ICS 695XL Operator's Manual
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ICS 695XL Operator's Manual

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695XL
OPERATOR MANUAL
WARNING: READ AND UNDERSTAND ALL SAFETY WARNINGS
AND ALL INSTRUCTIONS BEFORE YOU USE THIS EQUIPMENT.
Failure to follow the warnings and instructions may result in fire, serious injury, or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
© 2015 ICS®, Blount International Inc. Specifications are subject to
change without notice. REV071315 F/N 577452

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  • Page 1 AND ALL INSTRUCTIONS BEFORE YOU USE THIS EQUIPMENT. Failure to follow the warnings and instructions may result in fire, serious injury, or death. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 2 Therefore, you should not rely on this translation, and should cross-reference the English version, where relying on the translated instructions could result in harm to your person or property. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 3: Table Of Contents

    ICS695XL NAMES AND TERMS PRODUCT IDENTIFICATION INTRODUCTION SAFETY RULES UNPACKING AND ASSEMBLY FUELING OPERATION TRANSPORTING & STORING MAINTENANCE TROUBLESHOOTING EMISSIONS TECHNICAL SPECIFICATIONS SERVICE CENTERS DECLARATION OF CONFORMITY © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 4: Symbols And Labels

    KERF WIDTH VENTILLATION REQUIRED Do not insert tool into slot Use tool in a well ventillated area narrower than chain. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 5 Risk of fire if warnings not Do not operate the saw using the saw. followed. with one hand. SLIPPERY SURFACE Unsure footing can lead to accidents. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 6 XXXXX = Saw number within production ICS 695XL batch in sequential order beginning with s/n ÅÅÅÅ VVXXXXX 00001 967 29 09-01 Blount, Inc. Portland, OR, USA e5*97/68SH3G3* 2010/26*0152*00 (II) © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 7: Operator Controls

    695XL OPERATOR MANUAL Symbols & Labels LABELS ON YOUR SAW OPERATOR CONTROLS CHOKE CONTROL DECOMPRESSION VALVE STARTER HANDLE MULTI-FUNCTION LEVER REFUELING PRIMER/PURGER BULB © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 8: Ics695Xl Names And Terms

    A device for setting the choke and temporarily advancing the throttle in a partially open position to aid starting. Mud flap A barrier to protect the operator from cutting debris and other projectiles. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 9 A device used as a fulcrum to provide mechanical advantage during cutting. Water shut-off valve A mechanism that controls water delivery and flow to the guidebar and chain. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 10: Product Identification

    Mud flap Rear hand guard Side cover Front handle Chain tensioning screw Starter handle Water shut off valve Primer/Purger Rear handle On/Off or Stop Control © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 11: Introduction

    Introduction INTRODUCTION The 695XL saw is designed to cut concrete, stone, and masonry when used with the appropriate genuine ICS Diamond Chain. Ductile iron pipe may also be cut but ONLY if using PowerGrit® Utility Saw Chain. This is a professional tool and is solely intended for use by trained and experienced operators.

  • Page 12: Safety Rules

    Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. IMPORTANT Indicates a potential situation exists which, if not avoided, may result in damage to your saw or property. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 13 Keep children and bystanders away from work area. Set up a well-marked safety zone with a roped boundary and clear signs to keep bystanders at least 6 m (20 ft) away. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 14: Personal Safety

    To reduce the risk of serious or fatal injury, we recommend persons with medical implants consult their physician and the medical implant manufacturer before operating this machine. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 15 DANGER DO NOT operate the ICS saw with a saw chain or saw bar designed to cut wood. Using wood cutting saw chain on the ICS saw could result in severe injuries to the operator or a bystander! Use ONLY the cutting attachments specified in this manual on this saw.

  • Page 16: Unpacking And Assembly

    CAUTION Always wear gloves when handling the bar and chain. These components can develop sharp edges and cause cuts. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 17 Loosen side cover nut and remove side cover. STEP 2 Place guidebar slot over bar stud and alignment block, ensuring even contact with bar pad. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 18 Tighten side cover nut finger tight, but do not fully tighten until chain is properly tensioned. NOTE: To ease assembly, turn tensioning screw fully counterclockwise before installing side cover. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 19 CAUTION: Be aware that the guidebar rails may develop sharp edges over time so always pull the diamond chain by the diamond segments. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 20 Correct chain tension is achieved when drive links CHAIN TOO LOOSE of chain hang just outside of the bar groove. Chain should move freely around guidebar by hand. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 21 695XL OPERATOR MANUAL Unpacking & Assembly CHECKING & ADJUSTING CHAIN TENSION All chains have a tendency to stretch when used. ICS chains stretch more than wood cutting chains because of the abrasive materials they are cutting. WARNING Improper chain tension can lead to failure of the chain or derailing of the chain off of the guidebar.
  • Page 22 Following are the basic instructions to assure correct water supply to the saw. WARNING ICS diamond saws require a continuous water supply to the guidebar and chain. A key purpose of the supply water is dust suppression. The potential for airborne particulates depends on many factors including, but not limited to, the material being cut, application and cutting environment.

  • Page 23: Fueling

    2% (50:1). Due to the heavy duty cycle ICS saws are subjected to in both concrete and utility pipe cutting applications, oil mixture and fuel quality are critical to the performance and life of the engine.
  • Page 24 12.8 NOTE: If the saw is not used for an extended period of time (3 months) the fuel tank should be emptied and cleaned. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 25: Fueling The Saw

    Customers are encouraged to remain consistent in the fuel option they choose for ICS saws. Alternating between options, such as going between traditional fuel to Alkylate fuel (Aspen) and back again may have negative impacts on the engine.

  • Page 26: Operation

    Chain tensioner mechanism functions properly and pin is not bent or broken • Drive sprocket not excessively worn and slides easily on adapter • Check alignment of drive sprocket and guidebar © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 27 With engine running and without depressing thottle trigger lockout, pull throttle trigger and assure continuous chain movement does not occur • Verify at engine idle speed that the chain does not move © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 28: Stopping The Saw

    Once released, control will automatically return to the “START” position. If control is pushed beyond the detent, it will lock in the “STOP” position and prevent starting. Close water valve completely. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 29 9. Allow the engine to idle briefly then pull throttle trigger several times to help warm up the engine. 10. Open the water valve completely. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 30 (such as rebar), and may start a fire in combustible materials such as dry grass, wood and fuel. Be sure to use adequate water pressure and have fire fighting equipment readily available. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 31: Cutting With The Saw

    Be aware that debris may be ejected differently than when cutting in a vertical position. IMPORTANT Always operate saw at full throttle. For best results, always operate the saw at full power. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 32 Operation 695XL OPERATOR MANUAL CUTTING WITH THE SAW To assure the best performance from your ICS saw, follow all safety precautions and recommended techniques. Additional helpful information can be obtained at icsdiamondtools.com. CONCRETE/MASONRY CUTTING Planning the Cut 1. Select the proper chain type for the material being cut. Refer to the chain selection guide in this manual.
  • Page 33 4. Pull saw out, rotate rear handle down, press bottom of saw to leading edge of cut and rotate rear handle up 5. Reengage WallWalker® and repeat Steps 3 and 4 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 34: Cutting Tips

    This can be accomplished by first making a few cuts in an abrasive material such as a cinder block or brick. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 35 4. To assist with cutting, engage the WallWalker® in the cut when possible to provide additional leverage and alternate cutting between the near and far side walls of the pipe. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 36: Transporting & Storing

    Proper handling of the saw will reduce the likelihood of accidental contact with the guidebar and chain. IMPORTANT ICS recommends mixing fuel in small batches, to be used within 30 days. Fuel stabilizers (additives) can prolong the life of the fuel, but still should not be stored longer than 90 days.

  • Page 37: Maintenance

    1. Change the spark plug. Adjust the electrode to 0.5 mm (0.020 in). 2. Check the fuel filter located inside the fuel tank. Clean or replace if clogged. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 38: Air Filter

    Check fuel filter, assure it is free of debris • Replace fuel filter if it is stained dark or clogged (fuel filter cannot be cleaned) © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 39: Spark Plug

    Spray lightweight oil into the air intake slots on the starter housing and flywheel (this will prevent the starter pawls from sticking) • Inspect the starter cord for fraying, replace if necessary © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 40: Tensioning The Recoil Spring

    IMPORTANT Check that the pulley can be turned an additional 1/2 turn when the starter cord is pulled all the way out. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 41 NOTE: The chain tensioner is located on the side cover. Chain Tensioner Chain Tensioner © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 42 • Visually check proper spring clip engagement in groove of half collars. Both half collars should be firmly secured to the shaft © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 43 The guidebar is solely a guide track for the chain. Never use the guidebar to lift, twist or pry concrete material • Prior to storage, spray the chain and guidebar with lightweight oil © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 44 Abrasive Diamond Chain p/n 531747 p/n 525344 PowerGrit Diamond Chain p/n 537764 ® .444” Pitch Guidebar p/n 553208 p/n 524490 .444” Pitch Drive Sprocket p/n 525496 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 45: Troubleshooting

    Insufficient water pressure CHAIN BREAKAGE Inserting saw into slot narrower than diamond chain segments Using chain that is already stretched beyond ability to tension © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 46 695XL OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 47: Emissions

    Also included may be hoses, connectors and other emission related assemblies. Where a warrantable condition exists, ICS will repair your saw engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor. MANUFACTURER’S WARRANTY COVERAGE The emission control system on 2009 and later small non-road engines is warranted for two years.
  • Page 48 LENGTH OF COVERAGE ICS warrants to the initial purchaser and each subsequent owner that the engine is free from defects in materials and workmanship which cause the saw engine to fail to conform with applicable emission regulations for a period of two years.

  • Page 49: Technical Specifications

    Spark Plug Electrode gap 0.5 mm (0.020 in) (1) Measured in accordance with ANSI S12.51-2012/ISO3741:2010 (2) Measured in accordance with ISO5349-1:2001, ISO22867:2011 and ISO19432:2012 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 50: Service Centers

    AMERICAN TOOL AND FASTENER 972-801-9909 1331 E PLANO PKWY STE #B PLANO 75074 HENARD UTILITY PRODUCTS, INC 501 268-1987 1920 S. MAIN STREET SEARCY 72143 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

  • Page 51: Declaration Of Conformity

    Rue Emile Francqui, 5 Product Safety & Compliance Manager 1435 Mont-Saint-Guilbert Blount International Inc. Portland Or. 97222 USA Belgium Date / Place: 26JUN2015 / Portland OR. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...
  • Page 52 695XL OPERATOR MANUAL ICS | BLOUNT, INC. 4909 SE INTERNATIONAL WAY PORTLAND, OR 97222 800.321.1240 icsdiamondtools.com © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577452...

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