Assembly - SeaDoo GTI Shop Manual

1. Supercharger shaft
2. Ball bearing
3. Retaining key
Screw out retaining disc with seal from hous-
ing half (engine side) by using the 4-pin socket
(P/N 529 035 948).
NOTE: It may be necessary to heat the housing
with a heat gun to release the retaining disc.
1. 4-pin socket
Remove ball bearing from supercharger housing
half (engine side) by using a press and a suitable
bearing pusher.
smr2004-Complete Line Up
1. Supercharger housing half (engine side)
2. Bearing pusher

ASSEMBLY

All 4-TEC Engines
Assembly is essentially the reverse of removal
procedures. However pay particular attention to
the following.
Air Intake Manifold
CAUTION: Do not modify air intake system,
otherwise calibration will be affected.
Intercooler
4-TEC Supercharged Intercooled Engines
Ensure O-rings are properly installed on intercool-
er and apply 4-stroke oil on them to ease installa-
tion.
While properly aligning the inner end of intercooler
in intake manifold, gently push intercooler until it
bottoms.
Rotate intercooler to position nipples as shown.
www.SeaDooManuals.net
Section 05 ENGINE (4-TEC)
Subsection 02 (INTAKE SYSTEM)
201