Page 1: Table Of Contents
Contents MOTORCYCLE SAFETY......1 SERVICING YOUR HONDA ......21 Chassis Important Safety Information ......2 Before You Service Your Honda Suspension ............87 Important Safety Precautions ......2 The Importance of Maintenance .....22 Brakes ............111 Accessories & Modifications ......3 Maintenance Safety .........23...
Page 2 Tire Selection for Track Conditions ..... 153 Authorized Manuals ........174 Personal Fit Adjustments ......154 Contacting Honda .........175 Control Positioning ........154 Your Honda Dealer ........176 Handlebar Position, Width & Shape ..154 The Honda Rider’s Club (USA only) ...177 Contents...
Page 3 2016 Honda CRF250R OWNER’S MANUAL & COMPETITION HANDBOOK...
Page 4 Throughout this manual, the following information is intended to help you avoid damage abbreviations are used to identify the respective When you own a Honda, you’re part of a to your CRF, other property, or the environment. parts or system.
Page 5 A Few Words About Safety A Few Words About Safety Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, this manual contains a section devoted to Motorcycle Safety, as well as a number of Safety Messages throughout the manual.
Page 6: Motorcycle Safety
Motorcycle Safety Motorcycle Safety This section presents some of the most important Important Safety Information ......2 information and recommendations to help you ride Important Safety Precautions......2 your CRF safely. Please take a few moments to Accessories & Modifications ......3 read these pages. This section also includes Safety Labels............4 information about the location of safety labels on your CRF.
Page 7: Important Safety Information
Keep your Honda in Safe Condition. As an experienced rider, you know there is much Maintaining your CRF properly is critical to your you can do to protect yourself when you ride.
Page 8: Accessories & Modifications
Accessories & Modifications Accessories & Modifications Accessories & Modifications Installing non-Honda accessories, removing original equipment, or modifying your CRF in any way that would change its design or operation, could seriously impair your CRF’s handling, stability, and braking, making it unsafe to ride.
Page 9: Safety Labels
Safety Labels Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your dealer for replacement. Motorcycle Safety...
Page 10: Instruments & Controls
Instruments & Controls Instruments & Controls Read this section carefully before you ride. It Operation Component Locations .......6 presents the location of the basic controls on your MIL (Malfunction Indicator Lamp) ....7 CRF. MIL Blink Pattern..........7 Current DTC/Freeze DTC ......7 Circuit Inspection...........8 DTC Index .............9 Mode Indicator..........10...
Page 11: Operation Component Locations
Operation Component Locations clutch lever front brake lever throttle grip engine stop button engine mode select button/ mode indicator fast idle knob kickstarter (engine idle speed) shift lever rear brake pedal Instruments & Controls...
Page 12: Mil (Malfunction Indicator Lamp)
If the MIL comes on at any other time, reduce speed and refer to an official Honda Service Manual available for purchase from your dealer (page 174).
Page 13: Circuit Inspection
MIL (Malfunction Indicator Lamp) Circuit Inspection Always clean around the ECM and keep debris away from the connectors before disconnecting them. A faulty PGM-FI system is often related to poorly connected or corroded connections. Check the following connections. (1) MAP sensor connector (2) ECT sensor connector (3) TP sensor connector (4) IAT sensor connector...
Page 14: Dtc Index
The series of 12, 19, and 69 MIL blinks cannot be checked because the engine cannot be started and you need the proper tools to check these codes. Take unit to a dealer. If the engine does not start, check all connector connections and/or refer to an official Honda Service Manual (page 174) for troubleshooting of the PGM-FI symptom.
Page 15: Mode Indicator
Mode Indicator Mode Indicator The mode indicator (1) is located in the engine mode select button (2). It should light for a few seconds and then go off when the engine is started. (1) mode indicator (2) engine mode select button The mode indicator indicates a selected mode when you operate the engine mode select button (page 134).
Page 16: Before Riding
Before Riding Before Riding Before each ride, you need to make sure you and Are You Ready to Ride? ........12 your CRF are both ready to ride. To help get you Is Your Motorcycle Ready to Ride? ....13 prepared, this section discusses how to evaluate Pre-ride Inspection........13 your riding readiness, and what items you should check on your CRF.
Page 17: Are You Ready To Ride
Are You Ready to Ride? Are You Ready to Ride? Before riding your CRF for the first time, we WARNING strongly recommend that you read this owner’s manual, make sure you understand the safety Not wearing a helmet increases the messages, and know how to operate the controls.
Page 18: Is Your Motorcycle Ready To Ride
Is Your Motorcycle Ready to Ride? Is Your Motorcycle Ready to Ride? Competitive riding can be tough on a motorcycle, Pre-ride Inspection so it’s important to inspect your CRF and correct any problems you find before each ride. Check the Check the following before each ride: following items (page numbers are at the right): •...
Page 19: Basic Operating Instructions
Basic Operating Instructions Basic Operating Instructions This section gives basic information on how to Safe Riding Precautions.......16 start and stop your engine as well as break-in Starting & Stopping the Engine .......17 guidelines. Fast Idle Knob..........17 Preparation ...........17 Starting Procedure........17 How to Stop the Engine .......18 Break-in Guidelines .........19 Basic Operating Instructions...
Page 20: Safe Riding Precautions
Basic Operating Instructions Basic Operating Instructions Safe Riding Precautions Before riding your CRF for the first time, please review the Important Safety Precautions beginning on page 2 and the previous section, titled Before Riding. For your safety, avoid starting or operating the engine in an enclosed area such as a garage.
Page 21: Starting & Stopping The Engine
Starting & Stopping the Engine Starting & Stopping the Engine Always follow the proper starting procedure Warm Engine Starting Starting Procedure described below. 1. Shift the transmission into neutral. 2. Kick-start the engine. (Do not open the Always follow the proper starting procedure Your CRF can be kickstarted with the transmission throttle.) described as follows.
Page 22: How To Stop The Engine
Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop 1. Shift the transmission into neutral. 2. Lightly open the throttle (1) two or three times, and then close it. 3. Push and hold the engine stop button (2) until the engine stops completely.
Page 23: Break-In Guidelines
Break-in Guidelines Break-in Guidelines Help assure your CRF’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. This same procedure should be followed each time when: •...
Page 24: Servicing Your Honda
Subframe ............38 Tires & Tubes ..........116 unnecessary. If you want to check the ignition Drive Chain ........... 118 timing, refer to an official Honda Service Manual Service Procedures Exhaust Pipe/Muffler........121 (page 174). Fluids & Filters Steering Damper..........
Page 25: The Importance Of Maintenance
Improperly maintaining this motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual. Servicing Your Honda...
Page 26: Maintenance Safety
Be sure there is adequate ventilation whenever you operate the engine. Burns from hot motorcycle parts. Let the engine and exhaust system cool before touching. Injury from moving parts. Do not run the engine unless instructed to do so. Servicing Your Honda...
Page 27: Maintenance Schedule
Procedures for items in this schedule are provided 6. Replace every year. in an official Honda Service Manual available for purchase from your dealer (page 174). Maintenance Procedures: I : inspect and clean, adjust, lubricate or replace if...
Page 28 115 – 117 STEERING HEAD BEARINGS WE RECOMMEND THESE ITEMS BE SERVICED BY REFERRING TO AN OFFICIAL HONDA SERVICE MANUAL. This maintenance schedule is based upon average riding condition. Machine subjected to severe use require more frequent servicing. NOTE: 1. Clean after every moto for dusty riding condition.
Page 29: General Competition Maintenance
Use Honda Genuine Parts or their equivalents when servicing your CRF. Clean parts in non-flammable (high flash point) cleaning solvent (such as kerosene) when disassembling.
Page 30 Follow the servicing instructions in the Maintenance section. Use Pro Honda Foam Filter Oil or an equivalent. Be sure to grease the air cleaner flange where it contacts the air cleaner housing. Pro Honda White Lithium...
Page 31 For added peace of mind, clean the threads of both the nuts and bolts, apply Pro remove the nuts, clean the threads, and apply Pro Honda Honda Hondalock or an equivalent and tighten to the Hondalock or an equivalent prior to torquing the nuts.
Page 32 If the brakes fade performance and minimize component wear. Refer to an official Honda Service Manual (page 174) for when they are hot, inspect the pads for glazing or damage, and installation instructions.
Page 33: Before & After Competition Maintenance
• Clean the sides of the drive chain with a stiff, nylon parts-cleaning brush. Lubricate and adjust the chain as necessary. Do not perform maintenance while engine is running. Injury to your fingers or hands may result. Servicing Your Honda...
Page 34 Do not adjust the left fork air pressure to less than affect the fork performance. the minimum calculated value or more than the 07AMJ-KRNA100 • Air fork pump maximum calculated value. (USA only) 07AMJ-KRNA110 • Air fork pump adapter (USA only) Servicing Your Honda...
Page 35: After Competition Maintenance
If you decide to wash your CRF or use cleaners, Remove the drive chain, clean and lubricate it refer to Appearance Care (page 130). (pages 119, 120). Be sure the chain is wiped clean and is dry before lubricating the chain. Servicing Your Honda...
Page 36: Maintenance Component Locations
A transmission transmission oil engine oil filter drive chain caliper reservoir rebound damping oil fill cap check bolt left front suspension balance chamber air valve adjuster Servicing Your Honda...
Page 37: Seat
2. Install and tighten the seat mounting bolts (5) to the specified torque: 19 lbf·ft (26 N·m, 2.7 kgf·m) (1) seat mounting bolts (2) seat (1) seat front slit (4) seat stopper plate (2) front seat bracket (5) seat mounting bolts (3) seat prong Servicing Your Honda...
Page 38: Fuel Tank
8. Pull the breather tube (8) out of steering stem same manner. (14) (13) (16) nut. 9. Unhook the fuel tank band (9) and air cleaner (12) clamp A (15) fuel feed hose (13) throttle cable (16) clamp B rubber (10). (14) fuel pump wire (cont’d) Servicing Your Honda...
Page 39 5. Hook the air cleaner rubber (9) and the fuel tank band (10). (10) (17) (15) fuel feed hose (18) fuel tank stopper cable (17) fuel tank (7) fuel tank (8) collar and fuel tank bolt (9) air cleaner rubber (10) fuel tank band Servicing Your Honda...
Page 40 (16) shrouds (18) air cleaner housing cover tabs (15) (17) (19) shroud B bolts (20) collars and shroud A bolts (14) 12. Install the seat (page 34). (16) (14) shroud hooks (15) recesses (16) shrouds (17) frame Servicing Your Honda...
Page 41: Subframe
4. Remove the air cleaner case (3) from the bosses (4) of the subframe. (1) subframe upper bolts (2) subframe lower bolts (7) subframe lower bolts (8) subframe upper bolts (9) subframe (3) air cleaner case (4) subframe bosses Servicing Your Honda...
Page 42 7. Install the left and right mufflers (page 122). the rear fender with the hole in the subframe, 8. Install the seat (page 34). and then install the rear fender mounting bolts and nuts (6). (5) rear fender (6) rear fender mounting bolts and nuts Servicing Your Honda...
Page 43: Fuel System
Never use stale or contaminated gasoline. Avoid getting dirt, dust or water in the fuel tank. (1) fuel quick connect fitting cover (2) fuel line 4. Install the fuel quick connect fitting cover. 5. Install the fuel tank (page 36). Servicing Your Honda...
Page 44 3. Reposition the fuel tank and start the engine and let it idle until the engine stalls. (1) fuel quick connect fitting cover (2) fuel pump (3) fuel quick connect fitting (4) bolt (5) clamp and setting rubber (cont’d) Servicing Your Honda...
Page 45 • Do not use gloves or a shop towel while installing the quick connect fitting. (12) (11) (8) fuel joint (11) disconnected connectors (12) plastic bags (3) slide retainer (7) slide retainer (8) fuel joint (9) connector housing Servicing Your Honda...
Page 46 (3) slide retainer 7. Increase the fuel pressure (page 48). (4) connector housing 4. Make sure the connection is secure and that the slide retainer is firmly locked into place; check visually and by pulling the connector housing. Servicing Your Honda...
Page 47 (5) fuel pump mounting bolts (6) stopper cable guide (7) washers (8) collars (9) conical spring washers (14) (10) fuel pump plate (13) fuel pump wire terminals (14) fuel pump base (1) fuel tank (3) frame hook (2) stopper cable Servicing Your Honda...
Page 48 14. Remove the fuel pump filter from the fuel pump assembly (22). (20) (15) hooks (17) grooves (16) tabs (22) (21) (23) (20) fuel pump stopper (21) damper rubber (22) fuel pump assembly (23) fuel pump filter Servicing Your Honda...
Page 49 (19) red wire terminal (22) O-ring (new) (20) black wire terminal (23) fuel pump unit than 0.04 in (1.0 mm), replace the fuel pump (21) fuel pump base terminals unit. Be sure that the hooks are completely seated. Servicing Your Honda...
Page 50 (32) (26) fuel tank (35) fuel pump connector B (32) stopper cable (36) frame hook 16. Connect the fuel line (page 42). 17. Increase the fuel pressure (page 48). (27) (27) fuel pump plate (28) identification mark Servicing Your Honda...
Page 51 12. Remove the battery harness and battery (7) battery harness negative (–) cable harness adaptor. (8) battery harness adaptor 13. Connect the DLC/fuel pump sub harness (9) battery harness connectors. 14. Install the fuel tank (page 36). (3) DLC/fuel pump sub harness connector Servicing Your Honda...
Page 52: Engine Oil
JASO T 903 standard Suggested oil* Pro Honda GN4 4-stroke Oil (USA & Canada), or Honda 4-stroke oil, or an equivalent motorcycle oil Suggested 4-stroke engine oils are equal performance to SJ oils that are not labeled as energy conserving or resource conserving on the circular API service label.
Page 53 Improper disposal of drained fluids is harmful to the environment. (1) engine oil fill cap/dipstick (2) upper level mark (3) lower level mark (1) engine oil fill cap/dipstick (2) engine oil drain bolt (3) sealing washer (new) Servicing Your Honda...
Page 54 (9) facing out, away from the engine. You should see the “OUT-SIDE” mark (10) on the filter body, near the seal. Use a new Honda Genuine oil filter or a filter of equal quality specified for your model. Servicing Your Honda...
Page 55: Transmission Oil
Others without friction modifiers as molybdenum additives Suggested oil* Pro Honda GN4 4-stroke Oil (USA & Canada), or Honda 4-stroke oil, or an equivalent motorcycle oil JASO T 903 standard The JASO T 903 standard is an index for engine Suggested 4-stroke engine oils are equal performance oils for 4-stroke motorcycle engines.
Page 56 (3) sealing washer (new) (2) oil check bolt 5. After inspecting the oil level or adding oil, tighten the oil check bolt with a new sealing washer to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m) Servicing Your Honda...
Page 57: Coolant
Coolant Recommendation Checking & Adding Coolant Use Pro Honda HP Coolant or an equivalent high Refer to Important Safety Precautions on page 23. quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically 1. Position your CRF on an optional workstand or...
Page 58 A small amount of coolant weeping from the 4. Make sure the overflow hose (2) is connected WARNING bleed hole is normal. See an official Honda and not clogged. Service Manual or consult your dealer for Removing the radiator cap while the 5.
Page 59: Air Cleaner
Your CRF’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an (1) air cleaner retaining bolt air cleaner of equal quality.
Page 60 Install the holder tabs in the holes of the air cleaner element. NOTICE 8. Apply 0.05 – 0.19 oz (1.5 – 5.5 g) of Pro Honda White Lithium Grease or equivalent to the air Improper installation of the air cleaner assembly...
Page 61: Crankcase Breather
1. Remove the crankcase breather tube plugs (1) from the crankcase breather tubes (2) and drain deposits into a suitable container. 2. Reinstall the crankcase breather tube plugs. (1) crankcase breather tube plugs (2) crankcase breather tubes Servicing Your Honda...
Page 62: Throttle
Tighten the lock nut to the specified torque: 3.0 lbf·ft (4.0 N·m, 0.4 kgf·m) Install the dust cover and make the adjustment with the lower adjuster. Servicing Your Honda...
Page 63 (1) throttle housing (2) paint mark 2. Check for smooth rotation of the throttle (3) from fully open to fully closed in all steering positions. If there is a problem, see your dealer. (3) throttle Servicing Your Honda...
Page 64: Engine Idle Speed
3. Shift the transmission into neutral. Start the engine. 4. Keep the motorcycle in an upright position. 5. Adjust idle speed with the fast idle knob (1). Idle speed: 2,000 ± 100 rpm (–) (1) fast idle knob (+) increase (–) decrease Servicing Your Honda...
Page 65: Clutch System
Make sure to adjust the clutch lever freeplay after (–) the clutch cable is disconnected. (1) lock nut (2) adjuster (4) lock nut (5) integral cable adjuster (+) increase freeplay (–) decrease freeplay 6. Adjust the cable end adjuster for minor adjustment (page 63). Servicing Your Honda...
Page 66 2. Check the clutch cable for deterioration, kinks, worn, or the clutch discs may be worn. or damage. Inspect the clutch discs and plates (page 65). Servicing Your Honda...
Page 67 (12). Loosen the bolts in a crisscross pattern in two or (12) three progressive steps. (6) clutch lifter assembly (7) clutch lifter rod (12) clutch discs, clutch plates, judder spring and spring seat Servicing Your Honda...
Page 68 Service Limit: 0.004 in (0.10 mm) (1) spring seat (4) clutch plates (2) judder spring (5) clutch discs B Replace the clutch discs and clutch plates as a (3) clutch disc A set. (2) clutch plates (cont’d) Servicing Your Honda...
Page 69 9 lbf·ft (12 N·m, 1.2 kgf·m) (12) (17) (16) clutch cover bolt A (17) clutch cover bolts B (13) 11. Fill the crankcase with transmission oil (12) clutch pressure plate (13) clutch springs and bolts (page 53). Servicing Your Honda...
Page 70: Spark Plug
If a plug is too tight, the threads may be damaged. (3) sealing gasket (4) spark plug gap 10. Connect the spark plug cap. Take care to avoid pinching any cables or wires. 11. Install the fuel tank and seat (pages 34, 36). Servicing Your Honda...
Page 71: Valve Clearance
3. Remove the cylinder head cover (this page). (1) breather tube (2) spark plug cap 3. Remove the cylinder head cover bolts, rubber seals (3) and cylinder head cover (4). (3) cylinder head cover bolts and rubber seals (4) cylinder head cover Servicing Your Honda...
Page 72 (1) feeler gauge (2) valve lifters (3) intake cam lobes Valve Clearance: IN: 0.005 ± 0.001 in (0.12 ± 0.03 mm) (2) primary drive gear bolt (4) index mark (3) punch mark (cont’d) Servicing Your Honda...
Page 73 (5) cam chain tensioner lifter clearance need adjustment, see Camshaft Removal bolt (2) and sealing washer (3). (6) handle (this page) and select the correct shim for each valve. (2) cam chain tensioner lifter cover bolt (3) sealing washer Servicing Your Honda...
Page 74 (10) left camshaft bearing (11) camshaft (12) cam chain NOTICE Do not let the set rings fall into the crankcase. If the set rings are remained on the camshaft holders, remove the set rings carefully. (14) (14) valve shims Servicing Your Honda...
Page 75 Do not lap the intake and exhaust valves. They are titanium and have a thin oxide coating. Lapping will damage this coating. If required shim size is outside the available range, have your motorcycle inspected by your dealer. 1.80 mm 1.825 mm 1.85 mm 1.875 mm Servicing Your Honda...
Page 76 (11) grease containing more than 3% molybdenum disulfide additive) to the following parts. – camshaft cam lobes – each valve lifter outer surface (5) camshaft (10) cam chain (6) intake cam lobes (11) left camshaft bearing (cont’d) Servicing Your Honda...
Page 77 Tighten the camshaft holder bolts in a crisscross pattern in two or three steps. (18) (13) (21) (20) sealing washer (new) (21) cam chain tensioner lifter cover bolt (13) (17) (13) camshaft holders (17) camshaft holder bolts A (18) camshaft holder bolts B Servicing Your Honda...
Page 78 (24). (1) O-ring (new) (2) crankshaft hole cap Valve Clearance: IN: 0.005 ± 0.001 in (0.12 ± 0.03 mm) EX: 0.008 ± 0.001 in (0.21 ± 0.03 mm) (24) (24) (24) feeler gauge Servicing Your Honda...
Page 79 (6) to the specified torque: 7 lbf·ft (10 N·m, 1.0 kgf·m) (1) spark plug hole packing (2) cylinder head cover (3) cylinder head cover packing (2) cylinder head cover (6) cylinder head cover bolts Servicing Your Honda...
Page 80: Piston/Piston Rings/Piston Pin
(6) crankcase breather tube B (7) clip 15. Loosen the screw (8) on the air cleaner connecting tube clamp (9). (2) radiator hose clamp screw (3) radiator hose (8) screw (9) air cleaner connecting tube clamp (cont’d) Servicing Your Honda...
Page 81 (18) (14) insulator (16) (11) (15) (11) rear shock absorber upper nut and bolt (15) cylinder head hanger bolts (16) cylinder head hanger plate bolts (17) left cylinder head hanger plate (18) right cylinder head hanger plate Servicing Your Honda...
Page 82 (26). NOTICE (26) Do not let the washers and cam chain fall into the crankcase. (21) (25) (25) cam chain guide (26) cylinder (22) (21) (21) cylinder head B bolts and washers (22) cylinder head (cont’d) Servicing Your Honda...
Page 83 6 races or about every 15.0 hours of running. Replace the piston pin every 6 races or about every 15.0 hours of running. (3) dowel pins (4) cylinder gasket (1) piston ring (1) piston pin clips (3) piston (2) piston pin Servicing Your Honda...
Page 84 Piston Ring Installation rotate freely, without sticking. Space the ring end gaps 180 degrees apart We recommend you consult an official Honda 1. Remove the carbon deposits from the piston between top ring and upper side rail. Service Manual or your dealer for correct Service head and piston ring grooves.
Page 85 Do not align the piston pin clip end gap with the piston cut-out (8). (1) shop towels (2) connecting rod small end (3) piston (6) piston pin (7) piston pin clips (new) (4) “ ” mark (5) large valve recess (8) piston cut-out Servicing Your Honda...
Page 86 Do not damage the piston rings and cylinder walls. NOTICE Do not let the dowel pins fall into the crankcase. (6) cylinder bolt (3) cylinder (5) cam chain (4) piston rings (1) cylinder gasket (new) (2) dowel pins Servicing Your Honda...
Page 87 5. Apply engine oil to all cylinder head B bolt threads and seating surface. Install the washers and cylinder head B bolts (7). Install the cylinder bolt (8) and cylinder head A bolts (9). (8) cylinder bolt (9) cylinder head A bolts Servicing Your Honda...
Page 88 (18) (10) left cylinder head hanger plate (11) right cylinder head hanger plate (17) rear shock absorber (19) nut (12) cylinder head hanger plate bolts (18) rear shock absorber upper bolt (13) cylinder head hanger bolts (cont’d) Servicing Your Honda...
Page 89 (24) breather tube B (25) clip 14. Connect the radiator hose (26) to the water hose joint (27) of the cylinder head. paint mark Front (29) ECT sensor connector 20° (27) (26) (26) radiator hose (27) water hose joint Servicing Your Honda...
Page 90: Suspension
102 for inner chamber fork oil replacement. • Replace the right fork damper oil every 9 races or 22.5 hours of running. See page 95 for damper fork oil replacement. (1) fork protectors (2) dust seals (cont’d) Servicing Your Honda...
Page 91 • If you have a problem finding an acceptable worn or loose swingarm bearings. There adjustment, return to the standard position and should be no movement. If there is, have the begin again. bearings replaced by your dealer. Servicing Your Honda...
Page 92: Fork Removal
(1) handlebar lower holder nuts, washers and mounting NOTICE rubbers (2) handlebar Do not use an adjustable wrench to loosen the fork cap assembly, fork damper and air cylinder unit: it may damage them. (8) disc cover (9) disc cover socket bolts (cont’d) Servicing Your Honda...
Page 93 • Do not support the brake caliper by the brake hose. • Do not operate the brake lever after the front wheel is removed. To do so will cause difficulty in fitting the brake disc between the brake pads. (18) (18) fork bridge lower pinch bolts Servicing Your Honda...
Page 94: Recommended Fork Oil
Pour the drained oil into a suitable container and dispose of it in an approved manner (page 158). NOTICE (3) outer tube (7) fork dust seal Improper disposal of drained oil is harmful to the (8) slider environment. (cont’d) Servicing Your Honda...
Page 95 ) of fork oil to the fork damper. (1) fork protector socket bolts remains after draining. (2) fork protector (10) This amount must be noted when filling to the standard oil capacity. (3) outer tube (4) fork damper (10) O-ring Servicing Your Honda...
Page 96: Right Fork Disassembly
4. Temporarily install the fork damper (5) to the outer tube. (1) compression damping adjuster (2) rebound damping adjuster (11) (5) fork damper (7) axle holder (6) lock nut wrench (12) (5) fork damper (12) oil holes (11) outer tube/slider (cont’d) Servicing Your Honda...
Page 97 Do not remove the lock nut from the fork damper piston rod. If the lock nut is removed, the piston rod will fall in the fork damper and you may not reassemble the fork damper. (17) (16) fork damper assembly (17) fork assembly (18) O-ring Servicing Your Honda...
Page 98: Damper Oil Change
6. Pump the fork damper piston rod (2) slowly several times to bleed the air from the fork (1) fork cap assembly (2) fork damper piston rod damper (5). (4) fork cap and fork damper threads (2) fork damper piston rod (5) fork damper (cont’d) Servicing Your Honda...
Page 99 (10) nut (9) to the fork damper piston rod (2). (2) fork damper piston rod (3) fork damper oil chamber (10) shop towel (11) oil holes (2) fork damper piston rod (9) fork center bolt lock nut Servicing Your Honda...
Page 100: Right Fork Assembly
Pour the drained oil into a suitable container and dispose of it in an approved manner (page 158). (1) fork assembly NOTICE (3) fork damper assembly Improper disposal of drained fluids is harmful to the environment. (cont’d) Servicing Your Honda...
Page 101 21 lbf·ft (28 N·m, 2.9 kgf·m) disassembly, check the fork center bolt and fork center bolt lock nut installation. (4) push rod (5) O-ring (new) (6) fork center bolt (7) length (2) fork center bolt lock nut (6) fork center bolt Servicing Your Honda...
Page 102 Tighten the fork protector socket bolts to the This amount must be noted when filling to the specified torque: standard oil capacity. 5.2 lbf·ft (7 N·m, 0.7 kgf·m) (11) (10) (10) fork protector socket bolts (11) fork protector Servicing Your Honda...
Page 103: Left Fork Oil Change
Inner chamber: Balance chamber: the fork damper. NO GOOD (11) (10) (3) inner chamber air valve (6) outer tube (11) fork dust seal (4) outer chamber air valve (10) slider (5) balance chamber air valve Servicing Your Honda...
Page 104 (6) outer tube (7) air cylinder unit Pour the drained oil into a suitable container and (12) O-ring dispose of it in an approved manner (page 158) NOTICE Improper disposal of drained oil is harmful to the environment. (cont’d) Servicing Your Honda...
Page 105 9 psi (60 kPa, 0.6 kgf/cm (3) inner chamber air valve (4) outer chamber air valve When applying air pressure to the outer chamber, (5) balance chamber air valve the fork will be extended. (1) fork protector socket bolts (2) fork protector Servicing Your Honda...
Page 106 This will not affect the fork performance. (6) fork cap (8) shop towel (9) outer tube (3) inner chamber air valve (4) outer chamber air valve (5) balance chamber air valve (cont’d) Servicing Your Honda...
Page 107 Install the valve cap. (3) inner chamber air valve (4) outer chamber air valve • Air fork pump 07AMJ-KRNA100 (5) balance chamber air valve (USA only) • Air fork pump adapter 07AMJ-KRNA110 (6) fork cap (11) O-rings (USA only) Servicing Your Honda...
Page 108 (6) balance chamber air valve center 5. Release the air pressure from the outer chamber by pressing the outer chamber air valve (4) center. When releasing air pressure from the outer chamber, the fork will be shortened. (cont’d) Servicing Your Honda...
Page 109 13. Install and tighten the balance chamber valve When applying air pressure to the inner chamber, cap to the specified torque: (1) fork protector socket bolts (2) fork protector the fork will be extended. 0.4 lbf·ft (0.5 N·m, 0.1 kgf·m) Servicing Your Honda...
Page 110: Fork Installation
Torque wrench scale reading: (6) groove (7) upper fork bridge 51 lbf·ft (69 N·m, 7.0 kgf·m), using a 20 in (500 mm) long deflecting beam type torque wrench. 07WMA-KZ30100 • Lock nut wrench (5) fork cap assembly (cont’d) Servicing Your Honda...
Page 111 (12) brake hose protector hose is not twisted. An improperly routed (13) stay A (14) stay B brake hose may rupture and cause a loss of (15) brake hose clamp bolts braking efficiency. Servicing Your Honda...
Page 112 (18) front axle nut bolts, be sure the axle is seated firmly onto the left and down several times to seat the axle and (19) left axle pinch bolts fork leg clamp inner surface. check front brake operation. (cont’d) Servicing Your Honda...
Page 113 (23) (23) disc cover (24) disc cover socket bolts 19. Turn the rebound damping (25) and compression damping (26) adjusters back to their original settings. Right fork: (26) (25) (25) rebound damping adjuster (26) compression damping adjuster Servicing Your Honda...
Page 114: Brakes
(page 114), there is probably air in the brake system. (–) Refer to an official Honda Service Manual or see your dealer to have the air bled from the system. (1) lock nut (+) raise the pedal height (2) push rod (–) lower the pedal height...
Page 115 Refer to an official Honda If the pulling distance for the front brake lever Service Manual or see your dealer for brake feels excessive, there is probably air in the brake bleeding.
Page 116 • The recommended brake fluid is Pro Honda • The recommended brake fluid is Pro Honda DOT 4 Brake Fluid or an equivalent. DOT 4 Brake Fluid or an equivalent.
Page 117 (1.0 mm) replace minimum thickness indicator replace minimum (1) brake pads (3) brake disc thickness indicator (2) rear brake caliper 0.04 in (1.0 mm) wear indicator grooves (1) brake pads (3) brake disc (2) front brake caliper Servicing Your Honda...
Page 118: Wheels
Wheel Rims & Spokes Axles & Wheel Bearings Keeping the wheels true (round) and maintaining 1. Inspect the wheel rims (1) and spokes (2) for See an official Honda Service Manual for correct spoke tension are critical to safe damage. inspection information: motorcycle operation.
Page 119: Tires & Tubes
Make sure the valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
Page 120 • Replace the tube any time you replace a tire. The old tube will probably be stretched and, if installed in a new tire, could fail. Servicing Your Honda...
Page 121: Drive Chain
Lubricate the drive chain (page 119) if it appears dry or shows signs of rust. Lubricate any kinked or binding links and work them free. Adjust chain slack if needed (page 119). (2) chain guide slider (3) wear limit Servicing Your Honda...
Page 122 Measure the diameter of the drive chain rollers and turn the adjusting bolts (3) counterclockwise to be used in preference to motor oil. Pro Honda HP replace them if below the service limit. decrease slack or clockwise to increase slack.
Page 123 17 pins, from pin center to pin center. RK520TXZ/116RJ If the measurement exceeds the service limit, replace the chain. After the chain is measured, shift the transmission into neutral again before proceeding with inspection and service. Servicing Your Honda...
Page 124: Exhaust Pipe/Muffler
(7) left muffler (1) side covers (3) bolts (2) air cleaner housing covers The procedure is the same for the both right and left side. 3. Loosen the left muffler clamp bolt (4). (4) left muffler clamp bolt (cont’d) Servicing Your Honda...
Page 125 A bolt (10). (13) (9) right muffler mounting A bolt (10) washer A (11) right muffler mounting B bolt (12) washer B (11) (13) right muffler (11) right muffler clamp bolt Servicing Your Honda...
Page 126 9. Install a new gasket onto the right muffler (4). (12) 12. Tighten the left muffler clamp bolt (16) to the specified torque: 15 lbf·ft (20 N·m, 2.0 kgf·m) (4) right muffler (12) gasket (new) (16) (16) left muffler clamp bolt Servicing Your Honda...
Page 127 4. Tighten the exhaust pipe joint nuts to the specified torque: 15 lbf·ft (21 N·m, 2.1 kgf·m) 5. Tighten the right muffler clamp bolt, right muffler mounting A bolt and B bolt (page 122). 6. Install the left muffler (page 123). Servicing Your Honda...
Page 128: Steering Damper
• After break-in, test run your CRF with the dealer for further inspection. Your dealer is Refer to an official Honda Service Manual or steering damper at the standard setting before qualified to determine whether or not replacement see your dealer for steering damper making any adjustments.
Page 129 If the damper rod does not extend to its maximum length, refer to an official Honda Service Manual for disassembly and inspection instructions or see your dealer. 4. Install the number plate (3) by aligning its holes (7) with the tabs (8) on the steering stem.
Page 130 (3) facing smoothly and quietly. toward the front side. Refer to an official Honda Service Manual or see 3. Install the connector stay (4), collar (5) and your dealer. steering damper mounting bolts (6).
Page 131: Additional Maintenance Procedures
If any roughness or play is felt, but you do not see any movement in the steering head, the fork bushings may be worn. Refer to an official Honda Service Manual for replacement or adjustment procedures, or see your dealer.
Page 132 Drive sprocket bolt (5) transmission oil check bolt (13) transmission oil drain bolt Transmission oil drain bolt (6) clutch cover bolts (14) cylinder head B bolts Cylinder head B bolts (7) coolant drain bolt (8) engine oil drain bolt Servicing Your Honda...
Page 133: Appearance Care
CRF. The force of water Leaving water on the surface to air dry can under extreme pressure can penetrate the dust You may use Pro Honda Hondabrite, a multi- cause dulling and water spots. As you dry, seals of the suspension pivot points and surface cleaner/degreaser, to remove both dirt and inspect for chips and scratches.
Page 134 #7447-maroon) is for removing stains on the non- coated aluminum frame only. Follow the suggestions given in the pages of this manual for lubricating items such as the brake and clutch lever pivot points and footpeg pivot pins. Servicing Your Honda...
Page 135 Adjustments for Competition Adjustments for Competition This section tells you how to fine tune your CRF Engine Mode Select Button ......134 for maximum competition performance. Current Mode ..........134 Mode Selection .........134 Initial suspension adjustments should be Front Suspension Adjustments .....135 performed after a minimum of 1 hour of easy Right Front Suspension Air Pressure ..135 break-in time.
Page 136: Adjustments For Competition
Engine Mode Select Button Engine Mode Select Button Current Mode Mode Selection Start the engine and push the engine mode select 1. Start the engine. button (1) with your CRF stopped. The mode 2. With your CRF stopped and the throttle closed, indicator (2) in the engine mode select button push and hold the engine mode select button indicate a selected mode by the number of times...
Page 137: Front Suspension Adjustments
Front Suspension Adjustments Front Suspension Adjustments The front suspension can be adjusted for the rider’s 1. Place a workstand under the engine, so that the Right fork: weight and riding conditions by using one or more front wheel is off the ground. of the following methods: Do not adjust air pressure with the front wheel on the ground as this will give false pressure...
Page 138: Front Suspension Damping (Right Fork)
Front Suspension Adjustments Front Suspension Damping (Right Fork) Fork Springs (Left Fork) The CRF uses a pneumatic spring in the fork. Compression Damping Adjustment The fork spring rate can be adjusted by changing This adjustment affects how quickly the fork the fork air pressure.
Page 139 Front Suspension Adjustments Recommended Setting Stiff: Inner Chamber Air Pressure Begin with the standard setting. If the suspension When adjusting the left fork air pressure, adjust the Inner chamber 170 psi is too stiff/soft, adjust to the stiff/soft setting of the inner chamber air pressure first, then the outer air pressure (1,175 kPa, 12.0 kgf/cm...
Page 140 Front Suspension Adjustments The correct “cold” inner chamber air pressures are: Outer Chamber Air Pressure The correct “cold” outer chamber air pressures are: When adjusting the left fork air pressure, adjust the Standard: 156 psi (1,075 kPa, 11.0 kgf/cm Standard: 12 psi (80 kPa, 0.8 kgf/cm inner chamber air pressure first, then the outer chamber air pressure, and finally the balance Minimum...
Page 141 Front Suspension Adjustments Balance Chamber Air Pressure 7. Adjust the balance chamber air pressure. 8. Check that there is no air leakage. If there is When adjusting the left fork air pressure, adjust the any air leakage, replace the air valve assembly. 07AMJ-KRNA100 •...
Page 142: Rear Suspension Adjustments
Adjust as necessary by proper tools, safety equipment and an official loosening the shock spring lock nut (1) and Honda Service Manual. To decrease spring pre-load turning the adjusting nut (2). Loosen the shock spring lock nut with the optional...
Page 143: Rear Suspension Damping
Rear Suspension Adjustments High Speed Damping: Rebound Damping Rear Suspension Damping The high speed damping can be adjusted by The rebound damping adjuster (6) is located at the turning the hexagonal portion of the compression lower end of the rear shock absorber. Compression Damping adjuster.
Page 144: Rear Suspension Race Sag
Rear Suspension Adjustments unloaded: motorcycle on an optional workstand Ask the other helper to measure the loaded Rear Suspension Race Sag with rear suspension fully extended, no rider. with rider dimension. loaded with rider: motorcycle on ground, with SEAT MOUNTING BOLT Setting the proper race sag (ride height) is very rider.
Page 145 Rear Suspension Adjustments Spring Rates A spring that is too stiff for your weight will not If you are lighter or heavier than the average rider allow the rear tire to hook up under acceleration and cannot set the proper ride height without and will pass more bumps on to you.
Page 146: Suspension Adjustments For Track Conditions
Suspension Adjustments for Track Conditions Suspension Adjustments for Track Conditions Soft Surface On soft ground, sand, and especially mud, consider adjusting to the stiffer setting of the front suspension and increasing compression damping of the rear suspension. Sand often requires a bit more rebound damping to minimize rear end kick.
Page 147: Suspension Adjustment Guidelines
Suspension Adjustment Guidelines Suspension Adjustment Guidelines Follow the procedures described below to accurately adjust your CRF, using the methods described on pages 135 – 143. Remember to make all adjustments in one-click or 1/4 turn increments. Test ride after each adjustment. Front Suspension Adjustment Adjustments for Type of Track Hard-surfaced track...
Page 148 Suspension Adjustment Guidelines Adjustments for Too Soft/Stiff On Part Of Travel Symptom Action Soft Initial travel too soft: – Decrease the left fork balance chamber air pressure in increments of 3.6 psi (25 kPa, suspension • Steering is too quick. 0.3 kgf/cm ) within minimum pressure.
Page 149 Suspension Adjustment Guidelines Rear Suspension Adjustment Adjustments for Type of Track Hard-surfaced track Begin with the standard settings. If the suspension is too stiff/soft, adjust according to the chart below. Sand track Lower the rear end (to improve front wheel stability) by increasing Race Sag (reduce spring pre-load). Example: –...
Page 150: Tuning Tips
Tuning Tips Tuning Tips An optional PGM-FI setting tool can change the NOTICE NOTICE ignition timing and amount of the fuel injection (page 171). Using spark plugs with an improper heat range or An improperly tightened spark plug can damage Be sure to observe the PGM-FI setting by checking incorrect reach can cause engine damage.
Page 151: Steering Damper Adjustment
Steering Damper Adjustment Steering Damper Adjustment The steering damper can be adjusted for riding Steering Damper Damping conditions by using following method: • Damping – Turning the steering damper The steering damper adjuster (1) has 18 positions adjuster adjusts how quickly the steering or more.
Page 152: Steering Damper Adjustment Guidelines
Steering Damper Adjustment Guidelines Steering Damper Adjustment Guidelines Follow the procedures described below to accurately adjust your CRF. Symptoms and Adjustment • Always begin with the standard settings. • Turn the steering damper adjuster in one-click increments at a time. Adjusting two or more clicks at a time may cause you to pass over the best adjustment. Test ride after each adjustment.
Page 153: Chassis Adjustments
Chassis Adjustments Chassis Adjustments The following suggestions may improve a specific Fork Height/Angle Wheelbase concern. Subtle changes in overall handling may also be noted. The position of the fork in the clamp is not Adjusting your CRF’s wheelbase can offer subtle adjustable.
Page 154: Gearing
Unless you have the required mechanical know- (before and after the change) to get an accurate higher gear (less teeth) to keep engine rpm how, tools, and an official Honda Service Manual, appraisal of the change. “Seat-of-the-pants” down, and avoid unwanted wheelspin. The sprocket changing should be done by your dealer.
Page 155: Tire Selection For Track Conditions
Tire Selection for Track Conditions Tire Selection for Track Conditions Choosing the correct tire tread pattern and rubber If you choose a tire with a sticky compound for compound can affect your placing in competition. added traction, remember that it may transfer The tires on your CRF offer a “happy medium”...
Page 156: Personal Fit Adjustments
Make sure that the bolts are torqued securely enough to prevent slippage during normal operation. Apply Pro Honda Hondalock or an equivalent to Handlebar Position, Width & Shape the threads of these bolts prior to adjustment to help ensure the correct torque is retained.
Page 157 Here’s helpful advice on how to transport and store your CRF, as well as three troubleshooting flow charts. Transporting Your Motorcycle...... 156 Storing Your Honda ........157 Preparation for Storage......157 Removal from Storage ......157 You & the Environment ........ 158 Troubleshooting..........
Page 158: Transporting Your Motorcycle
Transporting Your Motorcycle Transporting Your Motorcycle If you use a truck or motorcycle trailer to transport To secure your CRF, brace the front wheel against your CRF, we recommend that you follow these the front of the truck bed or trailer rail. guidelines: Attach the lower ends of two straps to the tie-down •...
Page 159: Storing Your Honda
Storing Your Honda Storing Your Honda If you won’t be riding for an extended period, such Removal from Storage as during the winter, thoroughly inspect your CRF and correct any problem before storing it. That 1. Uncover and clean your CRF.
Page 160: You & The Environment
You & the Environment You & the Environment Owning and riding a motorcycle can be enjoyable, NOTICE but you must do your part to protect nature. When you show respect for the land, wildlife, and other Improper disposal of drained fluids is harmful to people, you also help preserve the sport of off-road the environment.
Page 161: Troubleshooting
The items that require use of an CORRECT sensor)* ring* • Fast idle knob stuck open • Damaged cylinder head official Honda Service Manual are followed by an or damaged gasket asterisk (*). • Fuel contaminated • Improper valve timing* •...
Page 162 Troubleshooting POOR HANDLING POOR PERFORMANCE AT LOW AND IDLE SPEED POOR PERFORMANCE AT HIGH SPEED CHECK POSSIBLE CAUSES CHECK POSSIBLE CAUSES Steering is heavy INCORRECT INCORRECT 1. Check the spark • Incorrect spark plug heat 1. Check the ignition • Faulty ECM* •...
Page 163: Technical Information
Specifications..........163 Torque Specifications ........164 Nuts, Bolts, Fasteners ........164 Oxygenated Fuels...........167 Competition Logbook ........168 Optional Parts List .........170 Spare Parts & Equipment.......171 Spare Parts ..........171 General Tools..........171 Honda Special Tools........171 Chemical Products ........171 Other Products ...........171 Wiring Diagram ..........172 Technical Information...
Page 164: Vehicle Identification
Vehicle Identification Vehicle Identification The engine number (2) is stamped on the left Serial Numbers crankcase. The VIN and engine serial number are required when you register your CRF. They may also be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual.
Page 165: Specifications
Specifications Specifications Item English Metric Item English Metric Item English Metric Dimension Frame (cont’d) Drive train Overall length 85.9 in 2,181 mm L. fork air pressure (standard) Clutch type Wet, multi-plate type Overall width 32.6 in 827 mm 156 psi Transmission 5-speed, constant mesh inner chamber...
Page 166: Torque Specifications
Torque Specifications Torque Specifications ENGINE Nuts, Bolts, Fasteners Torque Item Remarks Check and tighten nuts, bolts, and fasteners before every outing. lbf·ft N·m kgf·m RIGHT SIDE Cylinder head cover bolts (14) Exhaust pipe joint nuts Water pump cover bolts Crankshaft hole cap NOTE 1 Transmission oil check bolt...
Page 167 Torque Specifications FRAME LEFT SIDE (16) Torque Item Remarks lbf·ft N·m kgf·m Steering stem nut 11.0 Fork bridge upper pinch (22) bolts (14) Fork bridge lower pinch bolts (13) Handlebar upper holder bolts Handlebar lower holder (18) nuts NOTE 1 Front axle nut Axle pinch bolts Rear axle nut...
Page 168 Torque Specifications FRAME LEFT SIDE Torque (39) (47) (32) Item Remarks lbf·ft N·m kgf·m (51) Front brake master cylinder (44) holder bolts Brake hose oil bolts Front brake caliper (36) (43) mounting bolts NOTE 5 Front brake disc nuts NOTE 1 Rear brake disc nuts NOTE 1 (50)
Page 169: Oxygenated Fuels
Oxygenated Fuels Oxygenated Fuels Some conventional gasolines are being blended If you notice any undesirable operating symptoms, with alcohol or an ether compound. These try another service station or switch to another gasolines are collectively referred to as oxygenated brand of gasoline. fuels.
Page 170: Competition Logbook
Competition Logbook Competition Logbook Any serious competition effort relies heavily on Tuning & Adjustment Records Racing Records the knowledge gained and compiled from previous Keep track of the settings and adjustments that Information worth recording for this section of racing events. The best way to organize the many worked best at a particular location.
Page 171 Competition Logbook Date Running Location/Event Comments (Suspension Settings, Steering Damper Settings, Gearing, Chassis Adjustments, Time Maintenance Performed, etc.) (Make several photocopies of this page for future use) Technical Information...
Page 172: Optional Parts List
Optional Parts List Optional Parts List These parts and tools may be ordered from your FRAME Remarks authorized dealer. Shock spring 297 lbf/in (52 N/mm) Standard No mark FRAME Remarks (factory products) Driven sprocket < >: Drive chain links 49 Teeth, Aluminum. Standard <116>...
Page 173: Spare Parts & Equipment
(Engine and Transmission Oil) wrench, large adjustable HP Fork Oil, SS-19 Spare Parts wrenches: open end & box Pro Honda DOT 4 Brake Fluid wrenches: hex (Allen) Pro Honda HP Chain Lube spark plugs wrench, spoke Pro Honda Foam Filter Oil air cleaner (clean &...
Page 174: Wiring Diagram
Wiring Diagram Wiring Diagram ENGINE STOP BUTTON CONDENSER FUEL PUMP ENGINE MODE SELECT BUTTON REGULATOR/ RECTIFIER DARK BLUE IGNITION COIL ECT SENSOR TP SENSOR IAT SENSOR MAP SENSOR SPARK PLUG FRAME GROUND INJECTOR NO.1 CKP SENSOR NO.2 CKP SENSOR ALTERNATOR ENGINE STOP BUTTON ENGINE MODE SELECT BUTTON Black...
Page 175: Consumer Information
Consumer Information Consumer Information This section contains information about contacting Authorized Manuals........174 Honda and how to get an official Honda Service Contacting Honda ..........175 Manual. Your Honda Dealer ........176 The Honda Rider’s Club (USA only) ....177 Consumer Information...
Page 176: Authorized Manuals
Authorized Manuals The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. (USA only, Canada: See your dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common...
Page 177: Contacting Honda
If you wish to comment on your experiences with your CRF or with your dealer, please send your comments to the following address: Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2200, Torrance CA 90509- 2200, Mailstop: 100-4C-7B, Telephone: (866) 784-1870.
Page 178: Your Honda Dealer
Once you purchase your new Honda, get familiar Your Honda dealer can inform you about with the organization of your Honda dealer so you competition events in your area. You’ll also find can utilize the full range of services available.
Page 179: The Honda Rider's Club (Usa Only)
The Honda Rider’s Club (USA only) The Honda Rider’s Club of America (HRCA) sponsors local riding chapters at Authorized Honda Dealerships across the country. You can log on to the HRCA Clubhouse website for more information at www.hrca.honda.com. Consumer Information...
Page 180: Index
........168 starting ............17 suspension, front........135 consumer information ........173 stop button ..........18 tire selection, track condition ....153 contacting Honda ...........175 stopping ............18 after competition maintenance ......32 controls...............5 won’t start..........159 air cleaner ............56 coolant..............54...
Page 181 Index gap, spark plug ..........67 maintenance, rear suspension adjustment......147 gasohol............167 after competition .........32 Rider’s Club Honda (USA only) ....177 gasoline............40 before & after competition......30 riding, gearing ............152 between motos & practice......30 apparel ............2 guidelines, component locations ........33...
Page 182 Index steering stem inspection ........ 128 stopping engine..........18 storage ............157 washing your motorcycle .......130 subframe ............38 wheels ............115 suspension adjustment, wiring diagram ..........172 front ............135 guidelines ..........145 suspension, front ............87 rear.............. 88 throttle, freeplay............59 inspection ...........
Page 183 91 or higher tank: 1.66 US gal (6.3 ℓ) Engine oil Pro Honda GN4 4-stroke Oil or an equivalent motorcycle oil. Transmission oil Pro Honda GN4 4-stroke Oil or an equivalent motorcycle oil. Tires Front 80/100 –...

Honda CRF250R Owner's Manual

Motorcycle Safety

Motorcycle Safety

Instruments & Controls

Instruments & Controls

Before Riding

Basic Operating Instructions

Servicing Your Honda

Adjustments for Competition

Adjustments for Competition

Technical Information

Technical Information

Consumer Information

Consumer Information

Index

Quick Links

Related Manuals for Honda CRF250R

Summary of Contents for Honda CRF250R

Table of Contents