LEGRAND STARLINE HP Series Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. LEGRAND Manuals
  4. UPS
  5. STARLINE HP Series
  6. Operation and maintenance manual
LEGRAND STARLINE HP Series Operation And Maintenance Manual

LEGRAND STARLINE HP Series Operation And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
STARLINE SERIES HP
Operation and Maintenance Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the STARLINE HP Series and is the answer not in the manual?

Questions and answers

Related Manuals for LEGRAND STARLINE HP Series

Summary of Contents for LEGRAND STARLINE HP Series

  • Page 1 STARLINE SERIES HP Operation and Maintenance Manual...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ..........3 SUMMARY .

  • Page 3: Safety Information

    SAFETY INFORMATION GENERAL INFORMATION AND WORKER SAFETY This manual contains important contents that must be observed in order to prevent accidents and to guarantee the quality of products and systems during installation. Each item includes worker safety considerations, as indicated by a danger warning symbol. Precautions for each item are classified by severity level, as outlined below. Immediate hazardous situations, without proper precautions, may result in death or serious injury.

  • Page 4: Summary

    SUMMARY 1.4 PRECAUTION This manual includes installation, commissioning, • Before installation, please confirm transportation, operation, testing and maintenance of Starline storage and handling matters. Series HP. The purpose of this manual is to prevent • Please wear safety equipment such as safety the occurrence of safety accidents and product helmets, safety goggles, insulated gloves, and degradation by improper installation.

  • Page 5: Storage And Handling

    STORAGE AND HANDLING Handle and store the materials with care to avoid wooden block as shown below. Please protect potentially damaging the inside and outside of the it with vinyl etc. for each since there is a risk of product. Before construction work, it is necessary to penetration of dust or foreign matter into the remove the elements that may affect the quality of the connection part or joint kit.

  • Page 6: Handling And Storage

    HANDLING AND STORAGE 2.2 HANDLING 6. When transporting goods by hoist, forklift or crane, Be careful when transporting or handling heavy it is necessary to check the weight of the product, objects as this may cause injury or damage to the select appropriate equipment, transport it, and product.

  • Page 7: Installation

    INSTALLATION basis. There is always a possibility of damage due Before construction, check the risk factors and make to environmental factors or other process of the line a construction plan carefully. All components of the being installed. Please check insulation resistance of busway must be stored and handled in a dry and clean each line as well as each product.

  • Page 8: Supporting Busway

    INSTALLATION 3.2 SUPPORTING BUSWAY Busway is generally supported by stud bolt, system channel, angle, channel etc. on building (ceiling, floor, wall, beam). It should be installed at a sufficient distance from the ceiling and walls in order to secure adequate heat dissipation space as well as install the joint cover while supporting busway and disassemble/reassemble for maintenance.
  • Page 9 INSTALLATION 3.2.1 HORIZONTAL PART SUPPORT Single Drop Rod Hanger Installation The installation of the horizontal part is generally carried • Single drop rod hangers are available for up to AL out in the following order. 1600A in the flatwise direction. Support hanger rod to ceilings or other safe •...
  • Page 10 INSTALLATION When working on the full-thread bolt with the 6. The supporting distance of the hanger should anchor bolt on the ceiling or the wall, be aware of the be within 1.5m(5ft). In case of support exceeding following: 1.5m(5ft) due to the site conditions, supporting Clarify the installation position of the busway should be carried out according to the weight of before installation and specify the full thread bolt...
  • Page 11 INSTALLATION 3.2.2. VERTICAL PART SUPPORT Drill the anchor hole on the floor, install base channel The basic supporting brackets are the spring hanger after installing anchor. Fix the base channel firmly so it and the rigid hanger when installing the vertical section, does not move.

  • Page 12: Fastening The Joint Part

    INSTALLATION 3.3 FASTENING THE JOINT PART Slowly tighten the outer head of the double head 3.3.1 Fastening the joint kit bolt with a wrench. The outer head of the double It is the most important factor to guarantee the head bolt is designed to break at 800~1000 kgf·cm performance of busway system as it is an electrical (78.45~98.07 N·m), so slowly tighten the outer connection part.
  • Page 13 INSTALLATION When installing the joint kit on the side, top and In particular, if the joint kit is detached from the bottom: product and pushed side-by-side, excessive shock may cause damage to the kit’s internal components. It is possible to install the product on the side when * When inserting the joint kit, the distance between the installation space is narrow or the product is the ends of the enclosure should be 250mm(9.84 in.)
  • Page 14 INSTALLATION 3.3.2 INSTALLATION OF JOINT COVER Make sure that the hole of the joint cover matches 3.3.2.1 Indoor joint cover the hole of the product and install it. The Series HP joint cover is a basic 2 piece structure. Pre-assembled to allow slight movement during Install in accordance with the following.

  • Page 15: Installation Of Fittings

    INSTALLATION 3.4 INSTALLATION OF FITTINGS 3.4.1 Installation of Expansion Joint • When handling and storing, be sure to keep The purpose of the expansion joint is to absorb busway in a dry clean room. Keep it in an elongation from the busway system, construction as environment free from condensation, especially well as mechanical length from building shortening.
  • Page 16 INSTALLATION 3.4.2 INSTALLATION OF FLANGED END Flanged end facilitates mechanical and electrical contact with distribution and boards such as ACB, • Flanged end bolt at upper side must be tightened TR, ATS and MCCB panels. Therefore, the flange or to panel’s upper side enclosure. Otherwise, bolt the conductor should not be subjected to excessive and nut may fall into inside of switchboard when impact.
  • Page 17 INSTALLATION 3.4.3 INSTALLATION OF END CLOSURE 3.4.4 INSTALLATION OF REDUCER End closure is a product for terminal finishing. Because The reducer reduces the busway capacity, so the the conductor charging part is exposed to the outside, following should be considered when teducer is it must be installed at the end of the installation line for designed: safety.
  • Page 18 INSTALLATION 3.4.5 INSTALLATION OF HORIZONTAL TEE The horizontal tee is for load branching from initial Check the direction of phase array sticker or red power supply, special precautions are required for its circular sticker when installing. Depending on the phase sequence. direction of installation, the phase alignment may change, leading to an accident.

  • Page 19: Bus Plugs

    INSTALLATION 3.5 BUS PLUGS precautions such as earthing protection equipment Depending on the type of overcurrent protection before working on operating line. Bolt-on unit is device, bus plugs are classified as a substation branch shipped with tap protection box attached to each tap. product as follows.
  • Page 20 INSTALLATION 3.4.5 INSTALLATION OF HORIZONTAL TEE plugs are larger or heavier than standard plug-in / tap Equalizer type joint kit must be used at plug-in feeder off box, bus plugs are necessary to support the system of two or three stacks (from 2500A to 6000A). with additional hangers or supports.

  • Page 21: Plug-In Unit

    INSTALLATION 3.5.1 PLUG-IN UNIT Plug-in unit & feeder description WWW.STARLINEPOWER.COM...
  • Page 22 INSTALLATION PRE-INSTALLATION PLUG-IN FEEDER PRE-INSTALLATION PLUG-IN UNIT • Check the breaker rating and installation point Inspect the appearance of the product. with approved drawings. Place the operating handle on OFF (O) position. • Check the specification of the busway, the (Figure 20, 21) specification of the plug-in unit and the wiring.
  • Page 23 INSTALLATION MOUNTING THE PLUG-IN UNIT Tighten the upper and lower fixing bolts. (Figure Ensure proper alignment between the tapbar body 25, d) and the finger safety of the plug-in mold. 6. Tighten the bolts of the rear clamp. (Figure 26, e) Tilt the plug-in unit toward the guide-pins and For large capacity plug-in units of 400 A and insert the guide-pins into the guide-pin holes of...
  • Page 24 INSTALLATION Drop rod or latch installation For large capacity plug-in units of 400 A and above, use a drop rod or latch to firmly secure the box. (Figure 28, a) Slot hole size is Ø0.6x1.0inch. Operation Instructions Release the handle bolt-lock of plug-in unit. Turn on the plug-in unit.
  • Page 25 INSTALLATION 3.5.2 BOLT-ON UNIT Bolt-on unit & feeder description WWW.STARLINEPOWER.COM...
  • Page 26 INSTALLATION PRE-INSTALLATION BOLT-ON FEEDER PRE-INSTALLATION BOLT-ON UNIT. • Check the fused switch and fuse rating and Inspect the appearance of the product. installation point with approved drawings. Make sure that the operating handle on OFF (O) • Check the specification of the busway, the position.
  • Page 27 INSTALLATION MOUNTING THE PLUG-IN UNIT Lock four pair of the fixing bolts. (Figure 39, e) Insert the guide pins into the guide pin holes of the 6. Lock two pair of the rear clamp bolts. busway to align the position. (Figure 37, a) (Figure 40, f) Use the guide pins as support points and press the Use the fixing bands to firmly secure the bolt-on...
  • Page 28 INSTALLATION MOUNTING THE BOLT-ON UNIT Drop rod or latch installation Connect the ground busbar on the left or right side of Use a drop rod or latch to firmly secure the bolt-on the flange to the ground wire inside the bolt-on unit. unit.

  • Page 29: Others

    INSTALLATION 3.6 OTHERS 3.6.2 Direction of Installation 3.6.1 Wall flange Starline Series HP can be mounted horizontally When busway penetrates through the wall, both sides (flatwise direction) or vertically (edgewise direction). must be finished with steel plate of 1.6mm(63 mil) or However, when horizontally installed, it should not more.
  • Page 30 INSTALLATION 3.6.3 BUSWAY MEASUREMENT In general an empty section is left in the middle of the It is necessary to clearly distinguish the distance line. This is to prepare for variations in the dimensions between the enclosures (L + 250mm(9.84 in.)) or of approved drawing, errors in settling of the actual product size (L).

  • Page 31: Start-Up Test

    START-UP TEST 4.2 PRECAUTION DURING ENERGIZING After the installation is completed, please follow the procedure of test below to guarantee the quality. When the busway is first energized, check for short-circuit and ground fault due to poor 4.1 CHECK POINT BEFORE ENERGIZING installation.

  • Page 32: Maintenance

    MAINTENANCE After the first energization with Series HP, generally it infrared temperature regularly and compare the is not necessary to test with turning off the power if the result to the normal condition. following cases are met (maintenance-free). • When repairing, upgrading or replacing busway, Installation is carried out properly according to the it is necessary to remove dust.

  • Page 33: Expansion And Replacement Of Busway Line

    MAINTENANCE 5.3 EXPANSION AND REPLACEMENT OF 3. busway is completely disconnected from the other BUSWAY LINE power sources. Safety guard should be installed before the line is re-energized. Due to the fluctuation of the load, it needs to expand or Product separation replace the line of the busway.
  • Page 34 MAINTENANCE 5.3.3 Separation, storing and reinstalling of the joint kit The disconnection procedure of the connection part is carried out in the reverse order of the installation procedure. During disconnection procedure, make sure that the M6 X 18L Hexa bolt for fastening the joint cover does not enter inside of the busway and do not damage the gasket on the joint cover.
  • Page 35 TEST REPORT – N PHASE O WWW.STARLINEPOWER.COM...
  • Page 36 TEST REPORT – N PHASE X WWW.STARLINEPOWER.COM...
  • Page 37 INSTALLATION OF HANGER WWW.STARLINEPOWER.COM...
  • Page 38 ©2024 Legrand. All rights reserved. The industry-leading brands of Approved Networks, Ortronics, Raritan, Server Technology, and Starline empower Legrand’s Data, Power & Control to produce innovative solutions for data centers, building networks, and facility infrastructures. Our division designs, manufactures, and markets world-class products for a more productive and sustainable...

Table of Contents