying your new product The complete heat pump for rock, ground or lake The CTC EcoPart 400 is a heat pump which takes heat from rock, ground or lake and supplies it to the existing heating system in the house. CTC EcoPart 400 is fully utilised before the normal heating system is switched on and helps heat the house.
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Page 6: General Information
General information Check list The check list must be completed by the installer. • If service is needed, you may be required to provide this document. • Installation must always in accordance with the installation and maintenance instructions. • Installation must always be carried out in a professional manner. Following installation, the unit must be inspected and functional checks performed as indicated below: Pipe installation... - Page 7 General information CTC EcoPart 400...
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Page 8: Important To Remember
General information Important to remember! Check the following points in particular at the time of delivery and installation: • The product must be transported and stored in a standing position. When moving the product, it can be placed temporarily on its back. •... -
Page 9: Connection Alternative Ctc Ecopart 400
General information Connection alternative CTC EcoPart 400 General Below are illustrations of the different connection alternatives available for the CTC EcoPart 400. In some cases a CTC Converter and CTC Basic Display may be needed. See the chapter on Connecting the control system CTC EcoLogic Pro CTC Basic Display Alternative A... -
Page 10: Technical Data
General information 2. Technical data 2.1 Table 400V 3N~ Electrical data EcoPart 406 EcoPart 408 EcoPart 410 EcoPart 412 Electrical data 3x400V Rated power Rated current IP class IPX1 Operational data for heat pump EcoPart 406 EcoPart 408 EcoPart 410 EcoPart 412 Output from compressor @ -5/45... - Page 11 General information 14-17 kW 3-fas 400V 3N~ Svenneversionen + Low Energy Pumps EcoPart 414 EcoPart 417 Electrical data 3x400V Electrical data Rated power 12.2 13.9 Rated current IPX1 IP class Operational data for heat pump EcoPart 414 EcoPart 417 Output from compressor @ -5/45 12.09 14.05...
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Page 12: Table 230V 1N~
General information 2.2 Table 230V 1N~ Electrical data EcoPart 406 EcoPart 408 EcoPart 410 Electrical data 1x230V Rated power Rated current 14.0 19,5 21.6 Max starting current IPX1 IP class Operational data for heat pump EcoPart 406 EcoPart 408 EcoPart 410 Output from compressor @ -5/45 4.68... - Page 13 General information Electrical data EcoPart 412 EcoPart 414 Electrical data 1x230V Rated power Rated current 27,1 33,2 Max starting current IPX1 IP class Operational data for heat pump EcoPart 412 EcoPart 414 Output from compressor @ -5/45 9,88 12.09 @ -5/45 3,30 3.24 Output from compressor...
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Page 14: Component Location
General information 2.3 Component location 1. Compressor 2. Evaporator 3. Condenser 4. Drying filter 5. Expansion valve 6. High pressure switch 7. Terminal board 8. High pressure sensor 9. Low pressure sensor 10. Drain valve cold side/Brine 11. Drain valve warm side/Water 12. -
Page 15: Refrigerant System
General information 2.5 Refrigerant system Brine (heat source) Drying filter 13. T discharge Water Refrigerant exchanger 14. T brine Evaporator Low pressure sensor 15. T water out Condenser 10. High pressure sensor 16. T water in Compressor 11. High pressure switch 17. -
Page 16: Operation And Maintenance
General information 3. Operation and Maintenance When the installer has installed your new heat pump, you should check along with the installer that the system is in perfect operating condition. Let the installer show you where the power switches, controls and fuses are so that you know how the system works and how it should be maintained. -
Page 17: Air Problems
General information 4.1 Air Problems If you hear a rasping sound from the heat pump, check that it is fully bled. Top up with water where required, so that the correct pressure is achieved. If this noise recurs, call a technician to check the cause. 4.2 Alarms Any alarms and information texts from the CTC EcoPart 400 are displayed in the product which is used to control it;... -
Page 18: Connection Of The Heat Medium Side
General information 5.1 Connection of the heat medium side Primary and return lines of at least Ø22 mm copper pipe are to be connected to the heat pump for CTC EcoPart 406-412, for CTC EcoPart 414-417, at least Ø28 mm must be used. Route the pipes so that no other highest point is present where air can collect and obstruct circulation. -
Page 19: Connecting The Brine System
General information 5.2 Connecting the brine system The brine system, i.e. the ground collector loop, must be assembled and connected by a qualified tradesman in accordance with current regulations and design guidelines. We recommend that you follow Extreme care must be taken to ensure that no dirt gets on the collector the installation hoses, which must be washed clean before being connected. - Page 20 General information Schematic diagram The mixing vessel The filling equipment is represented by the parts displayed with dashes. Note! and pump must be Collector hoses must have a bleeding facility as air pockets can occur. Always of a good size. check the filter (99) when filling and bleeding the brine system.
- Page 21 General information Valves To facilitate servicing of the cooling unit, shut-off valves must be fitted to both the incoming and outgoing connections. Fit bifurcated valves so that you can fill and bleed the collector circuit later on. Bleeding The collector circuit must not contain any air. Even the smallest amount of air can jeopardise the heat pump's operation.
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Page 22: Pump Curves
Värme, klimat och kyla General information Standard cirkulationspump (enkelutförande) Wilo-TOP-S 25(30)/7 - 1 ~ 230 V och 3 ~ 400 V Wilo-TOP-S 25(30)/10 - 1 ~ 230 V och 3 ~ 400 V 5.3 Pump curves 5.3.1 Brine pump standard Dimensioneringsdiagram Tillbehör Dimensioneringsdiagram... - Page 23 General information Post-installation check on brine system After a few days, you must check the fluid level in the vessel. Fill if necessary and close the valves (98c and 98d) when filling. Level/expansion vessel The level vessel should be fitted to the incoming line from the borehole or ground loop, at the system’s highest point.
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Page 24: Electrical Installation
General information 6. Electrical installation The installation and heat pump connection must be done by an authorised electrician. All wiring must be installed according to valid requirements. 6.1 Electrical installation 400 V 3N~ The CTC EcoPart 400 must be connected to 400 V 3N~ 50 Hz and protective earth. -
Page 25: Electrical Installation 230 V 1N
General information 6.2 Electrical installation 230 V 1N~ The CTC EcoPart 400 must be connected to 230 V 1N~ 50 Hz and protective earth. The minimum group fuse size is indicated by the Rated current under Technical data. When connecting to a CTC EcoZenith i250, the power rating of the electric boiler must be allowed for, as the CTC EcoPart 400 is supplied with power via the CTC EcoZenith i250;... -
Page 26: Communication Connections
General information 7. Communication connections When connecting the CTC EcoPart 400 to products with different control systems, accessories are sometimes needed to control the products. The various alternatives available are described in this section. The communication cable used is an LiYCY (TP) which is 4-conductor shielded cable, where the communication-bearing conductors are of twisted pair type. -
Page 27: Option 1 - Connection Of One Heat Pump
General information 7.2 Option 1 – Connection of one heat pump When connecting a CTC EcoPart 400 to a CTC EcoZenith i250, CTC EcoZenith i550 Pro or CTC EcoLogic Pro/Family, the communication cable (LiYCY (TP)) is connected directly to each product. When installing only one heat pump, make sure that DIP switch 2 is in the ON position. CTC EcoPart 400... -
Page 28: Option 2 - Series Connection Of Heat Pumps
RS485 TX RS485 RX COM TX COM RX General information 7.3 Option 2 – Series connection of heat pumps When connecting more than one heat pump to a CTC EcoLogic Pro or CTC EcoZenith 550 Pro, the CTC Basic Display accessory must be used to address the various heat pumps A1, A2, A3, etc. -
Page 29: Option 3 - Fixed Condensing
General information CTC EcoLogic Pro CTC Basic Display CTC Basic Display 7.4 Option 3 – Fixed condensing The CTC EcoPart 400 can be operated based on an existing boiler or tank. This can be done with a fixed temperature, so-called fixed condensing, or based on thermostatic control. -
Page 30: Option 5 - Ctc Ecozenith I550 V3
General information 7.6 Option 5 – CTC EcoZenith i550 v3 Version 3 (v3) When connecting products with different control systems (version 3 (v3) and relates to models version 4 (v4)), the CTC Converter accessory will be needed to interpret the manufactured from 2006 onwards. -
Page 31: Option 6 - Ctc Ecologic V3
General information 7.7 Option 6 – CTC EcoLogic v3 Version 3 (V3) When connecting products with different control systems (version 3 (v3) and relates to models version 4 (v4)), the CTC Converter accessory will be needed to interpret the manufactured from 2006 onwards. -
Page 32: Wiring Diagram 400V 3N
General information 7.8 Wiring diagram 400V 3N~ CTC EcoPart 406-417 CTC EcoPart 400... - Page 33 General information Components Relay/main PCB PCB white softstarter, motor protection and contactor function Primary flow sensor 1 Return sensor Hotgas sensor Suctiongas sensor Brine sensor in Brine sensor out B100 Highpressure sensor B101 Lowpressure sensor Capacitator compressor (1-phase) Highpressure switch Charge pump (accessory) Brine pump Contactor 1...
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Page 34: Wiring Diagram 230V 1N
General information 7.9 Wiring diagram 230V 1N~ Components Relay/main PCB PCB white softstarter, motor protection and contactor function Primary flow sensor 1 Capacitator compressor (1-phase) Return sensor Highpressure switch Hotgas sensor Charge pump (accessory) Suctiongas sensor Brine pump Brine sensor in Contactor 1 Brine sensor out Relay (1-phase) -
Page 35: First Start
General information 8. First start Check that the heating boiler and system are full of water and have been bled. Check that all connections are tight. Check that sensors and the radiator pump are connected to the power source. Energise the heat pump by switching on the safety switch (the main switch). -
Page 36: Declaration Of Conformity
General information Försäkran om överensstämmelse Declaration of conformity Déclaration de conformité Declaration of conformity Konformitätserklärung Enertech AB Box 313 S-341 26 LJUNGBY försäkrar under eget ansvar att produkten confi rme sous sa responsabilité exclusive que le produit, declare under our sole responsibility that the product, erklären in alleiniger Verantwortung, dass das Produkt, EcoPart 400 som omfattas av denna försäkran är i överensstämmelse med följande direktiv,... - Page 40 Enertech AB. P.O Box 309 SE-341 26 Ljungby Sweden. www.ctc.se, www.ctc-heating.com...