Table of Contents
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Operation/Repair/Parts
LP 400/500/600/700
Mustang 5100/8100
Airless Paint Sprayer
For application of architectural paints and coatings. For professional use only. Not
approved for use in European explosive atmosphere locations.
3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
For model information, see page 2.
Related Manuals
Gun Manual
312363 - English
312364 - Spanish
312365 - French
3A1185H
EN
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Table of Contents
Related Manuals for AIRLESSCO LP 700
Summarization of Contents
Warnings
GROUNDING
Details essential grounding procedures and precautions for electrical safety.
FIRE AND EXPLOSION HAZARD
Outlines risks associated with flammable materials and static electricity.
ELECTRIC SHOCK HAZARD
Provides critical information on preventing electric shock during operation and maintenance.
SKIN INJECTION HAZARD
Warns about high-pressure fluid injection and necessary immediate actions.
EQUIPMENT MISUSE HAZARD
Covers risks associated with improper operation, environment, and personal condition.
PRESSURIZED ALUMINUM PARTS HAZARD
Highlights dangers of chemical reactions with aluminum components in pressurized systems.
MOVING PARTS HAZARD
Details the risks of injury from moving mechanical components and preventative measures.
TOXIC FLUID OR FUMES HAZARD
Addresses hazards from toxic fluids or fumes and necessary protective actions.
PERSONAL PROTECTIVE EQUIPMENT
Specifies required protective gear for safe operation and maintenance.
CALIFORNIA PROPOSITION 65
States potential cancer and reproductive harm risks from engine exhaust as per California law.
Operation
Pressure Relief Procedure
Step-by-step guide to safely relieve pressure in the system before servicing.
Setup
Instructions for initial setup, including electrical connections and hose attachment.
Flushing
Procedures for flushing the sprayer with solvent or water for cleaning.
Startup
Detailed steps for starting the sprayer and preparing it for operation.
Adjusting the Pressure
Guidance on setting and adjusting spray pressure for optimal performance.
Maintenance
Shutdown
Steps for safely shutting down the equipment after use.
Storage
Procedures for short-term and long-term storage to prevent damage.
Start Up After Storage
Instructions for bringing the sprayer back into service after storage.
Daily Maintenance
Routine checks and lubrication required for daily operation.
Electric Motor Maintenance
Guidance on lubricating motor bearings and replacing brushes.
Servicing the Fluid Pump
Step-by-step instructions for disconnecting and servicing the fluid pump.
Servicing the Inlet Valve- Hi-Boy
Procedures for servicing the inlet valve specific to Hi-Boy models.
Servicing the Inlet Valve- Lo-Boy
Procedures for servicing the inlet valve specific to Lo-Boy models.
Packing Replacement Procedures
Detailed steps for disassembling and reassembling the fluid pump packings.
Gear and Pump Assembly
Servicing Gear box Assembly
Instructions for disassembling, inspecting, and reassembling the gearbox.
Replacement of Electrical Components
Pressure Control Assembly (Electrical Control Board)
Steps for replacing the main electrical control board and heatsink.
Sensor
Procedure for removing and replacing the pressure sensor.
Potentiometer
Steps for removing and replacing the potentiometer used for pressure control.
On-Off Toggle Switch
Instructions for disconnecting and replacing the main power toggle switch.
Liquid Crystal Display (LCD)
Guidance on removing and reinstalling the LCD display unit.
Troubleshooting
Motor
Diagnosing and resolving issues related to the sprayer's motor.
Sensor
Troubleshooting steps for the pressure sensor and its readings.
Pressure Control Knob (Potentiometer)
Diagnosing problems with the potentiometer and pressure control settings.
Digital Display Messages (Series B)
Explains error codes and messages displayed on the unit's digital interface.
Pressure Control Repair
Motor Control Board Diagnostics
Diagnosing issues with the motor control board using LED indicators and specific tests.
Parts
Manifold Filter
Parts breakdown for the Manifold Filter assembly.
Inlet Valve
Parts breakdown for the Inlet Valve.
Stand Frame Parts
Exploded view and parts list for the Stand Frame.
LoBoy Frame Parts
Exploded view and parts list for the LoBoy Frame.
Hi-Boy Frame Parts
Exploded view and parts list for the Hi-Boy Frame.
Control Parts Diagram
Exploded view and parts list for control panel components.
Motor and Drive Parts Diagram
Exploded view and parts list for motor and drive components.
Drive Parts
Detailed list of parts for the drive system.
Packing Replacement Procedures
Parts list and diagrams for packing replacement.
Gearbox Sleeve Bearing Replacement
Parts and procedure for gearbox sleeve bearing replacement.
Suction Assemblies
Parts breakdown for Lo-Boy and Hi-Boy suction assemblies.
Electrical System
Diagrams and parts for the 120V and 230V electrical systems.
Electrical Components
List and illustration of individual electrical components.
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