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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated
on the rating plate. A conversion kit is supplied with the
appliance.
Berkshire GreenSmart™
Owner's Manual
Installer:
After installation give this manual to the home-owner
and explain operation of this heater.
Copyright 2009, T.I.
Burner
$10.00
100-01225_000
• Direct Vent Freestanding Stove
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
Omni-Test Laboratories, Inc.
Portland, Oregon
Report # 028–S–31c-5
ANSI Z21.88,
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
4090717
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Table of Contents
Related Manuals for Lopi Burner
Summary of Contents for Lopi Burner
- Page 1 Copyright 2009, T.I. $10.00 • Direct Vent Freestanding Stove • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Burner 100-01225_000 4090717 Tested and Listed by Omni-Test Laboratories, Inc. Portland, Oregon Report # 028–S–31c-5 ANSI Z21.88,...
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Page 2: Listing Details
Introduction We welcome you as a new owner of a Lopi Berkshire stove. In purchasing a Berkshire you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Berkshire is one of the finest home heaters the world over. -
Page 3: Table Of Contents
Table of Contents Introduction Introduction & Important Information ... 2 Safety Precautions Safety Precautions ... 4 Features & Specifications Features ... 6 Installation Options ... 6 Heating Specifications ... 6 Dimensions ... 6 Installation Installation Warning... 7 Packing List ... 7 Additional Items Required for Installation ... -
Page 4: Safety Precautions
• IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department •... -
Page 5: Travis Industries
Safety Precautions • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. •... -
Page 6: Features
Features: Ember Fyre™ Burner for "Wood Fire" Look Works During Power Outages (battery backup system) High Efficiency Optional Thermostat or Remote Control Optional Blower for Quicker Heat Distribution Convenient Operating Controls Variable-Rate Heat Output Accent Light Heating Specifications: Approximate Heating Capacity (in square feet)* ... 500 - 1,500 with Blower, 500 to 1,200 Without Maximum Input ...31,000... -
Page 7: Operation
Installation Installation Warnings: Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. This appliance must be installed in accordance with all local codes, if any;... -
Page 8: Installation Hints
Installation Installation Hints: If converting to LP, convert the appliance prior to installation. Install the logs last - they are fragile. When determining the location of the stove, locate the wall studs (for horizontal penetrations) and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member. -
Page 9: Heater Placement Requirements
Installation Heater Placement Requirements • Heater must be installed on a level surface capable of supporting the heater and vent • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. •... -
Page 10: Optional Wall Switch Or Thermostat Installation
This stove may be installed with an optional wall switch or thermostat. wires will interrupt the burner circuit (see item “a” below). 1. If you wish to bypass the switch, connect the thermostat (on/off switch) wires directly to the green and white wires (see “b”... -
Page 11: Gas Inlet Pressure
Installation Gas Line Installation The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or NFPA 54 in the USA and the current CGA B149 in Canada. The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). -
Page 12: Altitude Considerations
Installation Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. ... -
Page 13: Approved Vent Configurations
Installation Approved Vent Configurations Restrictor Position • A restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for approved vent configurations describe which position the vent restrictor must be in. -
Page 14: Vertical Terminations With Zero, Two, Or Four 45° Elbows
Installation Vertical Terminations with Zero, Two, or Four 45° Elbows • 10’ Minimum System Height (with or without offsets) • 40’ Maximum System Height • 24’ Maximum Offset • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. -
Page 15: Horizontal Termination With One 90° Elbow
Installation Horizontal Termination with One 90° Elbow • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. -
Page 16: Hor. Term. With 2 Elbows
Installation Horizontal Termination with Two Elbows one 90° vertical and one 90° or 45° horizontal elbow • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). •... -
Page 17: Horizontal Termination With Three 90° Elbows (All Vertical)
Installation Horizontal Termination with Three 90° Elbows (all vertical) • If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations). • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. -
Page 18: Vertical Terminations With Two 90° Elbows
Installation Vertical Terminations with Two 90° Elbows • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 40' max (12m) 35 feet (10.5m) 30 feet (9m) 25 feet (7.5m) 20 feet (6m) 15 feet (4.5m) 10 feet (3m) 5 feet (1.5m) -
Page 19: Vertical Term. With 3 Elbows
Installation Vertical Terminations with Three 90° Elbows (Two 90° Vertical and One 45° or 90° Horizontal Elbow) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 40' max (12m) 35 feet (10.5m) 30 feet (9m) 25 feet (7.5m) 20 feet (6m) -
Page 20: Vent Termination Requirements
Installation Vent Termination Requirements (see illustration below) Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 12" (25mm) from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. -
Page 21: Class A Chimney Conversion
Installation Class A Chimney Conversion Kit Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. -
Page 22: Interior Masonry Chimney Conversion
Installation Interior Masonry Chimney Conversions • Follow the requirements and use the equipment listed in the illustration below to install this appliance into an interior masonry chimney. • Maximum vertical rise is 40' • Minimum vertical rise is 10' • See the chart on page 18 for determining the correct restrictor position. -
Page 23: Steps For Finalizing The Installation
Installation Steps for Finalizing the Installation Remove the glass (see page 25). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 24: Air Shutter Adjustment (If Necessary)
10. Turn the flame adjust knob to its highest position - the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. -
Page 25: Finalizing The Installation
Finalizing the Installation (for qualified installers only) Face and Glass Removal Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. © Travis Industries 4090717 100-01225_000... - Page 26 Finalizing the Installation Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose.
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Page 27: Log Installation
(see photos below). Rear Log Placement The rear log has two holes on the bottom. Place the log so the pins on the burner insert into the holes on the log (see photos below). - Page 28 Finalizing the Installation Left Log Placement The left log has two holes on the bottom. Place the log so the pin on the burner and the metal bracket insert into the holes on the log (see photos below). Right Log Placement The right log has two holes on the bottom.
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Page 29: Right Twig Placement
Finalizing the Installation Right Twig Placement The right twig has a single hole in the bottom that fits over the right pin on the back log (see photos below). The lower side of the twig rests on the right log. Place the twig as shown below. Left Twig Placement The left twig has two holes in the bottom of it –... - Page 30 Rockwool Installation The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin, porous layer. The best method for applying the rock wool is to brush it on to the burner.
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Page 31: Operation
This switch controls how the pilot flame works. See the section “Continuous Pilot / GreenSmart Pilot” for details. This switch turns the rear burner on and off. This holder contains 4 AA batteries that allow the stove to operate during power outages. -
Page 32: Starting The Stove For The First Time
Verify the power backup and control light batteries are installed (see page 35). Turning the Stove On and Off Use the main burner switch to turn the main burner on and off. MAIN BURNER NOTE FOR REMOTES, THERMOSTATS, OR WALL SWITCHES: The on/off switch on the stove may be required to be left in the ON or OFF position for the stove to operate. -
Page 33: Accent Light
Very Cold Conditions – in very cold conditions you may notice that the burner does not light quickly, and the flames lift off the burner. If this is situation, we recommend you switch to continuous pilot. This will create a slight draft in the vent, allowing for the burner to light quickly and draft correctly. ... -
Page 34: Normal Operating Sounds
Normal Operating Sounds Extinction Pops It is not unusual, especially on Propane (LP) appliances, to experience a "pop" when the burner is shut off. Pilot Assembly The pilot flame will make a clicking sound when starting up. If left on, it will make a slight whisper sound. -
Page 35: Maintenance
Maintenance Maintaining Your Stove's Appearance Painted Surfaces • Painted surfaces should be cleaned with a duster. If scratches occur, lightly sand the area with fine sandpaper. Clean the area and, with the stove cool, apply one or two thin coats of stove paint to the area (mask the area to avoid overspray). -
Page 36: Accent Light Replacement
(if applicable). Start the main burner. After 15 minutes the flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation. -
Page 37: Troubleshooting Table
Maintenance Troubleshooting Table Problem: The ON/OFF switch is turned to "OFF" Main Burners Will The remote control is not working correctly Not Start The thermostat is disconnected or set too low No Propane in Tank The power backup batteries are dead Receiver Beeps The ON/OFF switch is turned to "OFF"... -
Page 38: Wiring Diagram
Comfort Control Valve Green IPI / CPI Blue White CONTINUOUS PILOT COMFORT GREENSMART CONTROL PILOT 4090717 PILOT DIGITAL SENSOR FIREPLACE BURNER CONTROL SPARK ROD DIAGNOSTIC VALVE COMMAND POWER GROUND ADAPTER POWER SUPPLY Black Green White Black BATTERY MAIN BURNER TRAY 100-01225_000... -
Page 39: Safety Label
Safety Label Safety Label The safety (listing) label is on the back of the stove. A copy is shown below. © Travis Industries 4090717 100-01225_000... -
Page 40: Firebox Assembly
Mileage or service charges are not covered by this warranty. This charge can vary from store to store. Component Burner Assembly Burner Pan Assembly, Air Shutter Assembly, Main Burner Orifice Electrical Assembly (within heater structure): Wiring harness, snap discs, rheostat speed control... -
Page 41: Lp Conversion Instructions
Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the glass (see page 25). Remove the logs and embers (if installed - page 27) Remove the burner (see below). Grasp the burner with both hands and lift it straight up and out of the firebox. - Page 42 15/16" (24mm) (indicating full insertion). 15/16" 24mm Remove the rivet from the left side of the burner and place it on the right side (see illustration below). Remove the rivet from this hole. This burner hole is plugged when using NG.
- Page 43 NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve.
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Page 44: Greensmart™ Remote Control Installation
Optional Equipment GreenSmart™ Remote Control Installation Packing List Transmitter Receiver (with Cover Plate & Switch) Fan Control Module Velcro LP or NG Stepper Motor (with screws and label - attaches to Valve) Wire Harness ... - Page 45 Comfort Control Valve Green IPI / CPI Blue White CONTINUOUS PILOT COMFORT GREENSMART CONTROL PILOT 4090717 PILOT DIGITAL SENSOR FIREPLACE BURNER CONTROL SPARK ROD DIAGNOSTIC VALVE COMMAND POWER GROUND POWER SUPPLY Black Green White Black BATTERY MAIN BURNER TRAY 100-01225_000...
- Page 46 110V OUT AUX OUT Accent Light 4090717 (for qualified installers only) PILOT DIGITAL SENSOR FIREPLACE BURNER CONTROL SPARK ROD VALVE COMMAND GROUND BURNER CONTROL RECEIVER (4) AA Batteries 120 VAC Power In Accent Light (s) Rheostat 100-01225_000 DIAGNOSTIC POWER Remote Receiver...
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Page 47: Installation
Optional Equipment Installation WARNING: Make sure power to the stove has been shut off prior to installation. NOTE: Refer to the wiring diagram on page 46 while making wiring harness connections. Loosen the bottom panel attachment screws (there are two on each side see Figure 1). Slide the bottom panel back and place it below the stove (see Figure 2). - Page 48 Optional Equipment Unplug the ac adapter from the power harness (see Figure 5). You can leave the ac adapter plugged into the wiring harness. Disconnect the molex connector leading to the gas control valve (see Figure 6). WARNING: The tabs on the gas control valve are fragile. Take care when removing the molex connector to not pull or damage the wires or tabs.
- Page 49 Optional Equipment Disconnect the comfort control valve connection (see Figure 8). Disconnect the burner control connector from the fireplace burner control (see Figure 9). Disconnect the on/off switch wires (labeled ON/OFF - see Figure 10). Unscrew the on/off/battery plate from the control panel (see Figure 11).
- Page 50 Optional Equipment Use the included torx wrench to remove the stock regulator (see Figure 14). The old regulator may be discarded. 10 The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see Figure 15) – MAKE SURE IT IS CORRECTLY ORIENTED.
- Page 51 Optional Equipment 12 Attach the wiring harness to the burner control (see Figure 18). Attach the gas control valve molex connector (see Figure 19). 13 Attach the blue and white wires to the IPI/CPI switch (see Figure 20). Connect the wiring harness to the stepper motor (see Figure 21).
- Page 52 Optional Equipment 15 Place the fan controller on the bottom panel as shown in Figure 23. Make sure the control module is positioned with the power cord to the right and the module at the back edge of the bottom panel. 16 Attach the power cord from the fan controller to the AC connection (see Figure 24).
- Page 53 Optional Equipment 18 Attach the accent light power lead to the fan controller in the “AUX OUT” receptacle (see Figure 28). NOTE: If using the optional fan, you will want to disconnect its power lead and connect it to the extra power lead included with this kit, then connect it to the “FAN”...
- Page 54 Optional Equipment 20 Attach the receiver to the control panel with the two #8 machine screws (Figure 31). 21 Re-attach the bottom plate to stove, taking care to prevent any wiring from being pinched (see Figure 32). Use the included wire ties, if necessary, to keep all wiring from contacting any hot or moving components.
- Page 55 Optional Equipment 23 Place the receiver coverplate (and switch) over the receiver (see Figure 35) and attach with the two screws included with the receiver (see Figure 36) 24 A wall mount is included with this kit for the remote. It may be mounted to the wall for easy access and storage.
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Page 56: Index
Approved Vent Configurations ... 13 Adjusting the Blower Speed ... 33 Adjusting the Flame Height ... 32 Air Shutter Adjustment ... 24 Altitude Considerations ... 12 Blower Control ... 33 BTU Input ... 6 BTU Output ... 6 Cap (see vent termination) ... 20 Chimney Cap (see vent termination) ...
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