Related Manuals for ICS 814
Summary of Contents for ICS 814
- Page 1 Concrete Cutting Chainsaw OPERATOR’S MANUAL ICS, Blount Inc. 4909 SE International Way Portland, OR 97222 www.icsbestway.com © Copyright ICS 2003 P/N 74595 12/03...
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Page 2: Table Of Contents
814 OPERATOR’S MANUAL TABLE OF CONTENTS SYMBOLS & LABELS SAFETY TECHNICAL SPECIFICATIONS SET-UP OPERATION TROUBLESHOOTING MAINTENANCE REFERENCE... -
Page 3: Symbols & Labels
814 OPERATOR’S MANUAL SYMBOLS & LABELS THE FOLLOWING SYMBOLS & LABELS MAY BE FOUND IN THIS MANUAL OR ON THE SAW A potentially hazardous situation exists which, if not avoided, could WARNING result in death or serious personal injury. A potentially hazardous situation exists which, if not avoided, may CAUTION result in minor or moderate personal injury. -
Page 4: Safety
Ref: Most diamond segments are .225 inches wide (5.72 mm). • DO NOT use the 814 side cover as a replacement side cover on any other saw. • NEVER run a diamond chainsaw upside-down. Concrete debris can fly back into the operator’s face. - Page 5 814 OPERATOR’S MANUAL SAFETY THE FOLLOWING CAUTION SYMBOL APPLIES TO ALL ITEMS LISTED IMMEDIATELY BELOW A potentially hazardous situation exists which, if not avoided, may CAUTION result in minor or moderate personal injury. • Always turn the hydraulic power supply OFF when performing maintenance on the saw.
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Page 6: Technical Specifications
Noise Level 88dB @ 3 ft (1 m) *For hydraulic systems with flow greater than 8 gpm (30 lpm) but less that 20 gpm (76 lpm) use ICS flow adaptor, P/N 70350 to reduce flow to 8 gpm (30 lpm). -
Page 7: Set-Up
814 OPERATOR’S MANUAL SET-UP BAR AND CHAIN INSTALLATION STEP 1 STEP 4 Loosen side cover nuts and remove side Mount the chain on the bar starting at the drive sprocket & continue over the bar nose. cover. Install the chain correctly. The bumper must always lead the segment into the cut as shown here. - Page 8 814 OPERATOR’S MANUAL SET-UP BAR AND CHAIN INSTALLATION STEP 7 STEP 6 Tension the chain. The chain should be tight Install the side cover over the bar studs and but able to be pulled around the bar by hand. install side cover nuts. Finger tighten only.
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Page 9: Operation
814 OPERATOR’S MANUAL OPERATION PRE-CUT CHECKLIST • Proper Chain Installation: The bumper should lead the segment into the cut. • Proper Chain Tension: The chain should be tight but easily pulled around the bar by hand. • Adequate Water Supply and Pressure: Minimum Flow: 2 gpm (8 lpm) Minimum Water Pressure: 20 psi (1.4 bar) - Page 10 814 OPERATOR’S MANUAL OPERATION CUTTING WITH THE 814 1. Plunge cut instead of starting at the top of the wall. This will reduce chatter, extend diamond life, create a straighter cut and more quickly enable the use of the Wallwalker®.
- Page 11 814 OPERATOR’S MANUAL OPERATION SYSTEM CLEAN-UP 1. Run saw, with water on, for 15 seconds out of cut to flush slurry and debris from chain, bar and drive sprocket. 2. Wash concrete slurry from saw assembly. Flush out valve handle with high water pressure, spraying water into all three openings.
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Page 12: Troubleshooting
814 OPERATOR’S MANUAL TROUBLESHOOTING • SLOW CHAIN SPEED - Be sure the power pack is providing the correct hydraulic pressure and flow 8 gpm (30 lpm) and 2,500 psi (172 bar) • POOR CUTTING PERFORMANCE - Diamonds may be “glazed over”. Make a few cuts in an abrasive material such as a cinder block to expose the diamonds. -
Page 13: Maintenance
814 OPERATOR’S MANUAL MAINTENANCE DRIVE SPROCKET REMOVAL AND INSTALLATION 1. Remove sidecover, bar and chain using scwrench. 2. Remove E-clip. The drive sprocket (rim sprocket) is a wear item and should be IMPORTANT changed every 2-3 diamond chains Key# Item Description... -
Page 14: Reference
814 OPERATOR’S MANUAL REFERENCE APPROXIMATE CUTTING RATES Material Cutting Rate 6 in (15cm) concrete 5 lineal inches per minute (12cm/min) 6 in (15cm) red brick 10 lineal inches per minute (25cm/min) #4 (12mm) rebar 10-20 seconds through each piece INCH-FOOT DEFINITION An in-ft is a measure of how much material is to be cut. - Page 15 814 OPERATOR’S MANUAL REFERENCE PERFORMANCE LOSS VS HYDRAULIC HOSE LENGTH ASSUMPTIONS: • 8 gpm (30 lpm) flow and 2,500 psi (172 bar) • Zero elevation change • 2 pairs of flush-face fittings per hose...