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2006 GTI
SeaDoo 2006 GTI Manuals
Manuals and User Guides for SeaDoo 2006 GTI. We have
4
SeaDoo 2006 GTI manuals available for free PDF download: Shop Manual, Manual, Care And Repair
SeaDoo 2006 GTI Shop Manual (801 pages)
Brand:
SeaDoo
| Category:
Boat
| Size: 61 MB
Table of Contents
Table of Contents
4
Safety Notice
15
Introduction
16
Hull Identification Number (H.I.n.)
16
Engine Identification Number (E.I.n.)
17
Arrangement of this Manual
18
List of Abbreviations Used in this Manual
21
General Information
21
Illustrations and Procedures
22
Engine Emissions Information
22
Self-Locking Fasteners Procedure
23
Loctite Application Procedure
23
Threadlocker
23
Stripped Thread Repair
24
Gasket Compound
25
Mounting on Shaft
25
Case-In Components
26
Tightening Torques
27
Service Tools and Products
28
Mandatory Service Tools
28
Engine
28
Cooling/Fuel/Oil Systems
32
Propulsion System
33
Steering System
35
Optional Service Tools
36
Engine
36
Cooling/Fuel/Oil Systems
41
Propulsion System
41
Body
42
Watercraft Handling
42
Service Products
43
Maintenance
47
Periodic Inspection Chart
47
Flushing and Lubrication
53
General
53
Procedure
53
Anticorrosion Treatment
58
Water-Flooded Engine
59
General
59
Procedure
59
Storage
65
Engine Draining
65
Propulsion System
66
Fuel System
67
Engine Oil Change and Filter
67
Cooling System Flushing and Engine Internal Lubrication
67
Engine Lubrication
67
Battery
68
Watercraft Cleaning
68
Additional Recommended Protection
68
Anticorrosion Treatment
74
Checklist
74
Troubleshooting
75
Troubleshooting Chart
75
Engine will Not Start
75
Engine Hard to Start
78
Engine Starts but Runs Only at Idle Speed
78
Engine Misfires, Runs Irregularly
79
Engine Continually Backfires
81
Engine Detonation or Pinging
81
Engine Lacks Acceleration or Power
82
Engine Stops Running
83
Engine Cannot Reach Maximum Rpm
83
Engine Runs too Fast (Vehicle Cannot Reach Its Top Speed)
84
Engine Overheats
84
System Faults (Gtx 4-Tec Models)
85
Engine Smoke in the Exhaust (4-Tec Series)
85
Low or no Engine Oil Pressure (4-Tec Series)
86
Engine Oil Contamination (Milky) (4-Tec Series)
86
Unusual Engine Noise And/Or Vibration (4-Tec Series)
87
Abnormal Noise from Propulsion System
87
Engine (2-Stroke)
88
Leak Test
88
General
88
Preparation
88
Testing Procedure
88
Engine Leakage Diagnostic Flow Chart
94
Removal and Installation
96
General
96
Engine Removal
96
Cleaning
101
Installation
101
Magneto System
107
Disassembly
110
Cleaning
117
Assembly
117
Top End
122
General
125
Disassembly
127
Cleaning
134
Inspection
135
Used Piston Measurement
136
Assembly
139
Adjustment
148
Bottom End
151
Disassembly
154
Cleaning
161
Inspection
162
Assembly
166
Rotary Valve
175
General
176
Inspection on Watercraft
176
Disassembly
177
Cleaning
179
Inspection
179
Assembly
180
Rotary Valve Timing
184
Exhaust System
186
Removal
189
Tuned Pipe Repair
195
Installation
195
Engine (4-Tec)
202
Leak Test
202
Leak Test Procedure
202
Preparation
202
Procedure
203
Installation
204
Leak Test Procedure for Intercooler
205
Intake System
206
Inspection
210
Removal
212
Disassembly
219
Assembly
222
Installation
226
Exhaust System
229
Exhaust Pipe
230
Exhaust Manifold
233
Muffler
234
Resonator
234
Exhaust Outlet
235
Removal and Installation
236
General
236
Engine Removal
236
Cleaning
240
Installation
240
Pto Housing/Magneto
243
General
244
Pto Housing
244
Pto Seal
247
Coupling
247
Stator
248
Rotor and Encoder Wheel
249
Ring Gear
249
Starter Drive Ass'y
250
Oil Spray Nozzle
251
Lubrication System
253
General
255
Oil Level Verification
255
Engine Oil Pressure Test
256
Oil Filter
258
Oil Strainers
259
Engine Oil Pressure Regulator
262
Oil Pressure Pump
263
Oil Suction Pump
266
Oil Cooler
269
Oil Separator
270
Cylinder Head and Valves
272
General
273
Spark Plug
273
Valve Cover
273
Rocker Arm
274
Camshaft Timing Gear
277
Timing Chain
279
Cylinder Head
279
Camshaft
280
Valve Spring
282
Valve
283
Engine Block
289
General
291
Crankshaft Locking
291
Crankshaft
291
Timing Chain
295
Chain Tensioner
296
Balancer Shaft
296
Engine Block
299
Piston/Connecting Rod
304
Piston Rings
310
Engine Management (Rfi)
312
Overview
312
Air Induction
313
Fuel Delivery
313
Fuel Pump
313
Fuel Pressure Regulator
313
Fuel Filters
313
Fuel Pump Module
314
Fuel Injectors
314
Electronic Management
314
Electronic Control Unit (Ecu)
314
Mpem (Multi-Purpose Electronic Module)
315
Diagnostic Procedures
317
Introduction
317
Self-Diagnostic Mode
317
Advanced Diagnostic
317
Fault Code Tables
319
Output Signal Faults
320
Component Inspection
321
General
321
Air Induction System
323
Throttle Body
323
Fuel Delivery
323
Fuel Filter
323
Fuel Pump
323
Regulator
323
Fuel Injector
324
Leak Test (Supply and Ventilation Circuits)
325
High Pressure Test (Fuel Pump Circuit)
325
Electronic Management
326
Throttle Position Sensor (Tps)
326
Crankshaft Position Sensor (Cps)
327
Air Temperature Sensor (Ats)
328
Water Temperature Sensor (Wts)
328
Air Pressure Sensor (Aps)
329
Rave Solenoid
330
Rfi Sensors Resistance Values
331
Troubleshooting Summary
332
Engine Does Not Start
332
Flooded Engine Feature
332
Spark Plug Inspection
332
Ecu Fault Codes
332
Engine Starts but Runs Poorly
332
Engine Runs Only on One Cylinder
332
Engine Cannot Reach Maximum Revolutions
333
Adjustment
334
Throttle Cable Adjustment
334
Throttle Position Sensor (Tps)
334
Closed Tps
334
Idle Speed
334
Removal and Installation
335
Mpem/Ecu
335
Throttle Position Sensor (Tps)
335
Air Temperature Sensor (Ats)
335
Air Pressure Sensor (Aps)
335
Water Temperature Sensor (Wts)
335
Crankshaft Position Sensor (Cps)
335
Fuel Pump Assembly
335
Regulator
336
Fuel Filter
336
Fuel Injectors
336
Engine Management (DI)
338
Overview
338
Operating Principle
338
Air Induction
338
Air Compressor System
338
Fuel Delivery System
338
Basic Operation
338
Air/Fuel Rail Assembly
339
Fuel Pump Module
339
Electronic Management
340
Mpem (Multi-Purpose Electronic Module)
340
Mpem - Engine Management Functions
343
Ignition System
345
Component Inspection and Adjustment
346
General
346
Fuel System
346
Electrical System
347
Amp Connector Pin-Out
348
Quick Fuel Pressure Test
348
Air Induction System
350
Throttle Body
350
Air Compressor
353
Pressure Test
353
Repair
354
Fuel Delivery
357
Fuel Pressure Regulator
357
Fuel Injector
359
Air/Fuel Rail
360
Direct Injector
361
Fuel Pump
363
Fuel Filters
365
Electronic Management
368
Mpem Replacement
368
Throttle Position Sensor (Tps)
369
Crankshaft Position Sensor (Cps)
371
Manifold Air Temperature Sensor (Mats)
373
Water Temperature Sensor (Wts)
373
Manifold Air Pressure Sensor (Maps)
374
Exhaust Gas Temperature Sensor (Egts)
375
Knock Sensor (Ks)
375
Rave Solenoid
376
Ignition Coil
377
Ignition Timing
379
Spark Plugs
383
Cranking System
384
DI System Test Summary
384
Diagnostic Procedures
387
General
387
Fault Detection and Compensatory Actions
389
Component Failure Warning System
389
Vck (Vehicle Communication Kit)
391
DI System Fault Codes
392
Engine Management (4-Tec)
400
Overview
400
Complete Electrical System Overview
400
Magneto System and Power Supply
402
Operating Principle of Engine Management
402
Air Induction
402
Fuel Delivery System
403
Basic Operation
403
Fuel Pump Module
405
Electronic Management
405
Ems (Engine Management System)
405
Ems - General Functions
406
Ems - Engine Management Functions
408
Mpem - Multi-Purpose Electronic Module
411
Component Inspection and Adjustment
412
General
412
Fuel System
412
Electrical System
413
Engine Connector Pin-Out
414
Connectors on Engine
415
Air Induction System
416
Throttle Body
416
Fuel Delivery
420
Fuel Pump
421
Fuel Filter
423
Fuel Rail
423
Fuel Injector
424
Electronic Management
426
Ecm and Mpem Replacement
426
Engine Wiring Harness
428
Throttle Position Sensor (Tps)
430
Idle Bypass Valve
432
Crankshaft Position Sensor (Cps)
433
Camshaft Position Sensor (Caps)
434
Manifold Air Temperature Sensor (Mats)
435
Coolant Temperature Sensor (Cts)
436
Manifold Air Pressure Sensor (Maps)
437
Exhaust Gas Temperature Sensor (Egts)
438
Knock Sensor (Ks)
438
Oil Pressure Sensor (Ops)
440
Oil Separator Pressure Sensor (Osps)
440
Tops Valve (Blow-By)
442
Ignition Coils
445
Ignition Timing
446
Engine Start/Stop Switch Verification
446
Safety Lanyard Switch Verification
446
Spark Plugs
447
Cranking System
447
Diagnostic Procedures
448
General
448
Self-Diagnostic Mode
450
Vck (Vehicle Communication Kit)
452
4-Tec System Fault Codes
453
4-Tec System Fault Codes Chart
456
Burnt Fuse and Related Fault Code
474
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SeaDoo 2006 GTI Shop Manual (408 pages)
2006 4-TEC Series
Brand:
SeaDoo
| Category:
Boat
| Size: 53 MB
Table of Contents
Table of Contents
3
Safety Notice
10
General Information
11
Hull Identification Number (HIN)
11
Engine Identification Number (EIN)
12
Arrangement of this Manual, Illustrations and Procedures
12
Engine Emissions Information
16
Working on Watercraft
16
Self-Locking Fasteners Procedure
16
Loctite Application Procedure
17
Threadlocker
17
Stripped Thread Repair
18
Standard Thread Repair
18
Repair of Small Holes/Fine Threads
18
Permanent Stud Installation (Light Duty)
18
Gasket Compound
19
Mounting on Shaft
19
Case-In Components
19
Metallic Gaskets
19
Tightening Torques
21
Maintenance Chart
22
Preseason Preparation
24
Storage Procedures
26
Engine Fogging
27
Special Procedures
30
Towing the Watercraft in Water
30
Submerged Watercraft
30
Water-Flooded Engine
31
Oil Change Procedure (Water-Contaminated Oil)
31
Boil out Procedure
32
Troubleshooting Chart
34
Engine will Not Start (Engine Does Not Turn Over)
34
Engine will Not Start (Engine Turns Slowly)
35
Engine will Not Start (Engine Turns Over)
35
Engine will Not Start (no Spark at Spark Plugs)
36
Engine Hard to Start
36
Engine Starts but Runs Only at Idle Speed
37
Engine Misfires, Runs Irregularly
37
Engine Continually Backfires
38
Engine Detonation or Pinging
38
Engine Lacks Acceleration or Power
38
Engine Stops Running
39
Engine Cannot Reach Maximum RPM
39
Engine Runs too Fast (Vehicle Cannot Reach Its Top Speed)
40
Engine Overheats (Coolant Level too Low)
40
Engine Overheats (Monitoring Beeper Sounds Continuously)
41
Engine Smoke in the Exhaust
41
Low or no Engine Oil Pressure
41
Engine Oil Contamination (Milky)
42
Unusual Engine Noise And/Or Vibration
42
Starter Does Not Turn
43
Starter Engages but Does Not Crank the Engine
43
Starter Turns but Starter Drive Does Not Mesh with Ring Gear
43
Starter Keeps Running
44
Electrical System Troubles
44
Depth Gauge Operational Problem
44
Inappropriate Speedometer Reading
44
Steering System Troubles
45
Abnormal Nose from Propulsion System
45
OPAS System Faults
45
Engine Removal
46
Engine Installation
50
Engine Alignment
50
Engine Leak Test
53
Air Intake System
56
Air Intake System Inspection
58
Air Intake System Removal
58
Air Intake System Installation
59
Intake Manifold and Intercooler
60
Intake Manifold Removal
64
Intake Manifold Installation
68
Intercooler Leak Test
69
Intercooler Removal
70
Intercooler Installation
71
Supercharger
72
Supercharger Inspection (Supercharger Installed)
74
Supercharger Inlet Cleanliness
74
Supercharger Clutch Slipping Moment
74
Supercharger Removal
76
Supercharger Disassembly
77
Supercharger Parts Inspection
79
Supercharger Clutch Components and Gear
79
Spring Washer Check
80
Supercharger Assembly
80
Superharger Installation
84
Exhaust System
86
Exhaust System Cooling
88
Exhaust System Overview
90
Exhaust System Specifications
91
Using Flushing Connector on Jet Pump Support
91
Using Flushing Connector in Engine Compartment
92
Exhaust Pipe Removal
93
Exhaust Pipe Inspection
94
Exhaust Pipe Installation
94
Exhaust Manifold Removal
96
Exhaust Manifold Inspection
96
Exhaust Manifold Installation
96
Resonator Removal
97
Muffler Removal, Inspection and Installation
97
Resonator Inspection and Installation
98
Exhaust Outlet Removal, Inspection, Installation
98
PTO Housing and Magento
99
PTO Housing Removal
101
Removing Oil in the PTO Housing through the Timing Chain Area
101
PTO Housing Inspection and Installation
103
PTO Seal Inspection, Removal and Installation
104
Coupling Removal
104
Coupling Inspection and Installation
105
Stator Removal
105
Rotor and Trigger Wheel Removal and Inspection
106
Stator Installation
106
Rotor and Trigger Wheel Installation
107
Ring Gear Removal, Inspection and Installation
107
Starter Drive Removal, Inspection and Installation
108
Oil Spray Nozzle Removal and Installation
109
Lubrication System
110
Lubrication System Maintenance
113
Oil Level Verification
113
Oil Change
113
Oil Draining
113
Oil Filter Removal
114
Oil Filling
114
Engine Oil Pressure Check
115
Oil Filter Inspection and Installation
115
Test at the Oil Pressure Switch Location
115
PTO Oil Strainer Removal
116
Test at the Cylinder Head Location
116
Suction Pump Oil Strainer Removal
117
PTO Oil Strainer Cleaning, Inspection and Installation
117
Suction Pump Oil Strainer Cleaning and Inspection
118
Suction Pump Oil Strainer Installation
118
Engine Oil Pressure Regulator Removal and Installation
119
Oil Pressure Pump Removal
119
Oil Pressure Pump Inspection
120
Oil Pressure Pump Installation
121
Oil Suction Pump Removal
123
Oil Suction Pump Inspection
124
Oil Suction Pump Installation
124
Oil Separator Cover Removal
125
Oil Separator Cover Inspection
126
Oil Separator Cover Installation
126
Tops Valve Removal, Inspection and Installation
127
Oil Cooler Removal, Inspection and Installation
128
Cooling System
129
Cooling System Circuit
132
Cooling System Specifications
132
Pressure Cap Check
132
Cooling System Leak Test
132
Coolant Replacement
133
Recommended Coolant
133
Draining the System
133
Cleaning the Cooling System
134
Refilling the Cooling System
134
Clamps Replacement
135
Water Pump Housing Removal and Installation
136
Water Pump Impeller Removal and Installation
137
Thermostat Removal
137
Thermostat Leak Test
137
Thermostat Dynamic Test
137
Rotary Seal Inspection
138
Thermostat Installation
138
Rotary Seal Removal
138
Rotary Seal Installation
139
Cylinder Head
141
Exhaut Manifold Removal and Installation
143
Valve Cover Removal and Installation
143
Rocker Arm Removal
144
Spark Plug Tube Inspection
145
Rocker Arm Inspection
145
Rocker Arm Shaft Inspection
146
Rocker Arm Installation
146
Camshaft Timing Gear Removal, Inspection and Installation
147
Cylinder Head Removal
148
Cylinder Head Inspection
149
Cylinder Head Installation
149
Camshaft Removal
150
Camshaft Inspection
150
Valve Spring Removal
151
Camshaft Installation
151
Valve Spring Inspection
152
Valve Spring Installation
152
Valve Removal
153
Valve Inspection
153
Valve Stem Seal Check
153
Valve Stem and Valve Guide Clearance Check
153
Valve Guide Replacement
154
Valve Face and Seat
156
Valve Seat Grinding
156
Valve Installation
157
Cylinder Block
158
Timing Chain Inspection
161
Timing Chain Removal
161
Timing Chain Installation
161
Chaing Tensioner Removal and Installation
161
Piston/Connecting Rod Removal
162
Connecting Rod Big End Axial Play Check
162
Connecting Rod/Piston Pin Clearance Check
162
Connecting Rod Big End Radial Play Check
163
Piston Check
163
Piston Pin Inspection
165
Piston Pin/Connecting Rod Bearing Clearance Check
165
Piston/Connecting Rod Installation
165
Piston Rings Removal
166
Piston Rings Inspection
167
Ring/Piston Groove Clearance Check
167
Piston Rings Installation
167
Crankshaft Locking
168
Crankshaft Removal
168
Crankshaft Inspection
170
Crankshaft Radial Play Check
170
Crankshaft Pin Check
170
Crankshaft Axial Clearance Check
170
Crankshaft Installation
171
Balancer Shaft Removal
172
Balancer Shaft Inspection
173
Balancer Shaft Bearing Seat Play Check
173
Balancer Shaft Installation
173
Cylinder Block Disassembly
175
Cilinder Block Bearings
175
Starter Drive Bearing
175
Cylinder Block Inspection
176
Cylinder Taper Check
176
Cylinder out or Round Check
176
Bearings Check
176
Cylinder Block Assembly
177
Oil Spray Nozzles Check
177
Engine Management System
180
Air Induction
181
Throttle Body
181
Intake Manifold
181
Fuel System
182
Flame Arrester
182
Intercooler
182
Fuel Rail
182
Electrical System
183
Fuel Injector
183
Fuel Pump Module
183
Multi-Purpose Electronic Module (MPEM)
183
ECM (Engine Control Module)
184
Fuel Pump Current Supply
184
Addition of Electrical Accessories
184
Low-Fuel Level Warning Device
184
ECM and MPEM Interaction with the Electrical System
185
Electronic Fuel Injection
186
Ignition Timing/Coils
186
Engine Modes of Operation
186
Engine Starting
186
Limp Home Modes
187
Low-Oil Pressure Warning Device
187
High Coolant Temperature and EGTC Warning Device
187
Engine Management System Diagram
188
EMS Diagnostic and Communication Tools
189
Monitoring System
190
Fault Codes
191
TPS (Throttle Position Sensor) Faultes
191
TPS "Out of Range" Fault
191
Supplemental Information for some Specific Faults
192
Communication Tools
193
MPI (Multi-Purpose Interface)
193
MPI Supply
193
MPI-2 (Multi-Purpose Interface)
195
BUDS Software
196
MPI-2 Supply
196
Changes in ECM
197
Adjustment and Repair Procedures
198
Fuel System Adjustment and Repair
198
Electrical System Adjustment and Repair
199
Sensor Resistance Measurement
200
ECM Connectors
201
Engine Wiring Harness
202
Idle Speed Adjustment
204
Throttle Cable Adjustment
204
Closed Throttle and Idle Actuator Reset
205
Ignition Timing
205
Engine Control Module (ECM) Repair
205
ECM Replacement
205
Multi-Purpose Electronic Module (MPEM) Replacement
206
Fuel Injector Repair Adjustment and Repair
207
Fuel Injector Leakage Test
207
Fuel Injector Electrical Test
207
Fuel Injector Replacement
208
Throttle Body Mechanical Inspection
209
Throttle Position Sensor (TPS) Repair
210
Throttle Body Replacement
210
Throttle Position Sensor (TPS) Wear Test
211
Throttle Position Sensor (TPS) Voltage Test
211
Throttle Position Sensor (TPS) Resistance Test
211
Throttle Position Sensor (TPS) Replacement
211
Idle Bypass Valve Resistance Test
212
Crankshaft Position Sensor (CPS) Resistance Test
212
Camshaft Position Sensor (CAPS) Voltage Test
213
Idle Bypass Valve Replacement
213
Manifold Air Temperature Sensor (MATS) Resistance Test
214
Coolant Temperature Sensor (CTS) Resistance Test
215
Coolant Temperature Sensor (CTS) Replacement
215
Manifold Air Pressure Sensor (MAPS)
215
Exhaust Gas Temperature Sensor (EGTC) Resistance Test
216
Manifold Air Pressure Sensor (MAPS) Voltage Test
216
Manifold Air Pressure Sensor (MAPS) Resistance Test
216
Manifold Air Pressure Sensor (MAPS) Replacement
216
Knock Sensor (KS) Dynamic Test
217
Oil Pressure Sensor (OPS)
217
Knock Sensor Static Resistance Test
217
Knock Sensor Replacement
217
Tops Switch
218
Oil Pressure Sensor (OPS) Oil Pressure Test
218
Oil Pressure Sensor (OPS) Resistance Test
218
Oil Pressure Sensor (OPS) Dynamic Test
218
Fuel Tank and Fuel Pump
220
Fuel System Leak Test
222
Check Valve and Pressure Relief Valve
223
Fuel Pump Pressure Test
224
Fuel Hoses and Oetiker Clamps Inspection and Replacement
225
Fuel Filter Removal
226
Fuel Tank Inspection
226
Fuel Tank Removal
227
Fuel Tank Installation
227
Fuel Pump Test
228
Fuel Pump Removal
228
Fuel Pump Installation
229
Fuel Pump Diagnostic Flow Chart
230
Ignition System
231
Ignition System Wiring Diagram
232
Ignition Coil Quick Test with BUDS
233
Ignition Coil Voltage Test
233
Ignition Coil Resistance Test
234
Spark Plugs Disassembly
235
Spark Plug Installation
235
Charging System
236
Charging System Testing
238
Magneto
238
SeaDoo 2006 GTI Manual (391 pages)
Brand:
SeaDoo
| Category:
Boat
| Size: 41 MB
Table of Contents
Table of Contents
4
Safety Notice
11
Introduction
12
General Information
12
Arrangement of this Manual, Illustrations and Procedures
13
List of Abbreviations Used in this Manual
16
Engine Emissions Information
16
Self-Locking Fasteners Procedure
17
Loctite ® Application Procedure
17
Tightening Torques
20
Maintenance
22
Maintenance Chart
22
Preseason Preparation
26
Storage Procedures
28
Fuel System
28
Oil Injection System
28
Propulsion System
29
Engine and Exhaust System
29
Electrical System
38
Hull/Body
38
Checklist
39
Special Procedures
40
Towing the Watercraft in Water
40
Submerged Watercraft
41
Water-Flooded Engine
41
Capsized Engine
43
Fuel-Flooded Engine
43
Troubleshooting
45
Troubleshooting Chart
45
Engine will Not Start
45
Engine Hard to Start
48
Engine Starts but Runs Only at Idle Speed
48
Engine Starts but Runs Only on One Cylinder (Rfi Models)
48
Engine Runs on both Cylinders at Idle after Engine Is Warm-Up (Rfi Models)
49
Engine Misfires, Runs Irregularly
49
Engine Continually Backfires
51
Engine Detonation or Pinging
51
Engine Lacks Acceleration or Power
52
Engine Stops Running
53
Engine Cannot Reach Maximum Rpm
53
Engine Overheats
54
Vehicle Cannot Reach Its Top Speed
54
O.t.a.s. System Faults
54
Abnormal Noise from Propulsion System
55
Steering Pole Is Heavier than Usual (3D Series)
55
Steering Pole Is Stiffer than Usual (3D Series)
55
Engine System
56
Air Intake System
56
General
59
Removal
59
Assembly
59
Exhaust System
61
Gti Series
62
General
64
Removal
64
Repair
66
Installation
66
3D Series
69
General
70
Removal
70
Repair
73
Installation
73
Removal and Installation
76
General
76
Procedures
76
Engine Removal
76
Cleaning
81
Installation
81
Alignment Shaft
83
Plate
84
PTO Flywheel Adapter
85
Lubrication System
88
Oil Injection System
88
Part Number
88
Service Products
88
Small Hose Pincher
88
General
91
Oil System Pressurization
91
Oil Injection Pump
93
Loctite 243 (Blue)
93
Assembly
96
Cleaning
96
Disassembly
96
Oil Pump Identification
96
Removal
96
Adjustment
97
Checking Operation
99
Fuel System
101
Carburetor
101
General
103
Removal
103
Cleaning
103
Inspection
104
Assembly
106
Installation
108
Adjustments
109
Fuel Tank and Fuel Pump
111
General
115
Testing Procedures
116
Removal
118
Inspection
121
Installation
123
Engine Management (Rfi)
124
Overview
124
Engine Management System (Ems)
124
General
125
Operating Principle
125
Air Induction
125
Fuel System
125
Electrical System
127
Engine Management
130
Electronic Fuel Injection
130
Ignition Timing
130
Rave Valve Activation
130
Other Engine Management Functions
131
Engine Management System Flow Chart
131
Diagnostic Procedures
132
General
132
Engine Management System Fault Codes
132
Vck (Vehicle Communication Kit)
137
Component Adjustment, Inspection and Replacement
139
General
139
Adjustment
143
Idle Speed
143
Throttle Cable
143
Throttle Position Sensor (Tps)
145
Testing Procedures
145
Fuel Pump
145
Fuel Injector
146
Throttle Position Sensor (Tps)
149
Throttle Body
150
Crankshaft Position Sensor (Cps)
150
Air Temperature Sensor (Ats)
151
Water Temperature Sensor (Wts)
151
Air Pressure Sensor (Aps)
152
Rave Solenoid
153
Parts Replacement
154
Ecm and VCM
154
Throttle Position Sensor (Tps)
155
Air Temperature Sensor (Ats)
156
Air Pressure Sensor (Aps)
156
Water Temperature Sensor (Wts)
156
Crankshaft Position Sensor (Cps)
156
Fuel Injectors
156
Electrical System
158
Ignition System
158
717 Engine
158
General
158
Adjustment
159
Ignition Timing
159
Testing Procedures
163
Spark Plugs
163
Generating Coil
163
Multi-Purpose Electronic Module (Mpem)
164
Ignition Coil
164
787 Rfi Engine
166
General
167
Adjustment
168
Ignition Timing
168
Testing Procedures
172
Ignition Coil
172
Vehicle Control Module (VCM)
173
Engine Control Module (Ecm)
174
Spark Plugs
174
Charging System
178
717 Engine
178
General
178
Testing Procedures
180
Battery
180
Rectifier/Regulator
180
Battery Charging Coil
180
787 Rfi Engine
182
General
183
Testing Procedures
184
Battery
184
Rectifier/Regulator
184
Stator
185
Battery
188
Starting System
193
Electric Starter Exploded View
194
Starting System Electrical Diagram
196
Starting System Troubleshooting Chart
197
General
198
Testing Procedures
198
Removal
202
Disassembly
202
Cleaning
202
Inspection
202
Assembly
203
Installation
205
Starter Specification
206
Instruments and Accessories
207
General
207
Fuses
207
Multi-Purpose Electronic Module (Mpem)
208
Information Center
210
Testing Procedures
212
Power Supply Cut-Off Relay
212
Information Center
213
Indicator Light Cluster
218
Fuel Gauge/Low Oil Warning Light
219
Fuel Level Sender
219
Oil Sensor
221
Speedometer
222
Speed Sensor
222
Electric Bilge Pump
222
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SeaDoo 2006 GTI Care And Repair (20 pages)
Polytec Surface
Brand:
SeaDoo
| Category:
Boat
| Size: 5 MB
Table of Contents
Table of Contents
3
Overview
5
Aesthetic Damage - Scratches
5
Structural Damage
5
Location of Damage
6
Hull and Deck Identification
7
Identification Chart
8
Care and Products
9
Special Care of Polytec Surfaces
10
Fuel Spillage
10
Washing
10
Aggressive Liquids and Solvents
10
Heat Gun
10
Flame Treatment
10
Storage Shrink Wrap
10
Products Safe for Use on Polytec Surfaces
11
Products to be Used with Caution on Polytec Surfaces
12
Products Prohibited from Use on Polytec Surfaces
13
Repair Procedures
15
Quick Reference Guide
16
Plastic Welding
16
Polytec Resurfacing Technique
18
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