ICS 680ES Operator's Manual
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ICS 680ES Operator's Manual

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680ES
OPERATOR MANUAL
WARNING: READ AND UNDERSTAND ALL SAFETY WARNINGS
AND ALL INSTRUCTIONS BEFORE YOU USE THIS EQUIPMENT.
Failure to follow the warnings and instructions may result in fire, serious injury, or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
Original Document
© 2015 ICS®, Blount International Inc. Specifications are subject to
change without notice. REV071315 F/N 577451

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  • Page 1 Failure to follow the warnings and instructions may result in fire, serious injury, or death. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Original Document © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 2 Therefore, you should not rely on this translation, and should cross-reference the English version, where relying on the translated instructions could result in harm to your person or property. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 3: Table Of Contents

    PRODUCT IDENTIFICATION INTRODUCTION SAFETY RULES UNPACKING AND ASSEMBLY FUELING OPERATION TRANSPORTING & STORING MAINTENANCE TROUBLESHOOTING REFERENCE EMISSIONS TECHNICAL SPECIFICATIONS SERVICE CENTERS DECLARATION OF CONFORMITY © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 4: Symbols And Labels

    KERF WIDTH VENTILLATION REQUIRED Do not insert tool into slot Use tool in a well ventillated area narrower than chain. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 5 Risk of fire if warnings not Do not operate the saw using the saw. followed. with one hand. SLIPPERY SURFACE Unsure footing can lead to accidents. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 6 Y = Last Digit of the WW = Week number XXXX = Indicates the saw number year the saw was built within the year within production series © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 7: Ics 680Es Names And Terms

    Mud flap A barrier to protect the operator from cutting debris and other projectiles. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 8 A device used as a fulcrum to provide mechanical advantage during cutting. Water shut-off valve A mechanism that controls water delivery and flow to the guidebar and chain. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 9: Product Identification

    Mud flap Rear hand guard Chain catcher Multi-function lever Front handle Water shut Chain tensioning screw off valve Starter handle Fuel filler cap Rear handle © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 10: Introduction

    680ES OPERATOR MANUAL INTRODUCTION The 680ES saw is designed to cut concrete, stone, and masonry when used with the appropriate genuine ICS Diamond Chain. This is a professional tool and is solely intended for use by trained and experienced operators. A first time operator should obtain practical instruction before using the saw, as well as reading and understanding this Operator’s Manual.

  • Page 11: Safety Rules

    Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. IMPORTANT Indicates a potential situation exists which, if not avoided, may result in damage to your saw or property. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 12 Keep children and bystanders away from work area. Set up a well-marked safety zone with a roped boundary and clear signs to keep bystanders at least 6 m (20 ft) away. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 13: Personal Safety

    To reduce the risk of serious or fatal injury, we recommend persons with medical implants consult their physician and the medical implant manufacturer before operating this machine. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 14 DANGER DO NOT operate the ICS saw with a saw chain or saw bar designed to cut wood. Using wood cutting saw chain on the ICS saw could result in severe injuries to the operator or a bystander! Use ONLY the cutting attachments specified in this manual on this saw.

  • Page 15: Unpacking And Assembly

    CAUTION Always wear gloves when handling the bar and chain. These components can develop sharp edges and cause cuts. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 16 680ES OPERATOR MANUAL GUIDEBAR AND DIAMOND CHAIN INSTALLATION & TENSIONING STEP 1 Loosen side cover nuts and remove side cover. STEP 2 Remove shipping spacer. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 17 Place guidebar onto studs and tensioning adjustment pin. STEP 4 Mount the diamond chain on the guidebar starting at the drive sprocket and continue over the guidebar nose. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 18 Make sure all the drive links are inside the guidebar groove then lift the bar nose and tension the chain by turning the tensioning screw clockwise. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 19 NOTE: To prevent chain tensioner breakage, be sure the side cover nuts are tightened to approximately 27 Nm (20 ft-lbs). CHAIN TOO TIGHT CHAIN TOO LOOSE © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 20 When a chain stretches to a point where the drive links are hanging approximately 12 mm (1/2 in) to 18 mm (3/4 in) below the guidebar groove, it is time to tension the chain. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 21 Following are the basic instructions to assure correct water supply to the saw. WARNING ICS® diamond saws require a continuous water supply to the guidebar and chain. A key purpose of the supply water is dust suppression. The potential for airborne particulates depends on many factors including, but not limited to, the material being cut, application and cutting environment.

  • Page 22: Fueling

    ALKYLATE FUELS Alkylate fuel (i.e. Aspen 4) is an acceptable alternative to conventional fuel when combined with ICS 2-stroke oil (or other high quality 2-stroke oil) at a mixture of 4% (25:1). NOTE: If using Aspen alkylate fuel or similar, carburetor adjustments are not necessary or recommended.
  • Page 23 25.6 NOTE: If the saw is not used for an extended period of time (3 months) the fuel tank should be emptied and cleaned. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 24: Fueling The Saw

    Customers are encouraged to remain consistent in the fuel option they choose for ICS saws. Alternating between options, such as going between traditional fuel to Alkylate fuel (Aspen) and back again may have negative impacts on the engine.

  • Page 25: Operation

    Chain tensioner mechanism functions properly and pin is not bent or broken • Drive sprocket not excessively worn and slides easily on adapter • Check alignment of drive sprocket and guidebar © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 26 With engine running and without depressing thottle trigger lockout, pull throttle trigger and assure continuous chain movement does not occur. • Verify at engine idle speed that the chain does not move. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 27: Stopping The Saw

    To turn the engine off, push the multi-function lever down until engine stops. The multi-function lever will then remain in the “STOP” position and prevent starting. Close water valve completely. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 28 9. Allow the engine to idle briefly, then pull throttle trigger several times to help warm up the engine. 10. Open the water valve completely. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 29 6. Allow the engine to idle briefly, then pull throttle trigger several times to help warm up the engine. 7. Open the water valve completely. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 30 (such as rebar), and may start a fire in combustible materials such as dry grass, wood and fuel. Be sure to use adequate water pressure and have fire fighting equipment readily available. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 31: Cutting With The Saw

    Be aware that debris may be ejected differently than when cutting in a vertical position. IMPORTANT Always operate saw at full throttle. For best results, always operate the saw at full power. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 32 Operation 680ES OPERATOR MANUAL CUTTING WITH THE SAW To assure the best performance from your ICS saw, follow all safety precautions and recommended techniques. Additional helpful information can be obtained at icsdiamondtools.com. CONCRETE/MASONRY CUTTING Planning the Cut 1. Select the proper chain type for the material being cut. Refer to the chain selection guide in this manual.
  • Page 33 4. Pull saw out, rotate rear handle down, press bottom of saw to leading edge of cut and rotate rear handle up 5. Reengage WallWalker® and repeat Steps 3 and 4 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 34: Cutting Tips

    This can be accomplished by first making a few cuts in an abrasive material such as a cinder block or brick. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 35 680ES OPERATOR MANUAL This page intentionally left blank © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 36: Transporting & Storing

    Proper handling of the saw will reduce the likelihood of accidental contact with the guidebar and chain. IMPORTANT ICS recommends mixing fuel in small batches, to be used within 30 days. Fuel stabilizers (additives) can prolong the life of the fuel, but still should not be stored longer than 90 days.

  • Page 37: Maintenance

    1. Change the spark plug. Adjust the electrode to 0.5 mm (0.020 in). 2. Check the fuel filter located inside the fuel tank. Clean or replace if clogged. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 38: Air Filter

    Check fuel filter, assure it is free of debris. • Replace fuel filter if it is stained dark or clogged (fuel filter cannot be cleaned). © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 39: Spark Plug

    Spray lightweight oil into the air intake slots on the starter housing and flywheel (this will prevent the starter pawls from sticking). • Inspect the starter cord for fraying, replace if necessary. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 40: Tensioning The Recoil Spring

    IMPORTANT Check that the pulley can be turned an additional 1/2 turn when the starter cord is pulled all the way out. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 41 After each use thoroughly flush the chain tensioner with water and apply a liberal amount of waterproof grease covering the chain tensioner screw. Chain Tensioner © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 42 Install the clutch by turning it counter clockwise on the drive shaft and firmly tighten. Replace the clutch slurry shield. Installation of drive sprocket assembly is now complete. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 43 The guidebar is solely a guide track for the chain. Never use the guidebar to lift, twist or pry concrete material. • Prior to storage, spray the chain and guidebar with lightweight oil. © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...
  • Page 44 71705 ™ TwinMAX Abrasive Diamond Chain p/n 71554 p/n 71610 ™ 3/8” Pitch Guidebar p/n 71395 p/n 513122 3/8” Pitch Drive Sprocket p/n 70949 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 45: Troubleshooting

    Insufficient water pressure. CHAIN BREAKAGE Inserting saw into slot narrower than diamond chain segments. Using chain that is already stretched beyond ability to tension © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 46: Reference

    Reference 680ES OPERATOR MANUAL This page intentionally left blank © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 47: Emissions

    Also included may be hoses, connectors and other emission related assemblies. Where a warrantable condition exists, ICS will repair your saw engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor. MANUFACTURER’S WARRANTY COVERAGE The emission control system on 2009 and later small non-road engines is warranted for two years.
  • Page 48 LENGTH OF COVERAGE ICS warrants to the initial purchaser and each subsequent owner that the engine is free from defects in materials and workmanship which cause the saw engine to fail to conform with applicable emission regulations for a period of two years.

  • Page 49: Technical Specifications

    NGK BPMR8Y or Champion RCJ7Y Spark Plug Electrode gap 0.5 mm (0.020 in) (1) Measured in accordance with ANSI S12.51-2012/ISO3741:2010 (2) Measured in accordance with ISO5349-1:2001 and ISO22867:2011 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV072915 F/N 577451...

  • Page 50: Service Centers

    AMERICAN TOOL AND FASTENER 972-801-9909 1331 E PLANO PKWY STE #B PLANO 75074 HENARD UTILITY PRODUCTS, INC 501 268-1987 1920 S. MAIN STREET SEARCY 72143 © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

  • Page 51: Declaration Of Conformity

    Noise Directive (ODN) 2000/14/EC according to ANNEX V, see technical specifications EN ISO14982:2009; CISPR12:2007+AMD1:2009 CLARIFICATION OF PRODUCT CLASS: The ICS 680GC Gas Saw, using the appropriate genuine ICS Diamond Chain, is designed to ONLY cut concrete or designated materials other than wood. The cutting means is by grinding through the work piece, using a continuous water supply as a coolant and lubricant.
  • Page 52 680ES OPERATOR MANUAL ICS | BLOUNT, INC. 4909 SE International Way Portland, OR 97222 USA 800.321.1240 icsdiamondtools.com © 2015 ICS®, Blount International Inc. Specifications are subject to change without notice. REV071315 F/N 577451...

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