Clutch Disc/Plate Removal - Honda CRF250R Owner's Manual

Clutch Disc/Plate Removal

1. Drain the transmission oil (page 52).
2. Remove the clutch cover bolt A (1), clutch
cover bolts B (2), and clutch cover (3).
(1)
(3)
(1) clutch cover bolt A (3) clutch cover
(2) clutch cover bolts B
3. Remove the five clutch spring bolts and
springs (4).
Loosen the bolts in a crisscross pattern in two or
three progressive steps.
4. Remove the clutch pressure plate (5).
(4)
(4) clutch spring bolts and springs
(5) clutch pressure plate
5. Remove the clutch lifter assembly (6) first,
(2)
then remove the clutch lifter rod (7).
(7)
(6)
(6) clutch lifter assembly (7) clutch lifter rod
6. Disassemble the clutch lifter (8), needle
bearing (9) and washer (10) by removing the
(5)
clip (11). Turn the needle bearing with your
finger. The needle bearing should turn
smoothly and quietly.
Replace the needle bearing and washer if the
needle bearing does not turn smoothly.
(11)
(10)
(9)
(8)
(8) clutch lifter
(9) needle bearing
7. Remove the eight clutch discs, seven clutch
plates, judder spring and spring seat (12).
(12) clutch discs, clutch plates, judder spring and spring
seat
Clutch System
(10) washer
(11) clip
(12)
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