Subscribe to Our Youtube Channel
Related Manuals for Ducar DF1800H
Summary of Contents for Ducar DF1800H
- Page 1 Owner｀s Manual GENERATOR DF1800H DFD1800H DFY1800H DF2500H DFD2500H DFY2500H - 1 -...
- Page 2 DF3000H DFD3000H DFY3000H IMPORTANT NOTICES Please pay special attention to statements by the following words: WARNING A warning is used to alert the user to fact that hazardous operating and maintenance procedures may result in injury to or death of personnel if not strictly observed. CAUTION A caution is used to alert the user to fact that hazardous operating and maintenance procedures may result in damage to or destruction of equipment if not strictly observed.
-
Page 3: Table Of Contents
This manual should be considered as a permanent part of the unit and should remain with the unit when resold. The installation and major repair work shall be carried out only by specially trained personnel. Contents SAFETY Safety Label Locations Safety Information CONTROLS Engine Switch... - Page 4 AC Applications AC Operations PRE-OPERATION CHECK Engine Oil Fuel STARTING THE GENERATOR/STOPPING THE GENERATOR SERVICE MAINTENANCE Maintenance Safety Emission Control System Information Maintenance Schedule Engine Oil Change Air Cleaner Service Spark Plug Service TRANSPORTING/STORAGE ASSEMBLY OF PARTS TROUBLESHOOTING SPECIFICATIONS WIRING DIAGRAM - 4 -...
-
Page 5: Safety Label Locations
OPTIONAL EQUIPMENT SAFETY SAFETY LABELL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Generator dealer for a replacement. - 5 -... -
Page 6: Safety Information
AFETY SAFETY INFORMATION Generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures. Operator Responsibility ·Know how to stop the generator quickly in case of emergency. -
Page 7: Electric Shock Hazards
of consciousness and may lead to death. ·lf you run the generator in an areas that is confined, or even partially enclosed, the air you breathe could contain a dangerous amount of exhaust gas. To keep exhaust gas from accumulating, provide adequate ventilation. SAFETY Electric Shock Hazards ·The Generator produces enough electric power to cause a serious shock or electrocution if misused. -
Page 8: Fire And Burn Hazards
·Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electrician. SAFETY Fire and Burn Hazards ·The exhaust system gets hot enough to ignite some materials. －Keep the generator at least 3 feet (1 meter) away form buildings and other equipment during operation －Do not enclose the generator in any structure. -
Page 9: Controls
·Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator. CONTROLS Engine Switch To start and stop the engine Switch position: OFF: To Stop the engine. electric start recoil start To run the engine. -
Page 10: Fuel Valve Lever
felt, then pull briskly. NOTICE Do no allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. CONTROLS Fuel Valve Lever The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. -
Page 11: Ground Terminal
Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke lever manually. Pull the rod out toward CLOSED to enrich the mixture for cold starting. CONTROLS Ground Terminal The generator ground terminal is connected to the frame of the generator... -
Page 12: Ac Circuit Breaker
crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position). The Oil Alert system should not take place of checking the oil level before each use. - Page 13 ONLY” or “120V/240V”. If a 240V appliance is connected to the 4-prong receptacle, the switch must be in the “120/240V” position. If only a 120V appliance is being connected to any of the120V 3-prong receptacles, select the “120V ONLY” position. CONTROL Switch Position 120/240V:...
-
Page 14: Connection To Building Electrical System
GENERATOR Connections to Building Electrical System Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. A transfer switch, which isolates generator power from utility power, is available through authorized generator dealer. -
Page 15: Ac Applications
The generator ground terminal is connected to the frame of the generator, the metal non-current carrying parts of the generator, and ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. -
Page 16: Ac Operations
NOTICE Substantial overloading will open the circuit breaker. Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker OFF, but will shorten the service life of the generator. GENERATOR AC OPERATION 1. -
Page 17: Pre-Operation Check
begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the engine switch immediately. Then disconnect the appliance and examine it for signs of malfunction. ·Most motorized appliances require more that rated wattage for startup. Do not exceed the current limit specified for any one receptacle. -
Page 18: Fuel
Use 4-stroke motor oil that meets or exceeds the requirements for service classification SJ. Always check the API SERVICE label on the oil container to be sure it includes the letters SJ. SAE 10W-30 is recommended for general, all-temperature use. Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range. - Page 19 Gasoline is highly flammable and explosive, and you can be burned or seriously injured when refueling. ·Stop engine and keep heat, sparks, and flame away. ·Refuel only outdoors. ·Wipe up spills immediately. Fuel tank capacity: 15L (4 US gal) PRE-OPERATION CHECK NOTICE Fuel can damage paint and plastic.
-
Page 20: Starting The Engine
Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Occasionally you may hear a light “Spark knock” or “pinging”(metallic rapping noise) while operating under heavy loads. This is no cause for concern. If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of gasoline. -
Page 21: Service
5. Pull the starter grip lightly until resistance is felt, then pull briskly. NOTICE Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter or housing. 6. As the engine warms up, slowly push the choke rod to the OPEN position. Stopping the engine In an emergency: To stop the generator in an emergency, turn the engine switch to the OFF position. - Page 22 prevent misusing. with higher start current fist. SERVICE . The following table gives reference information for connecting the electric appliances to the generator. - 22 -...
- Page 23 SERVICE 4. Connecting methods are illustrated as follow. a) Correct b) Correct - 23 -...
-
Page 24: Maintenance
c) Forbidden WARNING When connect the generator home power supply, be sure that a skilled electrician dose this job. Improper connecting between the generator and loads may cause damage to the generator, even a fire. MAINTENANCE The Importance of maintenance Good maintenance is essential for safe, economical, and trouble-tree operation. -
Page 25: Maintenance Safety
Improper maintenance, or failure to correct a problem before operation, can cause malfunction in with you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. -
Page 26: Safety Precautions
WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in the owner’s manual. Safety precautions ·Make sure the engine is off before you begin any maintenance or repairs. This will eliminate several potential hazards: ----Carbon monoxide poisoning from engine exhaust. -
Page 27: Emission Control System Information
·To reduce the possibility of fire of explosion. be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks and flames away from all fuel-related parts. Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, genuine parts or their equivalents for repair or replacement. - Page 28 toxic. Engine utilizes lean carburetor setting and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. Among those acts that constitute tampering are: ·Removal or alteration of any part of the intake , fuel , or exhaust systems.
-
Page 29: Maintenance Schedule
Replacement Parts The emission control systems on your generators were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of generators parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance. -
Page 30: Engine Oil Change
· Spark plug Check-adjust ○ Replace ○ Spark arrester Clean ○ · Idle speed Check-adjust ○(2) · Valve clearance Check-adjust ○(2) · Combustion chamber Clean After every 500Hrs. (2) · Fuel tank and filter Clean ○(2) · Fuel tube Check Every 2 years (Replace if necessary) (2) ·Emission related items. -
Page 31: Air Cleaner Service
Wash your hands with soap and water after handing used oil. Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station or recycling center for reclamation. Do not throw it in the trash, pour it on the ground, or down a drain. -
Page 32: Fuel Sediment Cup Cleaning
MAINTENANCE Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should cleaned. 1. Turn the fuel valve lever to the OFF position. Remove the sediment cup, O-ring, and filter. 2. -
Page 33: Spark Plug Service
MAINTENANCE Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: F7TC To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. - Page 34 Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 5. Measure the plug gap with a feeler gauge. Correct as necessary by carefully bending the side electrode. The gap should be: 0.70-0.80 mm (0.028-0.031 in) MAINTENANCE 6.
-
Page 35: Spark Arrester Maintenance
equivalent. Spark Arrester Maintenance If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. NOTICE The spark arrester must be serviced every 100 hours to maintain its efficiency. MAINTENANCE Clean the spark arrester as follows: 1. -
Page 36: Transporting/Storage
TRANSPORTING/STORAGE When transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. WARNING Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator. - Page 37 Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity and dust. 2. Service according to the table below: TRANSPORTING/STORAGE STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARO STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner*.
- Page 38 Reinstall the spark plug. Change the engine oil. After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. *Use gasoline conditioners that are formulated to extend storage life. Contact your authorized generator dealer for conditioner recommendations. TRANSPORTING/STORAGE Storage 1、...
-
Page 39: Assembly Of Parts
2、 Change the engine oil (see page 25-26). 3、 Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder. Crank the engine several revolutions to distribute the oil, then reinstall the spark plug. 4、 Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed. - Page 40 the rear end of the generator. 4. Connect the starting cable to the positive lead of the battery first , and then to the negative one. Disconnect in the reverse order. (1). Starting motor (2). Starting cable (3). Protective frame (4).
- Page 41 3. Keep the fixing board to the edge of opposite side of poles. 4. Spin the M6 nut on the tie rod and reinforce it. 5. Connect the anode wire on the anode pole and cover the red rubber lagging on the anode pole. Connect the negative wire on the negative pole and cover the black rubber lagging on the negative pole.
- Page 42 WARNING 1. The explosivity gas will be happened when use the battery. So don’t close with fire, spark and reinforce of grounding and down-lead. 2. The battery includes strong acid. Don’t spatter battery on your skin and in your eyes. If it happens, wash your skin or eyes with water right now.
- Page 43 pay attention to the maintenance of the accumulator. Please inspect the electrolyte surface every month. If the electrolyte surface decreases the lowest or protection board, add distilled water or pure water to the highest surface. Acid, alkali, non-pure water (such as tap water, river water, sea water) are forbidden as supply liquid. The accumulator after added liquid should be used in time.
-
Page 44: Troubleshooting
TROUBLESHOOTING When the engine will not start: Is there fuel in the tank? Refill the fuel tank. Is there enough oil in the engine? Is the spark plug in good condition - 44 -... - Page 45 Readjust gap and dry the spark Readjust gap and dry the spark Is the spark plug in good plug. Replace it if necessary. To check: 1) Turn off the engine switch and loosen the drain If the engine still does not screw.
-
Page 46: Specifications
Take the generator to an authorized manual. equipment for any defects. DEFECTS ● Replace the electrical appliance or equipment. ● Take the electrical appliance or equipment to an electrical shop for repair. SPECIFICATIONS DF1800H DF2500H DF3000H Model DFD1800H DFD2500H DFD3000H... -
Page 47: Wiring Diagram
Type 4-stroke/air cooling/single cylinder/OHV horizontal shaft Displacement 196 cm Ignition Model Transistorized Magneto Starting Model Recoil Start (electric start) Max. Output 4.8/3600 Fuel Tank Capacity 15L(Gal) Oil Capacity 1.1L(Gal) Continuous Work Time (full load) Dimensions Generating 600mm×440mm×445mm (l×w×h)(mm) Dry Weight (kg) 32kg (35kg) 35kg (39kg) 38kg (41kg) - Page 48 WIRING DIAGRAM Br eaker R 14AW G Q VR 1. 5m m R 14AW G R 14AW G Q VR 1. 5m m Q VR 1. 5m m R 14AW G G r 14AW G Q VR 1. 5m m W 14AW G Q VR 1.
- Page 49 WIRING DIAGRAM Br eaker R 14AW G Q VR 1. 5m m R 14AW G R 14AW G Q VR 1. 5m m Q VR 1. 5m m R 14AW G G r 14AW G Q VR 1. 5m m W 14AW G Q VR 1.
- Page 50 WIRING DIAGRAM Br eaker R 14AW G R 14AW G R 14AW G Q VR 1. 5m m Q VR 1. 5m m R 14AW G G r 14AW G Q VR 1. 5m m W 14AW G Q VR 1. 5m m Q VR 1.
- Page 51 WIRING DIAGRAM Socket Socket Socket Y/ G Y/ G Y/ G Y/ G M ai n coi l Engi ne br ake sw i t ch Bl Q VR 0. 5m m Q VR 0. 5m m Y/ G Q VR 0. 5m m D C coi l 1 3KΩ...
- Page 52 WIRING DIAGRAM Socket Socket Socket Y/ G Y/ G Y/ G Y/ G M ai n coi l Socket Br / R R EM O T Br / R STAR T Y/ G SYSTEM D C coi l 1 - 52 - C ont r ol panel bl ock Excitation coil Bl / W...
- Page 53 WIRING DIAGRAM Socket Socket Socket Y/ G Y/ G Y/ G Y/ G M ai n coi l Br / R Y/ G D C coi l 1 Br / R - 53 - C ont r ol panel bl ock Excitation coil Br / R Bl / W...
-
Page 54: Optional Equipment
OPTIONAL EQUIPMENT Intelligence Protect Switch 1. When the load reaches the rated power, indicator light turns green. 2. When the load reaches the maximum power, indicator light runs red, the buzzer alarms. 3. When the load exceeds the maximum power for 1 minute, it automatically switches off the output. 4. - Page 55 After installation, be sure the machine is not overloaded. Once the electricity goes out, the generator will cut off outside circuit, starting and generating automatically. As the outsides power-supply becomes normal, the generator will cut off itself and connect the circuit automatically. NOTICE If machine cannot start, please check that whether the indicator glitters when start the machine.
- Page 56 OPTIONAL EQUIPMENT remote start: Aim remote start the gasoline engine (distance between more than 50m). Requirement: 1. Turn off the machine manually after remote starting is acceptable; 2. Turn off the machine by remote key after manually start is acceptable; 3.
- Page 57 4. Following is not acceptable when manually start and remote start: (1) start (2) turn off (3) connect the fuel electromagnetism valve; 5. Once the remote start broken, manually start will be another option; 6. Remote start be useless after start; OPTIONAL EQUIPMENT 7.
- Page 58 WARING Please make sure the 12V (DC) line connect to battery before starting, otherwise the remote start system will be damaged during machine running. - 58 -...
Need help?
Do you have a question about the DF1800H and is the answer not in the manual?
Questions and answers