LEGRAND KEOR S 3KVA 1 Operating & Installation Manual

LEGRAND KEOR S 3KVA 1 Operating & Installation Manual

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KEOR S 3-10 kVA
Operating & Installation Manual
LE08008AB

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Table of Contents
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Summary of Contents for LEGRAND KEOR S 3KVA 1

  • Page 1 KEOR S 3-10 kVA Operating & Installation Manual LE08008AB...
  • Page 2 KEOR S 3-10 kVA ENGLISH...
  • Page 3 KEOR S 3-10 kVA Important Notices! Thank you for choosing LEGRAND UPS System to supply your Critical Application. This manual contains important information about commissioning, usage and technical properties of the UPS. It also contains safety information for operator and instructions to secure your critical load. Applying the recommendation detailed in this manual is necessary to use UPS safely and correctly.
  • Page 4 Description of the Symbols Used in the Manual This symbol points out the instructions which are especially important. This symbol points out the risk of electric shock if the following instruction is not followed. This symbol points out the instructions, which may be resulted with the injury of the operator or damage of the equipment if not followed.
  • Page 5: Table Of Contents

    KEOR S 3-10 kVA Index 1 Foreword 1.1. Overview Manual 2 Warranty 2.1. Terms of Warranty Out of Warranty Terms and Conditions 3 Safety 3.1 Description of the Symbols Used on the Labels Applied to the UPS 3.2 Individual Protective Gear 3.3 Important Notice for UPS 3.4 Important Notice for Battery 3.5 Emergency interventions...
  • Page 6 7 Operation Modes 7.1. Online Mode (norl) 7.2. Eco Mode (Eco) 7.3. Bypass Mode 7.4. Battery Mode 7.5. Frequency Converter Operation (cF50 – cF60) 7.6. Maintenance Bypass Mode (for 6-10kVA) 8 Front Panel & Rear Panel 8.1. Front Panel Segments 8.1.1.
  • Page 7: Foreword

    This UPS aims to be efficient, functional, safe and very easy to install and use. LEGRAND has studied the best way to reconcile high-tech performance and ease of use, making “user friendly” technologi¬cally advanced products.
  • Page 8: Warranty

    2.1. Terms of Warranty • Warranty period begins from the date of commissioning of the UPS by authorized LEGRAND UPS Technical Service staff or authorized LEGRAND distributor Technical Service Staff. • The UPS including all the internal parts is under the warranty of LEGRAND.
  • Page 9: Safety

    KEOR S 3-10 kVA 3. Safety Information related to safety of the UPS, battery, load and the user is summarized below. But the equipment should not be installed before reading the manual completely. 3.1. Description of the Symbols Used on the Labels Applied to the UPS PE: Protective Earth PB: Protective Bonding Danger! High Voltage (Black/Yellow)
  • Page 10: Important Notice For Ups

    • When used for particular applications such as life support systems or any other application where product failure is likely to cause substantial harms to person, we would advise you to contact LEGRAND UPS to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable...
  • Page 11: Important Notice For Battery

    3.4. Important Notice for Battery • The batteries may only be installed and commissioned by authorized LEGRAND UPS Technical Service Personnel. • Make sure that the battery qty is proper for the unit and they are same type and capacity. Otherwise danger of explosion and fire is within the bounds of possibility.
  • Page 12: Requirement

    4. Requirement 4.1. Transportation The UPS must be placed and stand in a vertical position throughout the transportation. Use suitable equipment to remove the UPS from the pallet. The equipment shall be packed properly during transportation. Therefore it is recommended to keep the original package for future need. All packing material must be recycled in compliance with the laws in force in the country where the system is installed.
  • Page 13: Storage

    KEOR S 3-10 kVA Figure.4.2-1 Figure.4.2-2 PLACEMENT: Please leave 30cm distance (12inch) from the back side of UPS for ventilation and humidity should be between 30-90% (non-condensing) The UPS should be mounted on a concrete surface and non-combustible surface. 4.3. Storage Please store the UPS in an environment where the temperature is between -25 C + 55...
  • Page 14: Installation

    Weight Models Internal Transformer Internal Batteries Type (HxWxD) (mm) (kg) UPS KEOR S 3KVA 1 6 blocks 12 AH UPS KEOR S 3KVA 2 12 blocks 12 AH UPS KEOR S 3KVA 3 18 blocks 12 AH UPS KEOR S 3KVA T1...
  • Page 15: Unpacking Procedure

    KEOR S 3-10 kVA 5.2. Unpacking Procedure Figure.5.2-1 Figure.5.2-2 Remove the wrap and the package. Figure.5.2-3 Figure.5.2-4 Screw off the stop plates placed at the front and back of UPS. Remove the stop plate Figure.5.2-5 Figure.5.2-6 Unload the UPS via wheels over the ramp. Place UPS in the installation area.
  • Page 16: Installation Procedures And Instructions For Single Systems

    It is recommended to store the original UPS packaging for future needs. 5.3. Installation Procedures and Instructions for Single Systems The equipment may only be installed and commissioned by authorized LEGRAND UPS Technical Service Staff or authorized LEGRAND distributor Technical Service Staff. 5.3.1. Power Connections When the UPS is brought from a cold place to a warmer place, humidity of the air may condensate in it.
  • Page 17 KEOR S 3-10 kVA 1 Battery Circuit Breaker 2 Terminal Cover 3 Cable Glands 4 Input Circuit Breaker 5 Output Circuit Breaker 6 Terminals 7 Cable Fixing Tools Figure.5.3.1-1 Keor S 3kVA 1 Battery Circuit Breaker 2 Terminal Cover 3 Battery Cable Gland 4 Input Cable Gland 5 Output Cable Gland 6 Input Circuit Breaker...
  • Page 18 1 Battery Cable 2 Input Cable 3 Output Cable Figure.5.3.1-3 Pass the cables through the glands Figure.5.3.1-4 Power Connection of Charger and Batt...
  • Page 19 KEOR S 3-10 kVA Figure.5.3.1-5 Power Connection of Charger and Batt Connections shall be made in the following order; 5.3.1.1. Earth Connection The device shall be earthed for a safe and reliable operation. Connect the PE/PB ground terminals before connecting any other cable. Recommended ground wire cross section should be at least half of the section of cable phases AND should comply with the standards of the country (for example NFC 15100 in France).
  • Page 20 5.3.1.2. Input Connection The installation and adjustment of distribution panel should be done by The installation and adjustment of distribution panel should be done by specialized technician. specialized technician. Please add double-pole miniature circuit breaker (equivalent UPS input breaker) to distribution board where UPS is to be connected.
  • Page 21 Internal and external battery string can be used together. If external battery cabinet is used, the cabinet should be supplied by the manufacturer. If battery cabinets not supplied by LEGRAND, it is the installer’s responsibility to check the electrical compatibility and the presence of appropriate protection devices between the cabinet and Keor S.
  • Page 22 Double check the polarity of battery connection! 5.3.1.5. Output Connection Make sure that all circuit breakers are at “OFF” position before starting with the installation. Please add double-pole miniature circuit breaker (equivalent to UPS output breaker) to distribution board “L” where the loads are to be connected.
  • Page 23: Installation Procedures And Instructions For Parallel Systems (For 6-10Kva)

    KEOR S 3-10 kVA 5.4. Installation Procedures and Instructions for Parallel Systems (for 6-10kVA) 5.4.1. Important Safety Instructions UPS can only be paralleled with the same model/capacity units. • Maximum of 4 identical power Keor S unit can be connected in parallel. In case of N+1 configuration, Maintenance Bypass Circuit Breaker (Q4) cannot be used.
  • Page 24 Position: Air outlets of the UPS are present on the front and back sides. Air flow is from front to back. Leave at least 30 cm at the front and back side of the UPS for ventilation. After the installation position of the UPS is properly arranged, please lock the casters of the UPS firmly as indicated below.
  • Page 25: Installation Instruction

    KEOR S 3-10 kVA 5.4.3. Installation Instruction Make sure those wires & cables used in the input, output and battery are separately installed. Do not inter- cross or mix those wires & cables together to avoid from any unnecessary noise interference. The communication connecting wires for parallel function and other wires for control signals, including RJ45, RS232, RS485, USB, ESD and Shutdown shall be kept away from those wires and cables mentioned before.
  • Page 26: Parallel Setting

    5.4.4. Parallel Setting Parallel Function Enable and ID Numbers • Turn on UPS AC input independently (Inverter off ). • Enter Setup Mode. • Set ID numbers different, and there must have an “Id01” UPS to be the default master unit of parallel system.
  • Page 27 KEOR S 3-10 kVA CONTROL CONTROL CONTROL CONTROL IN PUT OUT PUT 1050mm RJ-45 communication connecting wire 1900mm RJ-45 communication connecting wire Max. 25M; all Input Power cables shall be with the same length Max. 25M, all Output Power cables shall be with the same length Figure.5.4.5-1 Cabling Requirements...
  • Page 28 a1, a2: Mains Supply MCB 2p d: Distribution MCB o1, o2 unit output switch 2p NOTE: Q4= Internal Maintenance Bypass can be used when total load < single unit rating (kVA) Option o1, o2= unit output disconnect switch to enable single unit complete shut down for maintenance a, o should be 2poles In case we have parallel system with internal transformer;...
  • Page 29 KEOR S 3-10 kVA a1, a2, a3: Mains Supply MCB 2p d: Distribution MCB o1, o2, o3 unit output switch 2p OS: General output switch 2p Q: External Maintenance Bypass MCB 2p NOTE: Q = External Maintenance Bypass MCB OS = general output disconnect switch Rating = N X unit rating (kVA) Internal Maintenance Bypass Q4 cannot be used should be locked to avoid any misuse.
  • Page 30 Figure.5.4.5-4 Parallel System Communication Connection Set the two terminal resistorsof two (2) or four (4) UPS to at “ON” positions...
  • Page 31 KEOR S 3-10 kVA Figure.5.4.5-5 Parallel System Communication Connection Figure.5.4.5-6 UPS#1 UPS#2 MTBS UPS#1 UPS#2 UPS#3 MTBS UPS#1 UPS#2 UPS#3 UPS#4 MTBS Connect parallel RJ-45 cables as a “Ring-Network” as above. MTBS is optional equipment.
  • Page 32: Communication

    6. Communication Connectivity cards allow the UPS to communicate in a variety of networking environments and with differ- ent type of devices. The Communication port on the UPS provides true RS232 type to communicate with UPS software to re- mote monitoring the power and UPS status. UPS MANAGEMENT SOFTWARE (option) of the UPS is compatible with many operating systems such as Windows 98, &...
  • Page 33: Snmp/Web Card

    KEOR S 3-10 kVA 6.2. SNMP/WEB Card It is installed into INTERFACE slot on the rear panel. For installation, please refer to the User’s Manual attached with the card. Models Description CS121B SK STANDARD network interface, internal version (card) CS121M SK INDUSTRIAL network interface, internal version (card) Table 9 In case of internal SNMP use with UPS, serial communiation port (RS232) is disabled.
  • Page 34: Operation Modes

    7. Operation Modes Uninterruptible Power Supplies (UPS) have an important function in the protection of the critical and sensi- tive loads from the irregular mains electricity conditions and they are used to supply uninterruptible energy to these loads. In such irregular mains electricity conditions, the user can provide an artificial energy supply to the equipment present in the office or at home by using an UPS.
  • Page 35: Online Mode (Norl)

    KEOR S 3-10 kVA 7.1. Online Mode (norl) Energy is drawn from the mains input. Loads are supplied through the rectifier and the inverter. The AC volt- age at the input is converted to a DC voltage by the rectifier. The inverter converts this DC voltage to an AC voltage with a stable sinusoidal waveform, amplitude and frequency.
  • Page 36: Bypass Mode

    Eco Operation mode does not provide perfect stability in frequency/waveform/rms value of the output voltage like in Online Operation. Thus, the use of this mode should be carefully executed according to the level of protection required by the application. Eco Operation mode does not provide electronic short circuit protection like in Online Operation.
  • Page 37: Battery Mode

    KEOR S 3-10 kVA Keor S 3kVA The mains voltage is required to be in certain range for Bypass Operation. Bypass range is 176VAC~ 264VAC or 187VAC~264VAC (It can be adjustable). In case the mains is out of the limit it cannot switch to Bypass Operation even if a fault occurs.
  • Page 38: Maintenance Bypass Mode (For 6-10Kva)

    The adjustment of frequency converter settings should be done by authorized Technical Personnel. 7.6. Maintenance Bypass Mode (for 6-10kVA) This feature is useful while performing maintenance or service and shall only be executed by authorized Technical Service Personnel. Warning: For models 6 and 10kVA with internal insulation transformer, the trans- former remains powered inside the maintenance bypass circuit, even when in- put switch Q1 is in OFF position! Maintenance bypass enables the user to isolate the electronic circuitry of the UPS from the mains and the...
  • Page 39: Front Panel & Rear Panel

    KEOR S 3-10 kVA 8. Front Panel & Rear Panel The front panel located at the front side of the UPS, informs the user about operating status, alarm condi- tions and measurements. It also provides access to control and configuration parameters. The cable connections, the circuit breakers and the communication slots are located at the Rear Panel.
  • Page 40 Figure.8.1.1-3 Figure.8.1.1-4 Front View Front Panel Keor S 6-10kVA Front Panel Item Definition LCD Display Green LED lights up to indicate the UPS has the capability to run under redundancy mode. Green LED steadily lights up to indicate that the utility input voltage is within the window; the LED flashes flickeringly to indicate that the utility input voltage is within the acceptable window Green LED lights up to indicate Bypass Input is normal.
  • Page 41: Liquid Crystal Display (Lcd)

    KEOR S 3-10 kVA 8.1.2. Liquid Crystal Display (LCD) ENERGY FLOW DIAGRAM is located at the left side and the measurements/infor- mation are located at the right of LCD. You may find the information of some Symbols on the LCD Display Panel as below; All the Symbols on the Screen:...
  • Page 42 Self Test OK: Self Test FAIL: Battery Mode: Online (norl) Mode: OFF Mode: * It shows “OFF”, which means UPS pre-start is unsuccessfull.
  • Page 43 KEOR S 3-10 kVA Item Symbol Description LINE Utility or Bypass Source Battery Low Battery Abnormal UPS Overloading UPS Working in specified mode* A Blackout Transfer occurred in UPS Output Bypass Input Abnormal, UPS fails to transfer to bypass, Bypass abnormal at ECO mode Utility Input Abnormal UPS Shutoff LINE OFF...
  • Page 44: Rear Panel

    8.2. Rear Panel Figure.8.2-1 USB Port RS232 Port Emergency Switching Device Cooling Fans SNMP Interface Slot Input / Output/Battery Circuit Breakers Terminal Cover Keor S 3kVA without Transformer Figure.8.2-2 USB Port RS232 Port Emergency Switching Device Cooling Fans SNMP Interface Slot Input/Output/Battery Circuit Breakers Terminal Cover Keor S 3kVA with Transformer...
  • Page 45 KEOR S 3-10 kVA Figure.8.2-3 RS232 Port (CN1) Terminal Resistor for Parallel function CAN Bus Connection Port for Parallel System (PAR1/CN2.1 – PAR2/CN2.2) SNMP Interface Slot Cooling Fan Input-Output-Battery-Manual Bypass Circuit Breakers Emergency Switching Device Terminal Cover & Terminals Keor S 6-10kVA without Transformer Figure.8.2-4 RS-232 Portu (CN1) Terminal Resistor for Parallel function...
  • Page 46: Operating Procedures

    9. Operating Procedures 9.1. UPS Default Data and Special Function Execution After UPS completely starts up, press FUNCTION (10) key pad to change the LCD display screen to drawing Q1. * It shows buzzer is “On”. * It shows buzzer is “Off”. Press key pad to scroll down the screen and check the UPS settings.
  • Page 47 KEOR S 3-10 kVA * It shows Bypass Voltage is adjusted to narrow one. * It shows bypass voltage is adjusted to wider one. * It shows Frequency Window is +/-3Hz. * It shows inverter output voltage. * It shows the UPS is operated in “normal mode”. * It shows the UPS is operated in “Eco mode”.
  • Page 48 * It shows the UPS is operated in “CVCF 50Hz mode”. * It shows the UPS is operated in “CVCF 60Hz mode”. The adjustment of frequency converter settings should be done by authorized Technical Personnel. * It shows Output Voltage Adjustment % from 0% to 3% or -0% to -3%. For only Keor S 6-10kVA;...
  • Page 49: Ups Default Settings And Their Alternatives

    KEOR S 3-10 kVA Press scroll up key pad, you may execute special functions. The Functions includes buzzer ON (as drawing Q1), or buzzer OFF (as drawing Q2, Alarm silence for UPS Warning) and self-test OFF (As drawing R1) or self-test ON. (as drawing R2. UPS will execute battery test for 10 seconds. If the self-test is successful, it will show as Drawing E1;...
  • Page 50 • Drawings S1 and S2 mean the bypass input acceptable window. For 3kVA; it can be 176VAC~264VAC or 187VAC~264VAC. For 6-10kVA; it can be 184VAC~260VAC or 195VAC~260VAC. • Drawing T means the bypass frequency window of the Inverter Output, the acceptable setting values are ±3Hz and ±1Hz.
  • Page 51: Commissioning

    KEOR S 3-10 kVA 9.3. Commissioning After all connections and settings have been done, UPS can be started-up in two ways. If the mains is in normal condition, you may start-up with the mains. If it is not, you may start-up the UPS from the battery.
  • Page 52 Press the UPS ON Switch for approx. 3 seconds, then the Buzzer sounds twice and the LCD display changes from drawing B to drawing C. Then, the UPS is under self-test mode again, the LCD display will illustrate from drawing C to drawing D and remain approx.
  • Page 53: Start-Up With The Battery (Cold Start)

    KEOR S 3-10 kVA Your start-up operation of the UPS is completely now. Make sure UPS charged the batteries minimum 8 hours and the batteries are fully charged. 5. Switch the output circuit breaker (Q2) to “ON” position. 6. Switch the output circuit breaker on the distribution panel to “ON” position. Afterwards UPS starts to supply the loads.
  • Page 54: Decommissioning

    * It shows Utility input is “0” and Utility Abnormal. 5. Switch the output circuit breaker (Q2) to “ON” position. 6. Switch the output circuit breaker on the distribution panel to “ON” position. Afterwards UPS starts to supply the loads. 9.4.
  • Page 55: Emergency Switching Device (Esd)

    KEOR S 3-10 kVA Warning: for models 6 and 10kVA with internal insulation transformers, the trans- former remains live inside the maintenance bypass circuit. During Maintenance Bypass operation; in case of any mains interruption, all loads on the output will be deenergized. Maintenance Bypass Operation should not be preferred for long time use.
  • Page 56: Preventive Maintenance

    Maintenance includes fully control of all the electronic and mechanical components in UPS. And they need- ed to be replaced after their lifetime is over. Periodic maintenance ensures to improve UPS’s efficiency and to extend life-time. LEGRAND recommends a minimum yearly periodic maintenance visit by authorized LEGRAND UPS Technical Service.
  • Page 57: Troubleshooting

    • If the input voltage of the Utility is within the input window of the UPS? In case problems or symptoms still exist, please proceed the followings for proper adjustment. Should the problem persists, please contact the LEGRAND Technical Assistance Centre. KEOR S 3KVA...
  • Page 58 KEOR S 6-10KVA Situation Check Items Solution Check the error code shown on the LCD screen UPS Fault LED 1. Er05, Check to see if the battery connection is proper- ly done, then re-charge the batteries for 8 hours Read the error code (see Ap- to see whether the UPS may backup normally;...
  • Page 59 To release the UPS lock, please proceed the followings: • Check those error messages recorded. • Check Section 11 to solve the problem. Otherwise, consult to the LEGRAND Technical Assistance Centre. • Press Off key pad for 5 seconds and buzzer will sound twice.
  • Page 60: Appendix-1: Error List

    Appendix-1: Error List Definition Code KEOR S 3kVA KEOR S 6-10kVA Er05 Battery Weak or Dead Er06 Output Short Circuit Er10 Inverter Over-current Er11 UPS Overheat Er12 UPS Output Overloading Er14 Fan Error Wrong Procedure to Enter Maintenance Mode Er15 Output Parameters Set Error in Parallel System Er16 (for 6-10kVA)
  • Page 61: Appendix-2: Status & Alarm Buzzer

    KEOR S 3-10 kVA Appendix-2: Status & Alarm Buzzer The following table helps to define some of the common UPS statuses with respect to their buzzer beep descriptions. Status Definitions Buzzer Beep Descriptions UPS faulty, Inverter shutdown. All functions in- Long Continuous Beep habited.
  • Page 62: Appendix-3: Technical Specifications

    Appendix-3: Technical Specifications Tower Model (1Ph/1Ph) Keor S 3kVA Keor S 6kVA Keor S 10kVA Power (kVA) Power (kW) INPUT Voltage Tolerance (@Full Load) 165~280VAC 195~280VAC Frequency 45 ~ 65 Hz Phase/Wire Single Line + Neutral + Protective Earth Power Factor Up to 0.99 at 100% Linear Load OUTPUT Voltage Window...
  • Page 63: Appendix-4: Description Of Ups And Block Diagram

    KEOR S 3-10 kVA Appendix-4: Description of UPS and Block Diagram Name Definition Input Optional Internal Battery External Battery Output Input Circuit Breaker Output Circuit Breaker Battery Circuit Breaker Maintenance Bypass Circuit Breaker Input Fast Fuse Output Fast Fuse Rectifier Fast Fuse Battery Fast Fuse F_BC Battery Charger Fast Fuse...
  • Page 64 Keor S 6-10kVA EXTERNAL KEOR BATTERY CABINET: Name Definition BATTERY: Supplies the necessary energy when the mains voltage is not available. (External) Battery Fast Fuse...
  • Page 65 33 5 55 06 87 87 Fax : 33 5 55 06 74 55 www.legrandelectric.com Installer Stamp Legrand reserves at any time the right to modify the contents of this booklet and to communicate, in any form and modality. the changes brought to tehe same.

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