Appendix; Selection Example; Sizing The Expansion Vessel - Viessmann VITOLIGNO 200-S Technical Manual

High performance wood gasification boilers for logs up to 50 cm long
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Appendix

7.1 Sizing the expansion vessel

In accordance with EN 12828, water heating systems must be equip-
ped with a diaphragm expansion vessel. The size of the expansion
vessel is subject to the heating system specification and should be
checked in each case.

Selection example

Given:
p
= 3 bar (response pressure of the safety valve)
sv
H
= 13 m (static head of the system)
Q
= 30 kW (rated heating output of the heat source)
v
= 8.5 l/kW (specific water capacity)
Panel radiators 90/70°C
V
= 2000 l (volume of buffer cylinder)
PH
The specific water capacity v was determined as follows:
■ Radiators: 13.5 l/kW
■ Panel radiators: 8.5 l/kW
■ Underfloor heating system: 20 l/kW
Calculation:
V
= Q x v + V
A
PH
V
= 30 kW x 8.5 l/kW + 2000 l
A
= 1255 l
If possible, when calculating the gas pre-charge pressure, select a
supplement of 0.2 bar:
p
≥ H/10 + 0.2 bar
0
p
≥ (13/10 + 0.2 bar) = 1.5 bar
0
Conversion factor for flow temperatures other than 90 °C
Flow temperature °C
Conversion factor
3.03
Divide the vessel size found in accordance with the above tables by the conversion factor.
VITOLIGNO 200-S
50
55
60
65
2.50
2.13
1.82
Quick selection table for calculating the vessel size V
Safety valve
bar
p
sv
Pre-charge
bar
pressure
System vol-
litre
ume V
A
1050
1470
2100
2630
3150
4200
5250
From the table:
With p
= 3 bar, p
= 1.5 bar, V
sv
0
A
V
= 250 l (for V
max. 1360 l)
n
A
Selected:
2 x diaphragm expansion vessel N 250 (from Vitoset pricelist)
■ All details relate to a flow temperature of 90 °C.
■ The tables have allowed for a hydraulic seal to DIN 4807-2.
Recommendations:
■ Select a sufficiently high safety valve response pressure:
p
≥ p
+ 1.5 bar
sv
0
■ For circulation pumps, due to the inlet pressure required, select at
least 0.3 bar above the pre-charge pressure even for attic/roofspace
installations: p
≥ 1.5 bar
0
■ Set the fill/starting pressure on the water side of vented systems in
their cold state at least 0.3 bar above the pre-charge pressure:
p
≥ p
+ 0.3 bar
F
0
70
75
80
1.59
1.39
1.24
1.11
n
3.0
1.0
1.5
1.8
220
340
200
510
320
200
840
440
260
540
330
760
460
1090
660
1360
820
1630
990
2180
1320
2720
1650
= 1255 l
85
90
95
1.00
0.90
VIESMANN
V
n
litre
25
35
50
80
100
140
200
250
300
400
500
100
0.82
7
75

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