Lincoln Electric INVERTEC V200-T Operator's Manual page 12

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QUICK DISCONNECT PLUG (FOR WORK CABLE)
A quick disconnect system is used for the welding
cable connections. The electrode and work cables
need to have a plug attached.
1. Cut off welding cable lug, if present.
2. Remove .75 in. (19mm) of welding cable insulation.
3. Slide rubber boot onto cable end. The boot end
may be trimmed to match the cable diameter. Use
soap or other nonpetroleum-based lubricant to
help slide the boot over the cable, if needed.
WELDING CABLE
.75 in.
19 mm
4. Cut 45-50% of the copper strands back 1/4" (6
mm).
5. Fold copper strands over cut strands and insert
into ferrule.
WELDING CABLE
6. Slide the copper ferrule into the brass plug.
7. Tighten set screw to collapse copper tube. Screw
must apply pressure against welding cable. The
top of the set screw will be well below the surface
of the brass plug after tightening.
COPPER TUBE
8. Slide rubber boot over brass plug. The rubber boot
must be positioned to completely cover all electri-
cal surfaces after the plug is locked into the recep-
tacle.
INSTALLATION
TRIM, IF REQ'D
TO FIT OVER CABLE
WELDING CABLE
.25 in.
6 mm
COPPER FERRULE
.50 in. max
12 mm max.
SET SCREW
BRASS PLUG
INVERTEC V200-T
SHIELDING GAS CONNECTION
An adjustable gas pressure regulator and flow gage
should be obtained. Obtain the necessary inert shield-
ing gas (usually argon). Connect the cylinder of gas
with the pressure regulator and flow gage. Install the
gas hose between the regulator and gas inlet (located
on the low left rear of the welder). The gas inlet has a
5/16-18 right hand female thread; CGA #032.
BOOT
CYLINDER could explode
if damaged.
•Keep cylinder upright and chained
to a support.
•Keep cylinder away from areas where it could
be damaged.
•Never allow the torch to touch the cylinder.
•Keep cylinder away from live electrical circuits.
•Maximum inlet pressure 150 psi.
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REMOTE CONTROL CONNECTION
A remote control receptacle is provided on the lower
center case front of the welder for connecting a
remote control to the machine. Refer to the Optional
Accessories section of this manual for available
remote controls.
WARNING
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