Table of Contents
Advertisement
OPERATION MANUAL AND PARTS LIST
Models LP 2400, LP 2500
LP 2600 Hi-Boy and LP 2600 Lo-Boy
HANDLE THIS UNIT AS YOU WOULD A LOADED FIREARM!
The high pressure spray can cause extremely serious injury.
OBSERVE ALL WARNINGS!
Before operating this unit, read and follow all safety warnings and
instructions related to the usage of this equipment. READ, LEARN
and FOLLOW the Pressure Relief Procedure on Page 6 of this manual.
All Service Procedures to be performed by Authorized Airlessco
Service Center ONLY.
NO MODIFICATIONS or alterations of any AIRLESSCO Equipment
or any AIRLESSCO part is allowed.
P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave., Moorpark, CA 93021
Tel: 805-523-0211 Fax: 805-523-1063
SUBJECT TO CHANGE WITHOUT NOTICE.
U.S. PATENT NO. 4775303. OTHER US & FOREIGN PATENTS APPLIED FOR.
LP SERIES
AIRLESS PAINT SPRAYER
WARNING !!
AIRLESSCO BY DUROTECH CO.
FORM NO. 001-428, May 99
Advertisement
Table of Contents
Troubleshooting
Related Manuals for AIRLESSCO LP 2400
Summary of Contents for AIRLESSCO LP 2400
- Page 1 READ, LEARN and FOLLOW the Pressure Relief Procedure on Page 6 of this manual. All Service Procedures to be performed by Authorized Airlessco Service Center ONLY. NO MODIFICATIONS or alterations of any AIRLESSCO Equipment or any AIRLESSCO part is allowed.
-
Page 2: Table Of Contents
Airlessco 007 Spray Gun Components ...... 8 Spray Tip Selection ..........9 Spray Technique ............ 10, 11 Airlessco 007X and 007XL Parts Lists ..... 12, 13 Airless Spray Gun Troubleshooting ......14 Regular Maintenance ..........15 Electric Motor Maintenance ........15 Troubleshooting ............ -
Page 3: Introduction
Read prior to using your sprayer 1. New Sprayer 5. Storage Your Airlessco unit was factory tested in an Always relieve pressure (See pressure relief procedure anti-freeze solution which was left in the on page 6) prior to storage or when machine is pump. -
Page 4: How To Flush
Refer to Figure 4 6. Disengage the gun safety latch and squeeze the and Page 8 for Airlessco 007 Gun. gun trigger. Turn the ON-OFF Toggle Switch REMOVE SPRAY TIP. -
Page 5: Setting Up
SETTING UP 1. Connect the hose and gun. 3. Check the Electrical Service. a. Remove the plastic cap plug from the outlet tee Be sure the electrical service is 120 VAC, 15 amp and screw a conductive or grounded 3000 psi minimum, and that the outlet you use is properly airless spray hose onto fluid outlet. - Page 6 STARTING UP continued 4. Adjusting the Pressure WARNING - Clogged standard (flat) tip - clean a. Turn the Pressure Control Knob CW to increase pressure and CCW to decrease pressure. only after the tip is removed from the gun and pressure has been relieved.
- Page 7 WARNINGS continued HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. Handle as you would a loaded firearm. Follow PRESSURE RELIEF PROCEDURE on page 6. Observe all warnings. NOTE TO PHYSICIAN: Injection in the skin is a trau- MEDICAL ALERT - Airless Spray Wounds matic injury.
-
Page 8: Warnings- Read Prior To Using Sprayer
Step 4. If you suspect that pressure hasn't been relieved due to damaged prime/pressure relief valve or other reason, engage gun safety latch and take your unit to an authorized Airlessco Service Center. Always ground all of these components. - Page 9 WARNINGS continued UL RECOMMENDATION FOR MINIMUM GAUGE EXTENSION CORD AMPERAGE VOLTAGE LENGTH OF CORD IN FEET RATING RANGE 5 - 6 6 - 8 8 - 10 10 - 12 Always follow recommended pressure and operating ALWAYS use approved high pressure fittings and re- instructions.
-
Page 10: Airlessco 007 Spray Gun Components
AIRLESSCO 007 SPRAY GUN GUN SAFETY SPRAY GUN LATCH Attach spray gun to whip hose and tighten fittings SAFETY IN LOCKED securely. Set the gun safety latch.(Also may be called LATCH POSITION gun safety lock) * Refer to Fig. A. -
Page 11: Spray Tip Selection
SPRAY TIP SELECTION Spray tip selection is based on paint viscosity, paint type, and Spray tip size is based on how many gallons of paint per job needs. For light viscosities (thin paints), use a smaller tip; minute can be sprayed through the tip. Do not use a tip for heavier viscosities (thicker paints), use a larger tip size. -
Page 12: Spray Technique
SPRAY TECHNIQUE Good Spray Gun Technique is at the core of any spray If you are not familiar with spraying techniques, we paint operation. Operator skill and efficiency is as recommend that you study this section of your manual important as good equipment and good paint. Good and practice the proper technique on pieces of card- spray technique is a skill that can be quickly learned by board or a suitable surface. - Page 13 SPRAY TECHNIQUE TOTAL SPRAYGUN MOVEMENT - arm movement - full sweep TRIGGER TRIGGER POINT POINT It is important to "trigger" the gun after gun movement Spray with uniform strokes from left to right and from (arm movement) has started and release trigger (shut right to left, holding stroke speed, distance, lapping, gun off) before gun movement ends.
-
Page 14: Airlessco 007X And 007Xl Parts Lists
AIRLESSCO 007X & 007XL SPRAY GUNS 10 11 Item No. Part No. Description Item No. Part No. Description 561-001 Rev-Guard 120-021 560-xxx Rev-Tip 120-056 Washer 561-025 Rev-Tip Seal-metal 120-048 Safety Latch or Lock 561-026 Rev-Tip Seal-O-ring 120-055 Wave Washer 120-023... - Page 15 AIRLESSCO 007X & 007XL SPRAY GUN Attach spray gun to hose and tighten fittings securely. REPLACING THE VALVE SPRING UNIT (9) Set the gun safety latch.(Also may be called gun safety lock) The gun safety latch should always be set when the gun is not being triggered.
-
Page 16: Airless Spray Gun Troubleshooting
AIRLESS SPRAY GUN TROUBLESHOOTING DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pressure. Excessive fogging High pressure Reduce the pressure to satisfactory pattern distribution. (overspray) Material too thin Use less thinner. Pattern too wide Spray angle too large Use smaller spray angle tip. Pattern too narrow Spray angle too small Use larger spray angle tip. -
Page 17: Regular Maintenance
REGULAR MAINTENANCE 1. Keep the displacement pump packing nut/wet cup 1/3 full of TSO (Throat Seal Oil) at all times. The TSO helps protect the packings and rod. 2. Inspect the packing nut daily. Your pump has a patented Triple Life Packing System. Packing life will be extended a minimum of three times if the following "Packing Tightening"... -
Page 18: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE SOLUTION Refill the supply container. There is spitting from the gun. The fluid supply is low or empty. Check for loose connections on the Air entrapped in the fluid pump or siphon assembly, tighten, then reprime hose. pump. -
Page 19: Troubleshooting- Machine Does Not Start
TROUBLESHOOTING- Machine does not start. CAUSE SOLUTION Control Settings STEP 1: Ensure that the ON-Off toggle switch is in the "ON" position and that the Pressure Control Knob is fully CW (maximum pressure). Also check that the unit is plugged in. STEP 2: Lower the pressure control assembly and check if the green power light on the board is lit. -
Page 20: Pressure Control Assembly
PRESSURE CONTROL ASSEMBLY (PCA) Note: Anytime a sensor, pressure control assembly (board) or both are replaced, the following three calibrations must be performed. 1. ZERO CALIBRATION 1. Place prime/pressure relief valve in the prime (open) position. 2. Set the presssure control knob to the minimum setting (CCW). 3. -
Page 21: Electrical System
ELECTRICAL SYSTEM FIGURE 10 WHITE BLK/WHITE ZERO NOT USED PRESSURE LOW PRESSURE VOLTAGE P-ZR SENSOR TRIMPOT POWER LIGHT ZERO EMPTY LIGHT FIGURE 10 PARTS LIST ITEM NO. PART NO. DESCRIPTION Electrical Power Cord 331-168C Strain Relief 331-185 Screw 331-138 Toggle Switch 331-311 Fuse 12A Slow Blow (2400) 331-165... -
Page 22: Replacement Of Electrical Components
REPLACEMENT OF ELECTRICAL COMPONENTS NOTE: Anytime the pressure control assembly, sensor or both are replaced, perform the three calibrations on page 18. WARNING: Always unplug the electrical cord before servicing machine. PRESSURE CONTROL ASSEMBLY (Electrical Control Board) 1. Unplug machine's power cord. 2. -
Page 23: Servicing The Fluid Pump
SERVICING THE FLUID PUMP e. Reassemble the Lower Check Valve assem- bly by placing the Suction Seat Assembly, 0-ring, NOTE: Check everything in the Troubleshooting ball and retainer in the suction nut and screw nut Chart before disassembling the Fluid Pump. onto pump body. -
Page 24: Gear And Pump Assembly
GEAR AND PUMP ASSEMBLY FIGURE 12 Part No. 331-340 (2600 Hi) Part No. 331-008 (2600 Lo) Part No. 331-007 (2500) Part No. 331-009 (2400) SERVICING GEAR BOX ASSEMBLY 1. Remove fluid pump as per "Fluid Pump Disconnect" WARNING - procedures page 21. Do not operate machine without cover guard in place. -
Page 25: Servicing Piston Rod, Upper Check Valve
SERVICING PISTON ROD, UPPER CHECK VALVE FIGURE 13 SEE FIG. 13 1. Disconnect Fluid Pump as per page 21. 2. Place piston in block (PN 331-195) with the 3/8" dowel pin (PN 331-196) and hold in vise. NOTE: DO NOT use smaller diameter pin to hold piston. -
Page 26: V-Packing Replacement
V-PACKING REPLACEMENT DISASSEMBLY FIGURE 15 1. Remove the Fluid Pump as per “Fluid Pump Disconnect” instructions on page 18. 2. Unscrew the packing nut and suction assembly. Push piston rod out through bottom of pump body. Remove the upper packings, belleville springs, tube spacer and lower packing set using packing removal tool (PN 331-153). -
Page 27: Fluid Pump
FLUID PUMP - PN. 331-209 (2400, 2500, 2600 Lo-Boy) PN. 331-236 (2600 Hi-Boy) FIGURE 16 FIGURE 15 & 16 PARTS LIST ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION 331-037 Packing Nut 331-026 Seat 331-019 Seal Holder 331-100 O-Ring Teflon 331-020V O-Ring Viton... -
Page 28: 2400 / 2500 Complete Machine Parts List
MACHINE ASSEMBLY 2400/2500 FIGURE 17 See Fig. 10 Page 19 6,7,8,9 See Fig 12 Page 22 Fig 16 Pg. 25 See Fig 20 Page 29 FIGURE 17 PARTS LIST ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION Motor Screw (2400) 331-315 331-216 Pressure Control Ass'y... -
Page 29: 2600 Lo-Boy Complete Machine Parts List
MACHINE ASSEMBLY - 2600 LO-BOY FIGURE 18 8,9,10,11 27, 28 See Fig 12 Page 22 See Fig. 20 Page 29 See Fig. 16 Page 25 FIGURE 18 PARTS LIST ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION Retaining Ring (2) Handle 331-174 143-032... -
Page 30: 2600 Hi-Boy Frame
LP2600 HI-BOY FRAME FIGURE 19 FIGURE 19 PARTS LIST ITEM PART NO. DESCRIPTION Frame 331-273 Spacer (2) 331-289 Wheel (2) 113-017 Washer (2) 143-028 Retaining Ring (2) 143-032 Rubber Boot (2) 331-048... -
Page 31: Suction Assemblies
SUCTION ASSEMBLIES SUCTION ASSEMBLY PARTS, MODELS 2400, 2500 & 2600 (Lo-Boy) PART NO. 331-238 FIGURE 20 FIGURE 20 PARTS LIST ITEM NO. PART NO. DESCRIPTION Inlet Strainer 331-217 Suction Hose Ass'y 331-290 Incl. Items 1,2,3,4,5,6 Suction Tube 331-384 Ferrule 331-281 Suction Hose 331-383 Suction Elbow...