SAFETY NOTICE SAFETY NOTICE This manual was primarily published to be used by sport boat mechanic technicians trained by the man- ufacturer who are already familiar with all service and maintenance procedures relating to Bombardier made Sea-Doo sport boats. Mechanic technicians should attend continuing training courses given by Bombardier Training Dept.
INTRODUCTION INTRODUCTION HULL IDENTIFICATION NUMBER This Shop Manual covers the following BOMBARDIER made SEA-DOO ® sport boat: (H.I.N.) – 2001/2002 Utopia 185 The Hull Identification Number (H.I.N.) is located – 2002 Utopia 205 at right hand rear side of hull. MAXIMUM BOAT CAPACITY Depending on model, the sport boat maximum ca- pacity label can be found on RH or LH side of op-...
INTRODUCTION ENGINE IDENTIFICATION NUMBER (E.I.N.) Refer to Mercury Marine (M2) Jet Drive Operator’s Guide. ARRANGEMENT OF THIS MANUAL The manual is divided into 9 major sections: 01 SERVICE TOOLS AND PRODUCTS 02 MAINTENANCE 03 ENGINE 04 FUEL SYSTEM 05 ELECTRICAL SYSTEM 06 STEERING SYSTEM 07 HULL/DECK 08 TECHNICAL DATA...
INTRODUCTION TYPICAL PAGE Page heading indicates section and subsection detailed. Subsection title indicates beginning of the Section 03 ENGINE subsection. Subsection 04 (MAGNETO SYSTEM) Exploded view assists MAGNETO SYSTEM you in identifying parts and related 717 Engine positions. Italic sub-title above exploded view indicate 5 Nm...
INTRODUCTION TYPICAL PAGE Sub-title indicates a particular procedure for the named part. Section 06 FUEL SYSTEM Subsection 03 (CARBURETORS) Sub-sub-title Title indicates main indicates a procedure to be CARBURETOR REMOVAL DISASSEMBLY AND INSPECTION particular testing, carried-out. adjustment or To remove carburetors from engine, proceed as fol- Inspect parts for corrosion dammage (shaft, butterfly, lows: spring screw, check valve housing, etc.).
INTRODUCTION LIST OF ABBREVIATIONS USED GENERAL INFORMATION IN THIS MANUAL In marine industry, PORT, STARBOARD, BOW and STERN are used to refer to LEFT, RIGHT, FRONT Alternative Current and REAR respectively. They always refer to the operator’s position sitting in boat. Ass’y Assembly Capacitor Discharge Ignition...
INTRODUCTION ILLUSTRATIONS AND PROCEDURES The illustrations in this document show the typical construction of the different assemblies and, in all cases, may not reproduce the full detail or exact shape of the parts shown. However, they represent parts which have the same or a similar function. CAUTION: These boats are designed with parts dimensioned in both the metric and the imperial systems.