Sharp FACSIMILE FO-4500 Service Manual
Sharp FACSIMILE FO-4500 Service Manual

Sharp FACSIMILE FO-4500 Service Manual

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CAUTION
This laser printer is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard. This means
that this machine does not produce a hazardous laser radiation. The use of controls, adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eyes retina, there is
danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not an individual part.
2) Do not look into the machine with the main switch turned on after removing the toner/developer unit and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing
the optical system.
4) The cover of Laser Printer Unit contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.
CLASS 1
LASER PRODUCT
LASER KLASSE 1
Laser Wave Length
: 770-810 mm
: 49.2 µs
Laser Pulse Times
Laser Output Power : 0.37 mW ±10%
Parts marked with "
" is important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
SERVICE MANUAL
SHARP CORPORATION
No. 00ZFO4500HSME
FACSIMILE
FO-4500
MODEL
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
FO-4500H

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Summary of Contents for Sharp FACSIMILE FO-4500

  • Page 1 " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set. This document has been published to be used SHARP CORPORATION for after sales service only. The contents are subject to change without notice.
  • Page 2: Table Of Contents

    FO-4500H CONTENTS CHAPTER 1. GENERAL DESCRIPTION [1] Specifications ............1-1 [2] Operation panel .
  • Page 3: Chapter 1. General Description

    20,000 prints or more (when black- to-white ratio on print is 4% or less) * Based on ITU-T (CCITT) Test Chart #1 at standard resolution in Sharp special mode, excluding time for protocol signals (i.e., ITU- T phase C time only). <IMPORTANT PLEASE READ FIRST>...
  • Page 4: Operation Panel

    FO-4500H [2] Operation panel (1) CHANGEOVER key LINE STATUS light Two types of information appear in the display: prompts related to This lights when the operations you are performing, and information about how the fax fax machine or other is using the telephone line (transmitting, receiving, etc.). Press this device sharing the key to switch between the two types of information.
  • Page 5 FO-4500H Operation panel (2) RELAY key Press this key to send a document to another fax machine and have that machine in turn send the document to a number of end receiving machines. LIFE key Press this key, followed PAGE COUNTER key by the "1"...
  • Page 6: Transmittable Documents

    FO-4500H [3] Transmittable documents 4. Cautions on Transmitting Documents • Documents written in yellow, greenish yellow, or light blue ink cannot be transmitted. 1. Document Sizes • Ink, glue, and correcting fluid on documents must be dry before the width 148 –...
  • Page 7: Installation

    FO-4500H TELEPHONE JACK 7. Use of Document Carrier Sheet A standard single-line telephone jack must be located near the ma- A document carrier sheet must be used for the following documents. chine. This is the telephone jack commonly used in most homes and •...
  • Page 8 FO-4500H Remove the new drum cartridge from its packaging. Close the printer cover. Align the arrowhead on the right side of the drum cartridge (the right side is marked "R") with the arrowhead pointing down on the right side of the compartment, and insert the cartridge into the compartment so that the ends of the cartridge move along the If you replace the toner cartridge, reset the toner counter by guides on the sides of the compartment.
  • Page 9 FO-4500H Plug the power lead into a 230V, 50Hz, earthed (3-prong) AC Insert the male end of the PC interface cable into the port on the outlet. right side of fax as shown. Tighten the attached screws with a screwdriver. Press the power switch to turn on the power.
  • Page 10 FO-4500H Push the pressure plate down until it locks into position. Rotate the received document tray back. Grasp the hand hold on the original document IN tray as shown, and open it. Place a stack of paper in the cassette, print side up. Make sure the two far corners of the paper go under the paper holders as shown.
  • Page 11 FO-4500H 5. Clearing paper jams Replace the drum cartridge, and then the toner cartridge. If a document doesn’t feed through the scanner properly during trans- mission or copying, or DOCUMENT JAM appears in the display, first try pressing the START key. If the document doesn’t come out of the feeder, open the operation panel by squeezing the operation panel release on the right side of the operation panel (marked "PULL OPEN"), and gently pull out document.
  • Page 12 FO-4500H 6. Installing an option cassette (FO-45A4) 7. Installation of the RS232C I/F PWB unit (FO-45RS) Remove the two screws on the rear side of the optional cassette, Open the printer compartment cover, and remove the two screws and then remove the rear plate of the optional cassette. shown.
  • Page 13 FO-4500H Insert the protruding connector on the PC interface board into the Replace the three screws in the paper tray as shown, and then hole in the metal flange on the frame as shown, and secure it with close the paper tray. two hex bolts.
  • Page 14 FO-4500H 7. Installing a option verification stamp (FO-45VS) Remove the original document OUT tray. Remove the old ink cartridge from the machine by pressing down and out on the protruding green tab with the tip of a ballpoint pen. Insert the new cartridge into the machine so that the tab on the side is facing out.
  • Page 15: Quick Reference Guide

    FO-4500H [5] Quick reference guide FUNCTION key menu The following chart shows the layout of the functions and settings accessed by pressing the FUNCTION key. First press the FUNCTION key, the appropriate numeric key as shown, and then "#" or " " until the desired item appears. Instructions for making each setting appear in the display.
  • Page 16 FO-4500H M E M O 1 – 14...
  • Page 17: Chapter 2. Adjustments

    F2 and F3 will open again. model, make adjustments and/or setup as necessary. Replacement parts 1. Adjustments CCP2E20 (Sharp code: VHVCCP2E20/-1) Adjustments of output voltage (FACTORY ONLY) CCP2E30 (Sharp code: VHVCCP2E30/-1) 1. Install the power supply unit in the machine.
  • Page 18: Diagnostics And Service Soft Switches

    FO-4500H [2] Diagnostics and service soft switch 1. Operating procedure Two kinds of diagnoses are supported. 1-1. Fax diagnosis 1-2. Print diagnosis This diagnosis is concerned with the main body of fax which is This diagnosis is concerned with the print which is used for pro- used for production and service support.
  • Page 19 FO-4500H (Though they are not provided, the existing model can operate 2. Diagnostic items description without setting of the soft switch when it is not installed.) • OFF to ON of multi TTI function and telephone billing code function 2-1. Fax diagnosis when the department control function is OFF.
  • Page 20 FO-4500H 4) Auto feeder mode However, if any key is pressed with the page plate opened, it will be equal to a press of key 32 with the page plate opened. The auto feed function can be checked by inserting and discharging the document.
  • Page 21 FO-4500H 9) Signal send mode The FAX number of the Rapid key number 01 is copied into the speed key numbers 001 thru 100. After shift to the mode, press the START key, and the signals will be transmitted in the following sequence. If any chain dial is not set in the Rapid key number 01, the Rapid It can be used to check the modem and so on.
  • Page 22 FO-4500H 19) Motor aging 22) Dial test mode The mode is used to inspect whether dialing is accurate in two kinds • Whether a document is present or not, the motor in the sending of dial modes . All data which can be dialed in this mode are system is kept in rotation until the STOP key is pressed.
  • Page 23 FO-4500H Rapid key 05: Paper feed aging 2-2. Print diagnosis The mode is used for aging related to the printing. In this mode, the Rapid key 01: Area print mode following modes are provided. Blank paper aging mode (ALL WHITE AGING) The effective printing area frame is printed in the specified sheet size.
  • Page 24 FO-4500H Rapid key 08: Life all clear Rapid key 11: Life clear mode The mode is used to clear the life counter of the printer of the counter The mode is used to respectively clear the life counter of the printer of the auto feeder.
  • Page 25 FO-4500H 3. How to make soft switch setting To enter the softswitch mode, make the following key entries in se- quence. Press FUNCTION START START S F T S W 1 = 0 0 0 0 0 0 0 0 Press FUNCTION key.
  • Page 26 FO-4500H 4. Soft switch description • Soft switch Switch setting and function DATA Initial ITEM Remarks setting Recall interval Binary input 8 4 2 1 OPTION No. = 1 2 3 4 (Data No.) Set to 1 ~ 15 0 1 0 1 eg.
  • Page 27 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting MH fixed No (depend on remote machine) H2 mode Reserved Modem speed V. 17 V. 29 V. 27ter Except left (DCS data reception speed) table, work to 14400 12000 9600 7200 9600 7200...
  • Page 28 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting CED tone signal interval 500ms 75ms CI signal OFF detect enable time 350ms or more 700ms or more Equalizer freeze Equalizer freeze conditions 7200bps Reserved CED detection time 1000ms 2000ms Reserved Reserved Reserved...
  • Page 29 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW15 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW16 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW17 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW18 Reserved...
  • Page 30 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW21 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW22 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW23 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW24 Reserved...
  • Page 31 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Verification STAMP Invalid if not mounted. Reserved SW27 Key buzzer volume HIGH MIDDLE No. 5 No. 6 Reserved Reserved Speaker volume HIGH HIGH MIDDLE No. 1 No. 2 Reserved SW28 Reserved...
  • Page 32 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Print hold OPTION Reserved Reserved Changeover of print cassette OPTION SW32 Selection of print cassette Single Auto. T→C C→T Indicate of (when single cassette) cassette Work in auto mode priority except in this table.
  • Page 33 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting End time of heater OFF timer Binary input 8 4 2 1 OPTION (Upper digit of minute) No. = 1 2 3 4 (Data No.) 0 0 0 0 SW37 End time of heater OFF timer Binary input 8 4 2 1...
  • Page 34 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW42 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW43 Reserved Reserved Reserved Reserved Automatic printing of activity report Yes (When memory full) No (First data is cleared OPTION when memory full) Printout of total time and total number of...
  • Page 35 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Density adjustment Normal Faint Deep Deep (when Fine/STD mode) (when Dark mode) No. 3 SW46 No. 4 Density adjustment Normal Faint Deep Deep (when Half-tone mode) (when Dark mode) No.
  • Page 36 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW52 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW53 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW54 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW55 Reserved...
  • Page 37 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW58 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW59 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW60 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW61 Reserved...
  • Page 38 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW64 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW65 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW66 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW67 Reserved...
  • Page 39 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW70 Reserved Reserved Reserved Reserved Black line detection Continued black line count when detected (When transmission scanning) Unused No. 1 No. 2 No. 3 No. 4 All white page detection All white line count ratio against total count of page to (When transmission scanning)
  • Page 40 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW74 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW75 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW76 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW77 Reserved...
  • Page 41 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW80 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW81 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW82 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW83 Reserved...
  • Page 42 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW86 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW87 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW88 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW89 Reserved...
  • Page 43 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Reserved Reserved Reserved Reserved SW92 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW93 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW94 Reserved Reserved Reserved Reserved DTMF detection time 50ms 80ms 100ms...
  • Page 44 FO-4500H Switch setting and function DATA Initial ITEM Remarks setting Waiting time after dialing 90sec 45sec Reserved Reserved Reserved SW98 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved SW99 Reserved Reserved Reserved Reserved 2 – 28...
  • Page 45 FO-4500H • Soft switch function description SW1 No. 1 ~ No. 4 Recall interval Choice is made for a recall interval for speed and rapid dial-numbers. Use a binary number to program this. If set to 0 accidentally, 1 will be assumed.
  • Page 46 FO-4500H SW4 No. 1 ~ No. 3 Communication results printout SW5 No. 8 CSI transmission CSI signal contains the sender’s phone number registered in the ma- It is possible to obtain communication results after each transaction. chine. If this switch is set to "1", no sender’s name will be printed at Normally, the switch is set (No.
  • Page 47 FO-4500H SW11 No. 1 ~ No. 4 Memory retransmission times SW8 No. 1, No. 2 Compromised Equalizer The number of memory retransmissions is set. The following 4 settings can be made by combining the No. 1 and No. 2 settings. SW11 No.
  • Page 48 FO-4500H SW17 No. 4 Reserved SW24 No. 7 Reserved Set to "1". Set to "0". SW17 No. 5, No. 6 Reserved SW24 No. 8 Reserved Set to "0". Set to "1". SW17 No. 7 Reserved SW25 No. 1 ~ No. 4 Reserved Set to "1".
  • Page 49 FO-4500H SW30 No. 8 Quick on-line SW37 No. 1 ~ No. 4 End time of heater OFF time (Upper digit of minute) It is selected whether auto dial call is activated in the memory input mode when one document is completely read or when all pages are Used to set the end time of the heater OFF timer.
  • Page 50 FO-4500H SW44 No. 1 Automatic printing of activity report SW46 No. 5, No. 6 Density adjustment (when Half-tone mode) This soft switch is used to select; whether or not to produce the This is used for density adjustment in the half tone. Setting procedures are the same as SW46 No.
  • Page 51 FO-4500H SW71 No. 5 ~ No. 8 All white page detection SW96 No. 1 Reserved (When transmission scanning) Set to "0". Ratio of black and white during duplex scan. SW96 No. 2 Recall control of same dial SW72 No. 1 ~ No. 4 Black line detection (When copy scanning) If a call to the same person is continuously made, the recall operation Number of continuous judgements of black lines during duplex scan.
  • Page 52: Troubleshooting

    FO-4500H [3] Troubleshooting 1. Fax troubleshooting • Refer to the following actions to troubleshoot any of problems men- Apply line equalization SOFT SWITCH 8-1, 2 tioned in 1-4. Can be used in all cases. A communication error evoked. • Slow down the transmission speed SOFT SWITCH 6-4, 5, 6, 7, 8 Image distortion produced.
  • Page 53 FO-4500H 2. Printer trouble detection (5) Exit fan malfunction The voltage equivalent to the current* of the Exit Fan Motor remains (1) Paper jam 160 mV or lower for 2 sec. The printer recognizes if paper remains inside the printer by detecting the status of the Paper Take-Up Sensor (PC1) and the Paper Exit *1: detected by converting the Motor current into voltage.
  • Page 54 FO-4500H 3. Printer troubleshooting 1. PAPER JAM (1) Paper jam occurred when the Power ON/OFF Switch (S1) is turned ON, or when the Upper Unit is closed. Is there paper still inside the Do the Paper Take-Up Replace PC1 or PC3 machine? Sensor (PC1) lever and the Replace PWB-A.
  • Page 55 FO-4500H (3) Paper jam occurred at the paper transport section Does the Paper Exit Has the paper Has the paper leading Replace PC3 or Sensor (PC3) lever been separated edge alredy reached PWB-A. move correctly? from the Fusing the Fusing Roller? Roller? Correct the Sensor lever.
  • Page 56 FO-4500H (3) Fusing malfunction TH1 check Does the Heater Lamp Is the Thermistor (TH1) Clean TH1 turn ON when the surface dirty? power is ON? H1 check Is there electrical con- Replace PWB-E ductin between Is H1 conductive? Replace or PWB-A. CN2 of TH1? S3 check Replace TH1.
  • Page 57: Error Code Table

    FO-4500H [4] ERROR CODE TABLE 1. Communication error code table G3 Transmission Code Final received signal Error Condition (Receiver side) Incomplete signal frame Cannot recognize bit stream after flag NSF, DIS Cannot recognize DCS signal by echo etc. Cannot recognize NSS signal (FIF code etc) Disconnects line during reception (carrier missing etc) Disconnects line by fall back Disconnects line during reception of multi page...
  • Page 58: Chapter 3. Mechanical Description

    FO-4500H The hopper is used to align documents with the document guides CHAPTER 3. MECHANICAL DESCRIPTION adjusted to the paper width. NOTE: Adjust the document guides before and after inserting the document. [1] Mechanical description 3-2. Automatic document feed 1. Facsimile block 1) The structure with secure paper feed of the transfer roller and secure separation of the separation rubber plate system is em- 1-1.
  • Page 59 FO-4500H 3-4. Loading the documents 4-2. Lens The lens is used to focus the light reflected from the document on the 1) Make sure that the documents are of suitable size and thickness, CCD elements. and free from creases, folds, curls, wet glue, Wet ink, clips, sta- ples and pins.
  • Page 60: Printer Description

    FO-4500H [2] Printer description 1. COMPONENTS LAYOUT 1. Exit Fan Motor (M3) 2. Lower Fusing Roller 3. Paper Exit Sensor (PC3) 4. Upper Fusing Roller 5. Heater Lamp (H1) 6. Paper Exit Roller 7. Print Head Unit 8. Toner Cartridge 9.
  • Page 61 FO-4500H 3. PRINTER ENGINE ELECTRICAL COMPONENTS LAYOUT PWB-R PWB-A PWB-F PWB-B PWB-E PWB-D Fig. 3 4. ELECTRICAL PARTS IDENTIFICATION Symbol Name Function PWB-A Printer Control PWB Communicates with the controller and controls all printer operation. PWB-D Laser Diode Drive Detects the start position of the image by the Laser Diode and the SOS Sensor. PWB-E Power Supply PWB Converts the power voltage from AC voltage into DC voltage and supplies that to H1.
  • Page 62 FO-4500H 5. ELECTRICAL SERVICE PARTS ON P.W.BOARDS P.W.Board Symbol Function PWB-F VR1, 2 Factory settings PWB-E F701 Power Unit protection fuse 230V AC250V 3.15A PWB-A Positioning adjustment of the start of image (Refer to Adjustment section.) PWB-F PWB-E F701 CNPW Fig.
  • Page 63 FO-4500H 6. PRINT PROCESSING 8. DRUM CHARGE Print Head Unit The PC Drum is charged with static electricity before laser exposure. Print Exit The Rotating Charge Brush and the Precharge-film are used for the charging method. Fusing The rotating brush charging and the Precharge-film charging generate little ozone in the printer.
  • Page 64 FO-4500H 10. DEVELOPMENT Toner is applied to the invisible static image on the PC Drum and a toner image is created on the surface. The development is the process of creating a toner image on the PC Drum by applying toner onto the invisible static electricity image. V terminal terminal (DC-330V)
  • Page 65 FO-4500H 11. IMAGE TRANSFER Image transfer is the process of transferring the toner image created on the PC Drum in the developing process to paper. We use the Roller Image Transfer instead of the Corona Image Transfer, as the image transfer method. In the Roller Image Transfer, there is little generation of ozone due to corona discharge.
  • Page 66: Print Starting

    FO-4500H 1) Warming Up After the initialization of the printer, warming up of the printer starts and the Heater Lamp turns ON until the temperature of the Upper Fusing Roller reaches approx. 172˚C. Temperature ( C) 2) Standby In this standby mode, the temperature of the When a print is made soon after warming up Upper Fusing Roller is maintained at 156˚C.
  • Page 67: Disassembly/Assembly Procedures

    FO-4500H [3] Disassembly and assembly procedures • This chapter mainly describes the disassembly procedures. For the assembly procedures, reverse the disassembly procedures. • Easy and simple disassembly/assembly procedures of some parts and units are omitted. For disassembly and assembly of such parts and units, refer to the Parts List.
  • Page 68 FO-4500H Parts list (Fig. 2) Right side panel Part name Q’ty Mechanism unit Screw (3×10) Screw (3×10) Right side panel PRINTER CONTROL Hook Hook Hook Hook Fig. 2 3 – 11...
  • Page 69 FO-4500H Hopper, scanner cover, inner tray and Parts list (Fig. 3) printer front cover Part name Q’ty No. Part name Q’ty Mechanism unit 12 Pinion gear Hopper unit 13 Hopper spring Screw (3×10) 14 Hopper guide, left Scanner cover 15 Hopper guide, right Screw (3×10) 16 Hopper Inner tray unit...
  • Page 70 FO-4500H Parts list (Fig. 4) Scanner unit Part name Q’ty Mechanism unit Screw (3×6) Earth cable Connector Scanner unit Fig. 4 3 – 13...
  • Page 71 FO-4500H Document guide lower, operation panel Parts list (Fig. 5) unit and optical unit. Part name Q’ty Scanner unit Screw (3×10) Reader glass Document guide lower Screw (3×10) Operation panel unit Optical unit Fig. 5 3 – 14...
  • Page 72 FO-4500H Operation panel and document guide upper Parts list (Fig. 6) Part name Q’ty No. Part name Q’ty No. Part name Q’ty Screw (3×10) 13 Separator plate 25 LCD Document guide upper unit 14 Separator rubber 26 Page plate Release lever 15 Separator sheet 27 Panel cable Release lever spring...
  • Page 73 FO-4500H Optical unit Parts list (Fig. 7) Part name Q’ty No. Part name Q’ty Shading sheet Connector Mirror 10 CCD PWB unit Screw (3×8) 11 Screw (3×8) Mirror hold plate, right 12 Screw (3×6) 13 Lens holding spring Mirror Screw (3×8) 14 Lens Mirror hold plate, left 15 Lens holder...
  • Page 74 FO-4500H Scanner frame unit and drive unit Parts list (Fig. 8) Part name Q’ty No. Part name Q’ty No. Part name Q’ty 14 Paper feed roller shaft 2 27 Front sensor (Black) Screw (3×10) 15 E ring 28 Front sensor (Red) Pinch roller spring 2 16 ADF paper feed gear 29 Screw (3×10)
  • Page 75 FO-4500H Parts list (Fig. 9) Drive unit Part name Q’ty Reduction gear (14/50Z) Idler gear (45Z) Slow down gear (27/46Z) Idler gear (70Z) Screw (3×6) Transfer motor Motor plate Fig. 9 3 – 18...
  • Page 76 FO-4500H PWB section Parts list (Fig. 10) Part name Q’ty No. Part name Q’ty Mechanism unit Control PWB unit Connector Screw (3×6) Screw (3×6) TEL/LIU PWB bracket Screw (3×8) 10 TEL/LIU PWB sheet Clamp 11 TEL/LIU PWB unit Core Fig. 10 3 –...
  • Page 77 FO-4500H Power supply PWB and printer unit Parts list (Fig. 11) Part name Q’ty No. Part name Q’ty Mechanism unit Screw (4×8) Screw (3×6) AC cord Screw (3×6) 10 Screw (3×8) 11 Power supply PWB cover Screw (3×8) 12 Power supply PWB unit Connector Power supply PWB ass’y 13 Screw (3×6)
  • Page 78 FO-4500H Parts list (Fig. 12) 2nd transport unit and chassis unit Part name Q’ty Part name Q’ty Mechanism unit Screw (3×6) Screw (3×6) Printer bracket Connector Mini clamp 2nd transport unit Chassis unit Fig. 12 3 – 21...
  • Page 79 FO-4500H Parts list (Fig. 13) Chassis unit and bottom plate Part name Q’ty Part name Q’ty Chassis unit Bottom plate brac- ket, top Edge holder Wire holder 13 Screw (3×6) Screw (3×6) Cassette lock plate, left Top plate, top Edging Cassette lock plate, right Screw (3×6)
  • Page 80 FO-4500H Parts list (Fig. 14) Wire treatment Part name Q’ty Part name Q’ty Band (80 mm) Core (F7009) Core (F2094) Core (F2063) Screw (3×8) Band (100 mm) Clamp Core (F2064) Fig. 14 3 – 23...
  • Page 81 FO-4500H Fusing unit 1. Remove the Upper Unit. 2. Remove the Image Transfer Unit. 3. Remove the drive tension section of the Fusing Unit. (1 screw) 4. Remove the transport gear. 5. Release the hook of the spring and remove the drive gear section of the Fusing Unit.
  • Page 82 FO-4500H Heater lamp 1. Pull the Heater Lamp out of the lamp holder from the right side. NOTE: • When reinstalling the Lamp, position its voltage indication on the fusing drive gear side. • Be sure not to touch the lamp surface with bare hands. 2.
  • Page 83 FO-4500H Thermistor 1. Remove the Thermistor (TH1). (1 screw) NOTE: • When reinstalling the Thermistor, wire the harness as shown below. 2. Release the lock of the holder and remove the three paper separators. NOTE: • When reinstalling the paper separators, be careful of these posi- tions as the middle one differs from the others.
  • Page 84 FO-4500H Paper exit sensor 1. Remove the Paper Exit Sensor (PC3). 2. Remove the two G-rings from the Fusing Unit. NOTE: When reinstalling the G-rings: • Be careful of the direction. • Securely position them into the grooves of the Fusing Roller. Fig.
  • Page 85 FO-4500H Fusing roller and Thermostat 1. Remove the Upper Fusing Roller drive gear 2. Remove the Upper Fusing Roller. NOTE: • When reinstalling the Roller, be careful not to damage the Roller surface by the unit frame. 3. Take out the Lower Fusing Roller. 4.
  • Page 86 FO-4500H Print head unit 1. Open the Upper Unit. 2. Remove the Left, Front and Right Covers. 3. Unplug the connectors from PWB-A. 4. Cut the Tie Band. 5. Remove the screw of the cover mounting plate to ease the removal of screw A in the next step.
  • Page 87: Chapter4. Diagrams

    FO-4500H CHAPTER4. DIAGRAMS [1] Block diagram 4 – 1...
  • Page 88: Wiring Diagram

    FO-4500H [2] Wiring diagram CNPW 4 – 2...
  • Page 89: Point To Point Diagram And Connector Signal Name

    FO-4500H [3] Point to point diagram and connector signal name (1) 4 – 3...
  • Page 90 FO-4500H Point to point diagram and connector signal name (2) 4 – 4...
  • Page 91: Chapter 5. Circuit Description

    FO-4500H 2. Description of each block CHAPTER 5. CIRCUIT DESCRIPTION (1) Main control block The main control block uses RISC microprocessor HD6477021X20 as [1] Circuit description CPU, being composed of ROM (1 MByte) and DRAM (512 KByte). 1) HD6477021X20 (IC12): pin-100, QFP (main CPU) 1.
  • Page 92 FO-4500H HD6477021X20 (IC12) Terminal descriptions Terminal No. Classification Code Name Function (TFP-100B) Power 13, 38, 63, Power Connect to the power supply. 73, 80, 88 Connect Vcc terminals to the power units of all systems. If any open terminal is present, it will not operate 4,15,24,32, Ground Connect to the ground.
  • Page 93 FO-4500H HD6477021X20 (IC12) Terminal descriptions Terminal No. Classification Code Name Function (TFP-100B) Bus control WAIT Wait It is input to insert Tw into the bus cycle during access to the external space. Low address strobe Timing signal of low address strobe of DRAM CASH High-order column Timing signal of column address strobe of DRAM...
  • Page 94 FO-4500H The above functions are controlled by getting an access to the inter- (2) Image memory block face memory in the modem through the data bus from CPU (IC12) of This block is composed of 2 MByte flash memory and 128 KByte the control PWB.
  • Page 95 FO-4500H (4) Reading process and mechanical control block (5) Gate array (A) block This block is mainly composed of the gate array (A) (IC15: 1) Reading process block LZ9FJ37A), and has the following functions. The reading block is composed of the following blocks. Mapper CCD drive block (IC15: LZ9FJ37A) Mapping is executed in the memory area of the memories, gate...
  • Page 96 FO-4500H LZ9FJ37A (IC15) Terminal descriptions Name Function Name Function Dial pulse control System data input/output Output port System data input/output Output port System data input/output Output port XCS6 Chip select 6 signal input Output port XCS2 Chip select 2 signal input Buzzer output System data input/output BZSL...
  • Page 97 FO-4500H LZ9FJ37A (IC15) Terminal descriptions Name Function Name Function PHIB CCD clock B Reading memory address output PHIR CCD reset signal Reading memory address output XPHIT CCD #T output Reading memory address output XA3FRS Input port Reading memory address output XB4FRS Input port Reading memory address output...
  • Page 98 FO-4500H (6) Gate array (B) block LR38292 (IC16) Terminal descriptions The block is composed of the gate array (B) and SRAM (2 KByte). Name Function Power supply 1) LR38292(IC16) -- pin-160, QFP (gate array B) The device has the following functions. Printing data process The image data of the page memory for printing is converted into Ground...
  • Page 99 FO-4500H LR38292 (IC16) Terminal descriptions Name Function Name Function MAENB Address enable signal of image bus of ETBSYB Status sending signal of printer unit HD813201F CTBSYB Command sending signal to printer unit CK16M 16 MHz clock input PRINTB Printing start/continuation signal to printer RDCDC Register read signal (active H) of unit...
  • Page 100 FO-4500H (7) CODEC block 2) SN74LS374 (IC107) ... pin-20, SOJ The data hold time during writing from main CPU to HD813201F is This block is composed of CODEC, LS374 and LS244 in order to assured. demodulate the contracted image data of the draft read with the scan- ner and the letter image transmitted in the DMA mode from the sys- 3) SN74LS244 (IC104) ...
  • Page 101 FO-4500H HD813201F (IC14) Terminal descriptions Code Terminal No. Function 68/80 If this terminal is at "low" level, it indicates that MPU of system 88 is connected to IDP201. "High" level indicates that MPU of system 80 is connected. Addresses 0 thru 2 (address terminals). It is connected to the low-order 3 bits of the system address bus, and MPU is used to get an access to the internal register of IDP201.
  • Page 102 FO-4500H HD813201F (IC14) Terminal descriptions Code Terminal No. Function Memory Address Strobe (Memory address strobe terminal). When MAS becomes "high" level, it indicates that address is output to MA/MD0 thru MA/MD15 and MA16 thru MA21. Three-state output Upper Data Strobe (high-order data strobe terminal). When UDS becomes "low" level, it indicates that IDP201 uses the high-order byte of the image bus.
  • Page 103 FO-4500H HD813201F (IC14) Terminal descriptions Code Terminal No. Function DMA Terminal Count (DMA terminal count terminal). When DTC output is turned to "high", it indicates that DMA transfer of the setting line part is ended. READY Image memory or I/O device read. When READY is turned to "high" during writing, it indicates that the image memory or I/O device is ready for transmitting/receiving the data.
  • Page 104 FO-4500H Code Terminal No. Name and function CLKI Quartz oscillation input terminal and external clock input terminal CLKX Quartz oscillation output terminal CKTST1 Low pass filter terminal of PLL circuit Connected to capacitor (1000pF) and resistor (10kΩ) through GND. CLKMOD Terminal to switch quartz oscillation connection or external clock input mode.
  • Page 105 FO-4500H (9) Driver block Sending motor driver (IC13, IC17: PBL3717/2) ---- 16-pin DIP This IC drives at the sending motor at the constant current with the bipolar, chopper system. SCHMIT1 TIME TRIGGER DELAY PHASE LOGIC I1 INPUT IO & & &...
  • Page 106 FO-4500H LH28F800SUT (IC6) Terminal descriptions Symbol Type Name and function Byte select address: The device selects the low-order or high-order byte in the ×8 mode. Not used in the ×16 mode. (The A input circuit is not activated since Byte # is high.) Word select address: One word is selected in the 64 KByte block.
  • Page 107 FO-4500H LH28F800SUT (IC6) DQ8 ~ 15 DQ0 ~ 7 OUTPUT OUTPUT INPUT INPUT BUFFER BUFFER BUFFER BUFFER 3/5# LOGIC BYTE# DATA QUEUE REGISTER REGISTER PAGE BUFFERS CE0# ESRs CE1# DATA COMPARATER INPUT A0 ~ 20 BUFFER Y-DECODER Y GATING/SENSING RY/BY# ADDRESS QUEUE PROGRAM/...
  • Page 108 FO-4500H 514260-70J (IC7, 10) I/O0 I/O15 I/O1 I/O14 I/O2 I/O13 Function Pin name I/O3 I/O12 A0 to A9 Address input A0 to A9 Refresh address input Data-in/Data-out I/O0 to I/O15 I/O4 I/O11 Row address strobe I/O5 I/O10 Column address strobe UCAS, LCAS I/O6 I/O9...
  • Page 109: Circuit Description Of Tel/Liu Pwb

    FO-4500H [3] Circuit Description of TEL/LIU PWB (1) TEL/LIU block operational description 1) Block diagram TEL/LIU PWB CONTROL PWB CNLIU-18 CNLIU-22 E-RLY CNLIU-13 TELMUTE CNLIU-20 VOLCNT CNLIU-9 MPX A MPX A N.C. CNLIU-7 MPX B N.C. CNLIU-8 VRSEL1 N.C. CNLIU-10 VRSEL2 SPMUTE CURRENT...
  • Page 110 FO-4500H 11. Cl detection circuit 3. Hook status detection circuit The CI detection circuit detects the CI signals of 15.3 Hz to 68 Hz. The hook status detection circuit detects the Status of hook switch A CI signal, which is provided to the photo-coupler PC1 through (RHS) of Built-in telephone.
  • Page 111 FO-4500H (Example: Fax signal send) TEL/LIU PWB CONTROL PWB CNLIU-18 CNLIU-22 E-RLY CNLIU-13 TELMUTE CNLIU-20 VOLCNT CNLIU-9 MPX A MPX A N.C. CNLIU-7 MPX B N.C. CNLIU-8 VRSEL1 N.C. CNLIU-10 VRSEL2 SPMUTE CURRENT SENSOR – PULSE SIGTX CNLIU-16 TXOUT FILTER DUMMY L&C MODEM...
  • Page 112: Circuit Description Of Ccd Pwb

    FO-4500H [4] Circuit description of CCD PWB [5] Circuit description of operation PWB The CCD board picks up optical information from the document, con- 1. Block diagram verts it into an electrical (analog) signal and transfers it to the control board.
  • Page 113: Circuit Description Of Power Supply Pwb

    FO-4500H [6] Circuit description of power supply PWB DC power circuit The DC power circuit directly rectifies AC power, changes the voltage through switching with the DC/DC converters, and rectifies and smoothens the current again in order to produce the DC voltage. See Fig.
  • Page 114 FO-4500H 4. Inverter and control circuit The control circuit is a circuit which the negative feed-back is given from the secondary side as shown in Fig. 16. (fly-back converter system) The photocoupler (PC701) is used for insulation between the primary This circuit is called the fly-back converter which is the one-chip type and secondary sides in order to feed back the control signal to the separately excited DC-DC converter as shown in Fig.
  • Page 115 FO-4500H IC701 0.56V 10µL BIAS UVLO 2.8V 3.6V – – Ω – – DMAX – –0.17V Fig. 18 5. Overcurrent preventive circuit (primary side) The current detection resistors (R706 and R707) are connected to the inverter circuit on the primary side. If any overcurrent occurs on the primary side, the current of the inverter Q701 on the primary side is increased.
  • Page 116 FO-4500H 6. Rectifying/smoothening circuit (VM (+24V)) 7. 3-terminal regulator circuit (+12V system) The high-frequency pulse produced in the inverter circuit is dropped It is also called the dropper system. VM system (+24V) is dropped to by the converter transformer T701, is rectified by the high-frequency +12V with IC704 for stabilization.
  • Page 117 FO-4500H IC703 VOUT CONSTANT CONSTANT VOLTAGE VOLTAGE CIRCUIT CIRCUIT PWM COMP. OSC- OVERCURRENT ERROR AMP. ILLATOR DETECTION – OADJ CIRCUIT VREF OVERHEAT PROTECTIVE CIRCUIT Fig. 23 9. Heater circuit Though heater output is powered from AC line, the circuit is config- ured to allow one side of AC to be turned on and off by TR701.
  • Page 118 FO-4500H V : 100V/div H : 5µsec/div V : 20V/div H : 5µsec/div CH1gnd CH1gnd C714 L706 1000P V : 100V/div H : 5µsec/div T701 R726 C705 D707 560/200 YG901C2 R704 C715 680/35 Q701 C706 2SK1984 220P CH1gnd C726 V : 10V/div H : 5µsec/div D702 220P...
  • Page 119: Chapter 6. Circuit Schematics And Parts Layout

    FO-4500H CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT C136 C151 C152 C153 C154 C175 C140 C172 C170 C155 6 – 1...
  • Page 120 FO-4500H D104 RB411D BAT 1 CR2477-H01 6 – 2...
  • Page 121 FO-4500H C129 C128 N.M. R170 N.M. 6 – 3...
  • Page 122 FO-4500H R375 4.7K R374 C168 N.M. C169 R373 4.7K C184 C149 R348 1/50 6 – 4...
  • Page 123 FO-4500H C199 1000P C200 1000P C206 C207 C208 C209 C211 C212 C213 C214 N.M. 6 – 5...
  • Page 124 FO-4500H 22.24044MHz C251 LMD0 LMD1 LMD1 LMD2 RSTCDC RSTCDCB (7-3D) LMD2 RDCDC LMD3 (7-3A)(7-4D) RDCDCB LMD3 LMD4 RDCDC RDCDC LMD4 (7-4A) LMD5 R298 CLKF SHCKOB (7-4A) LMD5 LMD6 CK16M CK16M LMD6 (7-3D) LMD7 DRQO DRQO LMD7 (7-1H) CDCINT CDCINT (7-4D) READY READY (7-2H)
  • Page 125 FO-4500H C144 100P 6 – 7...
  • Page 126 FO-4500H 6 – 8...
  • Page 127 FO-4500H C242 C244 C241 C243 33/16 47/25 33/16 D109 D107 D108 D106 N.M. N.M. 47/50 47/50 6 – 9...
  • Page 128 FO-4500H D140 D132 D141 D133 D142 D134 MD10 D143 D135 MD11 D144 D136 MD12 D145 D137 MD13 D146 D138 MD14 D147 D139 MD15 D124 D116 MA14 D125 D117 MA15 D126 D118 D110 MA16 D127 D119 D111 MA17 D128 D120 D112 MA18 MA10 D129...
  • Page 129 FO-4500H Control PWB parts layout (Top side) 6 – 11...
  • Page 130 FO-4500H Control PWB parts layout (Bottom side) 6 – 12...
  • Page 131 FO-4500H HZ3B1 HZ3B1 C115 C114 C106 0.01 C107 C102 MTZJ39C TLP521(1/2) D102 1SS355 TNR07G101K MTZJ30B R113 R114 MTZ6.8B 10/50 RA-501P SBT-0260 N.M. SBT-0260 6 – 13...
  • Page 132 FO-4500H IC102(5/5) 4066 IC103(3/3) 4558 100/16 4.7/50 1/50 6 – 14...
  • Page 133 FO-4500H TEL/LIU PWB parts layout 6 – 15...
  • Page 134 FO-4500H 6 – 16...
  • Page 135 FO-4500H L705 R722 2.55K PC701 D709 PC123 D2S4M R719 C716 680/35 R734 R702 F702 R703 127°C R705 C710 C709 0.0047 220P C708 0.047 D704 RD20ESAB2 HZS20NB2 C730 1000P R701 470K C702 0.047 C703 470P R717 PC702 C701 S21ME4FY 0.047 X701 ENC471010 6 –...
  • Page 136 FO-4500H Power supply PWB parts layout 6 – 18...
  • Page 137 FO-4500H 22/16 R6 LED5 (LINE) N.M. LED7 (PAPER) LED8 (TONER) DTC114ES DTC114ES HC174 LED9 (DRUM) 22/16 LED10 (SRVICE) LED1 (H-TONE) LED2 (S-FINE) LED3 (FINE) LED4 (STD) LED6 (IN-USE) 150 x 7 6 – 19...
  • Page 138 FO-4500H 6 – 20...
  • Page 139 FO-4500H 6 – 21...
  • Page 140 FO-4500H [6] Printer control PWB parts layout Note: Since the parts of this PW can not be supplied, change it as a unit. Printer 2nd transport PWB parts layout Note: Since the parts of this PW can not be supplied, change it as a unit. 6 –...
  • Page 141 FO-4500H M E M O 6 – 23...
  • Page 142: Chapter 7. Operation Flowchart

    FO-4500H CHAPTER 7. OPERATION FLOWCHART [1] Protocol Receive side Transmitter side G3 communication (Document inserted into document sensor during standby) To recording position Document inserted to the reading position (DCS) (DCS) 1st page Next page insert command Cut line printed Cut line printed Recording papor ejected Document ejected...
  • Page 143: Power On Sequence

    FO-4500H [2] Power on sequence START CPU initialized MODEM initialized “WAIT A MOMENT” display STOP key ? “MEMORY CLEAR ?” display 3 sec ? STAND-BY START key ? COPY key ? STOP key ? “MEMORY CLEARED” display “MEMORY CLEARED” display 3 sec ? Memory clear Memory clear...
  • Page 144: Chapter 8. Others

    FO-4500H CHAPTER 8. OTHERS [1] Service Tools 1. List PRICE PARTS CODE DESCRIPTION Q’TY RANK CPWBX2835SC01 Extension board unit (EXT-A) and (EXT-B) UKOGM2058SCZZ Optical adjustment jig 2. Description Cable parts code Connector Remark QCNW – 4597SCZZ CNCCD 2-1. Extension board unit QCNW –...
  • Page 145 FO-4500H [For inspection of TEL/LIU PWB] Cable parts code Connector Remark QCNW – 4597SCZZ CNCCD 1) Remove the left upper panel. QCNW – 4598SCZZ CNSEN 2) Remove the inner tray from the unit, and remove the control PWB. QCNW – 4599SCZZ CNPW 3) Mount the extension board (EXT-A) in the place where the control QCNW –...
  • Page 146 FO-4500H PRICE PARTS CODE DESCRIPTION Q’TY RANK QCNCM7014SC0H CONNECTOR 8pin (CNCCDA, CNCCDB) QCNCM7014SC0F CONNECTOR 6pin (CNSENA, CNSENB) QCNCM7014SC1B CONNECTOR 12pin (CNPWA, CNPWB) QCNCM2482SC1H CONNECTOR 18pin (CNRSA, CNRSB) QCNCM2482SC2D CONNECTOR 24pin (CNPNA, CNPNB) QCNCM2401SC0B CONNECTOR 2pin (CNLEDA, CNLEDB) QCNCM7014SC0B CONNECTOR 2pin (CNSTPA, CNSTPB) QCNCM705BAF06 CONNECTOR 2pin (CNDRA, CNDRB) QCNCM7014SC0D...
  • Page 147 FO-4500H 2-2. Optical adjust plate 8) Remove the lock paint of lens. Adjust the location of the lens so that the difference between A and B of CCD output should be the 1. General largest, then secure the lens on that position. The output signal waveform must be symmetrical.
  • Page 148 FO-4500H 3. Relationship of adjusting plate and oscilloscope output CCD output White Black Black Black 8lines/mm Sync signal 4lines/mm Ø T signal (PHIT) 528µsec 0.1msec/Div Fig. 4 Note: The CCD output must be adjusted to produce a white level at the center and black levels near the center and 8 lines/mm black and white pattern in other locations.
  • Page 149: Scanner Unit

    FO-4500H Scanner unit Fig. 6 Optical adjustment tool Fig. 7 Fig. 8 8 – 6...
  • Page 150: Ic Signal Name

    FO-4500H [2] IC signal name IC12: VHiH647702120 (HD6477021X20) PORT A ADDRESS WDTOVF MASK ROM 16KB (SH7020) 32KB (SH7021) NIMI EXTAL XTAL DIRECT MEMORY ACCESS CONTROLLER INTERRUPT USER BUS STATE CONTROLLER BREAK CONTROLLER CONTROLLER A0 (HBS) AD15 SERIAL COMMUNICATION 16-BIT INTEGRATED INTERFACE (x2 CHANNEL) TIMER PULSE UNIT AD14...
  • Page 151 FO-4500H IC16: VHiLR38292/-1 (LR38292) A5 ~ 1 SRVID INTERNAL REGISTER SCCLK D15 ~ 0 READ IMAGE STVDB PROCESS LSI I/F DREQ0B CPU I/F IMAGE BUS GAINTB MA20 ~ 16 CONTROLLER MA15 ~ 0 CDCINTB MANRESB CSCDCB MAENB MDENB SHCK READY IMAGE BUS BRQT ARBITER...
  • Page 152 FO-4500H IC19: VHiLH5116NA10 (LH5116NA-10) LH5116NA-10 JAPAN 8947 XXX MEMORY CELL ARRAY ADDRESS DECODER (128 x 128) BUFFER I/O1 SENSE AMP. COLUMN I/O2 DECODER I/O3 DATA CONTROL I/O4 COLUMN ADDERESS I/O5 BUFFER I/O6 I/O7 I/O8 4 7 6 5 IC20, 21: VHiLH5268TH10 (LH5268) IC109: VHiBA10339F-1 (BA10339F) BA10339F MEMORY...
  • Page 153 FO-4500H IC113: VHiMC74HC32F- (MC74HC32AF) IC110: VHiBU4053BCF1 (BU4053BCF) INHIBIT Inhibit IC102: VHiMC74HC14F- (MC74HC14AF) (TOP VIEW) IC112: VHiMC74HC04F- (MC74HC04AF) IC115, 118: VHiMC74HC08F- (MC74HC08AF) IC103: VHiPST591CMT1 (PST591C) Lot No. 5 9 1 C IC100: VHiNJM2904M-1 (NJM2904M) 3 VCC DELEY 1 VOUT 4 GND 2 MANUAL RESET 8 –...
  • Page 154 FO-4500H IC105: VHiNJU4051M-1 (NJU4051BM) IC1, 5: VHi27C04010Ti (27C040) Inhibit (TOP VIEW) Pin name Signal Controls A0~A17 Address input Chip enable Output enable Ground Program DQ1~DQ8 Data output (Program input) 15 Common +5V power Out/In +12.5V power(*) (*) Only in the program mode Switches In/Out VDD: Pin 16...
  • Page 155 FO-4500H IC22: VHiTLS1049/-1 (TLS1049) Terminal Name Type Function AVCC Input pre-amp gain switching terminal. L: Internal, H: External VREF+ DVCC VREF+ VREF upper voltage monitor terminal for AD. PGST AD input monitor terminal. VRLM In the binary mode, upper voltage minimum limit setting VRLM B-/H terminal for AD.
  • Page 156 FO-4500H IC106: VHiNJU6355E-1 (NJU6355E) No. Function Description DATA pin I/O select pin "H": Data input "L": Data output 8 VDD When, however, CE pin is in "L", DATA pin is in 7 DATA high impedance 6 CLK Crystal oscillator connection pin (f=32.768KHz) 5 CE For the capacity of Cg and Cd, refer to the series composition table...
  • Page 157: Parts Guide

    FO-4500H PARTS GUIDE FO-4500 MODEL CONTENTS Exterior, etc. (1) Fusing unit Exterior, etc. (2) 2nd transport unit Operation panel unit Cassette Document guide upper unit Packing material & Accessories Optical unit Control/sub PWB unit Drive unit TEL-Liu PWB unit Scanner frame unit Power supply PWB unit Housing CCD PWB unit...
  • Page 158: Exterior, Etc

    FO-4500H Exterior, etc. (1) PRINTER UNIT SCANNER UNIT TRANSPORT UNIT 100mm 80mm – 1 –...
  • Page 159 FO-4500H Exterior, etc.(1) PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 QACCB7125SCZZ AC cord 2 CCNW-4557SC01 Speaker ass’y 4 DCEKC683JSCZZ Control PWB unit(Within ROM) 6 DCEKL374BSC01 TEL-Liu PWB unit 8 GCABL2272SCZA Left side panel 10 GCABR2273SCZZ Right side panel 12 GCOVA2363SCZZ Printer front cover 13 GCOVA2364SCXZ...
  • Page 160: Operation Panel Unit

    FO-4500H Exterior, etc. (2) Operation panel unit – 3 –...
  • Page 161 FO-4500H Exterior, etc.(2) PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 CCASP2083SC55 Operation panel unit 2 PGIDP2459SCZZ Document guide lower 3 PGLS-2057SCZA Reader glass 4 PSHEZ3254SCZZ Dustproof sheet 5 LBNDJ2007SCZZ Band 7 PSHEZ3236SCZZ Sheet Operation panel unit PRICE PART PARTS CODE DESCRIPTION RANK...
  • Page 162: Document Guide Upper Unit

    FO-4500H Document guide upper unit Optical unit Drive unit – 5 –...
  • Page 163 FO-4500H Document guide upper unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 LBSHP2067SCZZ Bearing 2 LPLTG2820SCZZ Separator rubber 3 LPLTM2822SCZZ Reinforcement bracket 4 LPLTP2819SCZZ Separator plate 5 LPLTP2821SCZZ Transfer plate 6 MLEVP2230SCZZ Release lever 7 MSPRC2843SCZZ Release lever spring 8 MSPRC2844SCZZ Separate spring 9 MSPRC2845SCZZ...
  • Page 164: Scanner Frame Unit

    FO-4500H Scanner frame unit W4 W3 Housing unit – 7 –...
  • Page 165: Housing

    FO-4500H Scanner frame unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 CBSHP2079SC01 Paper feed clutch unit 2 CROLP2300SC01 Pinch roller 3 CSW-M2222SC01 Transfer sensor ass’y 4 LBSHC2084SCZZ Bushing 5 LBSHP2066SCZZ Bearing 6 LFRM-2167SCZZ Scanner frame 7 LPLTM2813SCZZ Scanner frame bracket, front 8 LPLTM2814SCZZ Scanner frame bracket, rear 9 MSPRP2838SCZZ...
  • Page 166: Drive/Paper Take-Up Unit

    FO-4500H Drive/Paper take-up unit (1) – 9 –...
  • Page 167 FO-4500H Drive/Paper take-up unit(1) PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 0KW0992230712 Bracket 2 0KW0992011903 Printer control PWB [PWB-A] 3 0KW0992200512 Right frame 4 0KW0992200117 Base 5 0KW0992202301 Ground plate 7 0KW0992232012 Plate nut 8 0KW0992280102 Frame 9 0KW0992241402 Ground plate 10 0KW0992280201 Rear frame...
  • Page 168: Paper Take-Up Unit

    FO-4500H Paper take-up unit (2) Transfer unit – 11 –...
  • Page 169 FO-4500H Paper take-up unit(2) PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 0KW0992053901 Print head unit 2 0KW0992200701 Terminal 3 0KW0992200603 Terminal 4 0KW0992201201 Terminal 5 0KW0992605601 Harness 6 0KW0997621204 High voltage PWB unit(with IC) [PWB-F] 7 0KW0992044301 Cover 8 0KW0992605413 Harness 9 0KW0992201902...
  • Page 170: Fusing Unit

    FO-4500H Fusing unit 28 29 41 19 23 41 42 41 Fusing unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 2 0KW0992101703 3 0KW0992180226 Cover 4 0KW0992255202 Holder 5 0KW0992255101 Torsion spring 6 0KW0992255001 7 0KW0992250813 Gear 20/50T 8 0KW0992250901 Gear 44T 9 0KW0992251301 Torsion spring...
  • Page 171: 2Nd Transport Unit

    FO-4500H 2nd transport unit 2nd Transport unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 0KW4150181301 Plate spring 2 0KW0933384002 Roll 3 0KW0933382612 Shaft 4 0KW4150180201 Guide 5 0KW4150180103 Guide 6 0KW4150184501 Sheet 7 0KW4150184601 Sheet 9 0KW4150180901 11 0KW4150182001 Roller 12 0KW0928300602 Gear 14T...
  • Page 172: Cassette

    FO-4500H Cassette Cassette PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 0KW4150180714 Lifting plate 2 0KW4150180812 4 0KW4150182402 Pressure spring 5 0KW0933392201 Separator 6 0KW0933390202 Regulating plate 7 0KW4150182518 Cassette body 8 0KW4150181502 Guide 9 0KW4150182602 Guide cushion 10 0KW0933390302 Regulating plate 11 0KW0933392301 Separator...
  • Page 173: Packing Material & Accessories

    FO-4500H Packing material & Accessories Carrier sheet (Letter) Drum cartridge AC cord Toner Tape cartridge Packing material & Accessories PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 TCADZ2139SCZZ Explanation card 2 TLABP4196SCZZ Paper size label 3 TLABZ3935SCZZ Rapid key labels 4 TINSE3776SCZZ Operation manual 5 SPAKP4946SCZZ...
  • Page 174: Control/Sub Pwb Unit

    FO-4500H Control PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 1 UBAT-A005PRE0 Battery [BAT1] 2 VCEAEA1CW106M Capacitor(16WV 10µF) [C2] 3 VCEAEA1EW226M Capacitor(25WV 22µF) [C3] 4 VCEAEA1HW476M Capacitor(50WV 47µF) [C5] 5 VCEAEA1HW476M Capacitor(50WV 47µF) [C6] 6 VCEAEA1CW106M Capacitor(16WV 10µF) [C7] 7 VCEAEA1HW105M Capacitor(50WV 1.0µF)
  • Page 175 FO-4500H Control PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 81 VCKYTV1HB222K Capacitor(50WV 2200PF) [C172] 82 VCKYTV1HB222K Capacitor(50WV 2200PF) [C173] 83 VCKYTV1HB222K Capacitor(50WV 2200PF) [C174] 84 VCKYTV1HB222K Capacitor(50WV 2200PF) [C175] 85 VCKYTV1HB222K Capacitor(50WV 2200PF) [C177] 86 VCKYTV1CF105Z Capacitor(16WV 1.0µF) [C178] 87 VCKYTV1EF104Z Capacitor(25WV 0.10µF)
  • Page 176 FO-4500H Control PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 166 QCNCM7014SC0D Connector(4pin) [CNTXM] 167 VHD1SS355//-1 Diode(1SS355) [D100] 168 VHD1SS355//-1 Diode(1SS355) [D102] 169 VHDDAP202U/-1 Diode(DAP202U) [D103] 170 VHDRB411D//-1 Diode(RB411D) [D104] 171 VHD1SS355//-1 Diode(1SS355) [D105] 172 VHDRB411D//-1 Diode(RB411D) [D110] 173 VHDRB411D//-1 Diode(RB411D) [D111]...
  • Page 177 FO-4500H Control PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Resistor(1/10W 0Ω ±5%) 246 VRS-TV2AB000J [L110] Resistor(1/10W 100Ω ±5%) 247 VRS-TV2AB101J [L111] Resistor(1/10W 100Ω ±5%) 248 VRS-TV2AB101J [L112] Resistor(1/10W 100Ω ±5%) 249 VRS-TV2AB101J [L113] Resistor(1/10W 100Ω ±5%) 250 VRS-TV2AB101J [L114] Resistor(1/10W 100Ω...
  • Page 178 FO-4500H Control PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Resistor(1/10W 0Ω ±5%) 328 VRS-TV2AB000J [R162] Resistor(1/10W 0Ω ±5%) 329 VRS-TV2AB000J [R164] Resistor(1/10W 0Ω ±5%) 330 VRS-TV2AB000J [R166] Resistor(1/10W 100Ω ±5%) 331 VRS-TV2AB101J [R167] Resistor(1/10W 0Ω ±5%) 332 VRS-TV2AB000J [R168] Resistor(1/10W 10Ω...
  • Page 179 FO-4500H Control PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Resistor(1/10W 2.2KΩ ±5%) 408 VRS-TV2AB222J [R261] Resistor(1/10W 270Ω ±5%) 409 VRS-TV2AB271J [R262] Resistor(1/10W 270Ω ±5%) 410 VRS-TV2AB271J [R263] Resistor(1/10W 270Ω ±5%) 411 VRS-TV2AB271J [R264] Resistor(1/10W 270Ω ±5%) 412 VRS-TV2AB271J [R266] Resistor(1/10W 68Ω...
  • Page 180: Tel-Liu Pwb Unit

    FO-4500H Control PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Resistor(1/10W 10KΩ ±5%) 488 VRS-TV2AB103J [R384] Resistor(1/10W 3KΩ ±5%) 489 VRS-TV2AB302J [R385] Resistor(1/10W 0Ω ±5%) 490 VRS-TV2AB000J [R386] 491 RCRSQ2109SCZZ Crystal(38.00053MHz) [X1] 492 RCRSQ1005LCZZ Crystal(19.6608MHz) [X3] 493 RCRSZ7008SCZZ Crystal(16MHz) [X4] 494 RCRSQ2110SCZZ...
  • Page 181: Power Supply Pwb Unit

    FO-4500H TEL-Liu PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Resistor(1/10W 0Ω ±5%) 62 VRS-TV2AB000J [L118] 63 QJAKZ2060SC0D Jack [MJ1] 64 QJAKZ2060SC0D Jack [MJ2] 65 VHPTLP627//-1 Photo coupler(TLP627) [PC1] 66 VHPTLP521-1BL Photo coupler(TLP521) [PC2] 67 VHPTLP627//-1 Photo coupler(TLP627) [PC3] 68 VHPTLP521-1BL Photo coupler(TLP521)
  • Page 182 FO-4500H Power supply PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK 5 0AV1390000124 Capacitor(400WV 150µF) [C705] 6 0AV1610000047 Capacitor(1KWV 220PF) [C706] 7 0AV1390000109 Capacitor(35WV 47µF) [C707] 8 0AV1610000054 Capacitor(50WV 0.047µF) [C708] 9 0AV1610000060 Capacitor(50WV 220PF) [C709] 10 0AV1474720090 Capacitor(100WV 0.0047µF) [C710] 11 0AV1610000061...
  • Page 183: Ccd Pwb Unit

    FO-4500H Power supply PWB unit PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK Resistor(1/6W 1KΩ ±5%) 85 0AV2011023010 [R715] Fusing Resistor(1/2W 39Ω ±5%) 86 0AV2043903030 [R716] Fusing Resistor(1/2W 150Ω ±5%) 87 0AV2041513030 [R717] Resistor(1/6W 1KΩ ±5%) 88 0AV2011023010 [R718] Resistor(1/6W 1KΩ ±5%) 89 0AV2011023010 [R719] Resistor(1/6W 100KΩ...
  • Page 184 FO-4500H Hardware parts PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK B17 XUBSD20P06000 Screw(2×6) W1 XRESJ50-06000 E type ring(5mm) W2 XWHSD30-08100 Washer(φ3) W3 LX-WZ2009SCZZ Washer(t0.25) W4 XWHJZ62-02512 Washer(t0.25) – 27 –...
  • Page 185 FO-4500H I n d e x PRICE PART PRICE PART PRICE PART PARTS CODE PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK RANK MARK RANK MSPRC2843SCZZ 4- 7 QCNCM7014SC0F 16- 164 CBSHP2079SC01 7- 1 MSPRC2844SCZZ 4- 8 QCNCM7014SC0H 16- 155 CCADZ2332SC01 15- 30...
  • Page 186 FO-4500H PRICE PART PRICE PART PRICE PART PARTS CODE PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK RANK MARK RANK VCCCTV1HH101J 16- 56 VCKYTV1EF104Z 16- 63 VCKYTV1HB821K 16- 67 ″ ″ VCCCTV1HH300J 16- 58 16- 65 16- 90 ″...
  • Page 187 FO-4500H PRICE PART PRICE PART PRICE PART PARTS CODE PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK RANK MARK RANK VHIPBL3717/-2 16- 217 VRS-TV2AB000J 17- 55 VRS-TV2AB103J 16- 397 ″ ″ VHIPST591CMT1 16- 225 17- 56 16- 415 ″...
  • Page 188 FO-4500H PRICE PART PRICE PART PRICE PART PARTS CODE PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK RANK MARK RANK VRS-TV2AB332J 16- 405 VSBS108////-1 17- 69 0AV2012233010 18- 103 ″ 16- 406 VSDTA114EK/-1 16- 262 0AV2012733010 18- 79 ″...
  • Page 189 FO-4500H PRICE PART PRICE PART PRICE PART PARTS CODE PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK RANK MARK RANK 0KW0910362001 10- 46 0KW0992255101 12- 5 0KW0992605202 9- 55 0KW0928300602 13- 12 0KW0992255202 12- 4 0KW0992605301 12- 39 0KW0928301902 13- 15 0KW0992280102...
  • Page 190 FO-4500H PRICE PART PRICE PART PRICE PART PARTS CODE PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK RANK MARK RANK 0KW9739030813 11- 23 ″ 12- 41 ″ 14- 14 0KW9742030813 9- 70 ″ 10- 57 ″ 11- 25 ″...
  • Page 191 FO-4500H CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the equipment manufacturer.
  • Page 192 FO-4500H © COPYRIGHT 1997 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

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