Engine Cooling System; Radiator Coolant Level - Polaris 2004 Sportsman 6x6 Owner's Manual For Maintenance And Safety

MAINTENANCE AND LUBRICATION

Engine Cooling System

Radiator Coolant Level

Escaping steam can cause severe burns. Never remove the
pressure cap while the engine is warm or hot. Always allow the
engine to cool before removing the pressure cap.
NOTE: If the cooling system has been drained for maintenance or
repair, replace the coolant. If the recovery bottle has run dry, the level
in the radiator should be inspected. Add coolant as needed (see page
118).
1. Access the radiator pressure cap
by removing the four screws
securing front rack (1). Remove
the front cover (2) by placing
your fingers under the front of
the cover and pulling upward.
2. Remove the pressure cap.
3. Using a funnel, slowly add
coolant as necessary through the
radiator filler neck.
4. Replace the pressure cap and
secure the front cover and rack.
NOTE: Use of a non-standard pressure cap will not allow the
recovery system to function properly. Contact your dealer for the
correct replacement part.
NOTE: To ensure that the coolant
maintains its ability to protect the engine, we recommend that the
system be completely drained every two years and a fresh mixture of
antifreeze and water added. Polaris recommends the use of Polaris
Premium 60/40 anti-freeze/coolant or a 50/50 mixture of high quality
aluminum compatible anti-freeze/coolant and distilled water (see page
118). Polaris Premium 60/40 is already premixed and ready to use. Do
not dilute with water. NOTE: Always follow the manufacturer's
mixing recommendations for the freeze protection required in your
area.
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