Table of Contents
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This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-techical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
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R
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CS/CU-PW9DKE
CS/CU-PW12DKE
WARNING
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Guangzhou Matsushita Air Conditioner Co., Ltd.
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(GMAC) All rights reserved. Unauthorized copying
and distribution is violation of law.
Order No.
Air Conditioner
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GMAC0504042C3
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Table of Contents
Related Manuals for Panasonic CU-PW9DKE
Summary of Contents for Panasonic CU-PW9DKE
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Page 1: Table Of Contents
Order No. GMAC0504042C3 Air Conditioner CS/CU-PW9DKE CS/CU-PW12DKE WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-techical individuals of potential dangers in attempting to service a product. -
Page 2: Features
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 1 Features High Efficiency Enviromental Friendly (For Refrigerant : R410A Model) Zero ozone depleting potential and low global Air Quality Indicator warming potential by using R410A refrigerant. Auto Restart Control Automatically restart after power failure... -
Page 3: Functions
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 2 Functions Remote Control OFF/ON SWING Operation START/STOP Airflow Direction Control Turn on/off the air conditionor Horizontal Airflow Direction Control When stop the operation by pressing -Auto Control OFF/ON button,the cursor key points -Manual Control to OFF. -
Page 4: Indoor Unit
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Indoor Unit Auto Switch Button Power Switch ON/OFF Anti-freezing Control for the Evaporator When the remote control cannot be used or Cooling or Soft Dry Operation for repairing and testing ,please use this button. -
Page 5: Outdoor Unit
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Outdoor Unit Deicing Control Anti-reverse Protection Anti-freezing operation for outdoor unit To protect the compressor from reverse (during Heating Mode Operation only) rotation when power off suddenly. Temperature of the condenser is tested by TRS. -
Page 6: Product Specifications
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 3 Product Specifications Unit CS-PW9DKE CU-PW9DKE Cooling Capacity 2.65 2.85 Heating Capacity L /h Moisture Removal Single Phase Power Source Cycle TOP VIEW SIDE VIEW OUTLET Airflow Method INTAKE Air Circulation Indoor Air (low) - Page 7 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Unit CS-PW9DKE CU-PW9DKE Description Evaporator Condenser Heat Copper Copper Tube Material Exchanger Slot type Corrugation type Fin Type (Plate fin configuration,forced draft) Rows/Stage 2 x 15 1X24 Dimensions 732.1X504x18.19 610x252x25.4 Refrigerant Control Device Capillary Tube (c.c)
- Page 8 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Unit CS-PW12DKE CU-PW12DKE 3.40 Cooling Capacity 3.80 Heating Capacity L /h Moisture Removal Single Phase Power Source Cycle TOP VIEW SIDE VIEW OUTLET Airflow Method INTAKE Air Circulation Indoor Air (low) m /min...
- Page 9 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Unit CS-PW12DKE CU-PW12DKE Description Evaporator Condenser Heat Copper Copper Tube Material Exchanger Slot type Corrugation type Fin Type (Plate fin configuration,forced draft) Rows/Stage 2 x 15 2X24 725.1 Dimensions 610x252x25.4 X504x36.38 Refrigerant Control Device Capillary Tube (c.c)
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Page 10: Dimensions
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 4 Dimensions Indoor Unit CS-PW9DKE CS-PW12DKE Unit : mm Side view Front View Air intake Right Piping Hole Air outlet Left Piping Hole Gas Side <Back View> Installation Plate Hook Liquid Side (100) - Page 11 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Outdoor Unit CU-PW9DKE CU-PW12DKE Unit : mm <Top View> 10cm or more 10cm or more 100cm or more INVERTER...
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Page 12: Refrigeration Cycle Diagram
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 5 Refrigeration Cycle Diagram CS/CU-PW9DKE CS/CU-PW12DKE INTAKE AIR AIR QUALITY PIPING SENSOR SENSOR SENSOR PIPING SENSOR 4-way valve Cooling Heating... -
Page 13: Block Diagram
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 6 Block Diagram CS-PW9DKE/CU-PW9DKE CS-PW12DKE/CU-PW12DKE... -
Page 14: Wiring Diagram
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 7 Wiring Diagram CS-PW9DKE/CU-PW9DKE CS-PW12DKE/CU-PW12DKE Wireless Remote Control ELECTRONIC CONTROLLER Indicator Complete STEPPING MOTOR POWER SUPPLY POWER SUPPLY FAN MOTOR CORD CORD AC 230V, 50Hz AC 230V, 50Hz FUSE SENSOR(PIPING TEMP.) AUTO SWITCH... -
Page 15: Operation Details
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 8 Operation Details Cooling Mode Operation When selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller or the control panel on the indoor unit and the operation is as the following. -
Page 16: Soft Dry Mode Operation
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Time Graph for Cooling Operation a b c d e f g h i j k l m n o p q r s t u v w x y z Intake air temperature... - Page 17 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Automatic Fan Speed During Soft Dry Operation, use remote controller to select Auto Fan Speed mode. Indoor Fan Speed is at “Lo-” Indoor Compressor Time Graph for soft dry operation a b c d e f...
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Page 18: Heating Mode Operation
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 8.3. Heating Mode Operation When selecting the Heating Mode Operation, the unit will operate according to the setting by the Remote Controller and the operation is as the following. Time Delay Safety Control If the compressor stopped by switching off, turning off by remote controller, or power off, it will not restart within 3 minutes. - Page 19 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Automatic Fan Speed During Heating Operation, use remote controller to select Auto Fan Speed mode. Indoor Fan Speed is between “Me” and “Slo”. S Lo S Lo Manual fan speed Stop Temperature of heat exchanger...
- Page 20 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Deice Control Deice operation is to protect the outdoor unit from freezing. Normal Deice Operation Deicing starts 30 minutes after heating mode operation or 60 minutes after the latest deicing operation. If temperature of outdoor piping, tested by TRS, falls to -3 (TRS OFF) or below for continuously 50 seconds, deicing operation starts.
- Page 21 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Time Graph for Overload Deicing a b c d e f g h i j k l m n o p q Outdoor Heat Outdoor Heat Exchanger Exchanger Basic time Out door fan stop for 60' accumulatively 20’’ 20’’...
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Page 22: Automatic Mode Operation
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 8.4. Automatic Mode Operation Standard for Determining Operation Mode First Determination: Setting Temperature (Standard) Cooling mode Cooling mode Intake Air Soft Dry mode temperature Soft Dry mode Heating mode Heating mode Second Determination: One hour after the above determination, the unit will operate according to the table below. - Page 23 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 8.5 Air Quality Sensor Control Resistance of air quality sensor: Rs(air)=10k ~50k ( The worse the air quality, the smaller the resistance.) Basic Operation Detecting and indicating of the air quality will not stop during the operation of the air conditioner.
- Page 24 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Detecting of air quality( When the air conditioner is on standby.) (a) After the air conditioner stops operation, it will provides power to the air quality sensor intermittently to detect the air quality and update the resistance reference (MAXR). The power of the air quality sensor will be on for 3 minutes after each 109 minutes.
- Page 25 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Forced Resetting Forced Resetting Time (The added operation time mentioned later not included.) (a) Air Pollution Level 2: Red: 5 minutes Orange: 8 minutes Green (B) Air Pollution Level 1: Red: 5 minutes...
- Page 26 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 8.6 Demo Mode ( Outdoor unit not needed) Activate the demo mode: Keep the AUTO button on the indoor Tu r n o f f t h e a i r Demo mode operation will be...
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Page 27: Indoor Fan Motor Control
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE About Cursor Key Which Points To “OFF” On Remote Control When the ON/OFF button on the remote control is pressed, the cursor key which points to “OFF” will appear or disappear to indicate the ON/OFF status of the air conditioner. -
Page 28: Airflow Direction Control
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 8.11. Airflow Direction Control Airflow Direction Auto-control When set at airflow direction auto-control with remote control,the louver swings up and down as shown in the table below. The louver does not swing when the indoor fan stops during operation. -
Page 29: Installation Instructions
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 9 Installation Instructions Required tools for Installation Works 1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter 2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench 18 N.m (1.8 kgf.m) 42 N.m (4.2 kgf.m) - Page 30 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect. 2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.
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Page 31: Attached Accessories
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Indoor/Outdoor Unit Installation Diagram Attached accessories. Accessories part Qty. No. Accessories part Qty. Installation plate Drain elbow Indoor/Outdoor Unit Installation Diagram Length of power supply cord Piping direction Attention not to Installation plate fixing... -
Page 32: Select The Best Location
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 9.2. INDOOR UNIT 9.2.1. SELECT THE BEST LOCATION 9.2.3. TO DRILL A HOLE IN THE WALL (Refer to “Select the best location” AND INSTALL A SLEEVE OF section) PIPING 1. Insert the piping sleeve to the hole. - Page 33 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Installthe IndoorUnit Hooks at Hook the indoor unit onto the installation upper portion of installation plate plate (Engage the indoor unit with the upper edge of the installation plate). Ensure the hooks are...
- Page 34 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 9.2.5. CONNECT THE CABLE TO THE INDOOR UNIT 1. The inside and outside connecting cable can be connected without removing the front grille. 2. Connecting cable between indoor unit and outdoor unit shall...
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Page 35: Install The Outdoor Unit
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 9.3. OUTDOOR UNIT HOW TO TAKE OUT FRONT GRILLE 9.3.1. SELECT THE BEST LOCATI ON Please follow the steps below to take out front grille if (Refer to “Select the best location ”... - Page 36 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE CUTTING AND FLARING THE PIPING 1. Please cut using pipe cutter and then remove the burrs. 2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
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Page 37: Connect The Cable To The Outdoor Unit
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 9.3.5. (b) AIR PURGING OF THE PIPING AND INDOOR UNIT The remaining air in the Refrigeration cycle which contains moisture may cause malfunction on the compressor. 1. Remove the caps from the 2-way and 3-way valves. - Page 38 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE DISPOSAL OF OUTDOOR UNIT DRAIN WATER Is there any gas leakage at flare nut connections? ı ı ı ı ˇ ı ˇ ı ˇ ı I f a drain elbow is used, the unit should be placed on a...
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Page 39: Installation And Serving Air Conditioner Using R410A
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Installation and Serving Air Conditioner Using R410A 10.1. OUTLINE 10.1.1 About R410A Refrigerant 1. Converting air conditioners to R410A Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose a destructive danger to the ozone layer in the earth´s upper stratosphere (20 to 40 km above the earth), measures have been... -
Page 40: Tool For Installing / Servicing Refrigerant Piping
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE d. R410A refrigerating machine oil Conventionally, mineral oil or a synthetic oil such as alkylbenzene has been used for R22 refrigerating machine oil. Because of the poor compatibility between R410A and conventional oils like mineral oil, however, there is a tendency for the refrigerating machine oil to collect in the refrigerating cycle. -
Page 41: R410A Tools
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 10.2.2. R410A Tools 1. Cooper tube gauge for clearance adjustment (used when flaring with the conventional flaring tool (clutch type)) ı ı ı ı ˇ ı ˇ ı ˇ ı ˇ ı T his gauge makes it easy to set the clearance for the copper tube to 1.0-1.5 mm from the clamp bar of the... - Page 42 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 5. Charging hose ı ı ı ı ˇ ı ˇ ı ˇ ı ˇ ı T he pressure resistance of the charging hose has been raised to match the higher pressure of R410A. The hose...
- Page 43 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 8. Electronic scale for refrigerant charging ı ı ı ı ˇ ı ˇ ı ˇ ı ˇ ı B ecause of the high pressure and fast vaporizing speed of R410A, the refrigerant cannot be held in a liquid...
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Page 44: Refrigerant Piping Work
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 10.3. REFRIGERANT PIPING WORK 10.3.1. Piping Material s It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not used pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog the expansion valves or capillaries. - Page 45 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Table 11 R410A flaring dimensions Nominal Outside Wall thickness A (mm) diameter diameter (mm) R410A flaring Conventional flaring tool (in) (mm) tool, clutch type Clutch type Wing-nut type 6.35 0 - 0.5 1.0 - 1.5 1.5 - 2.0...
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Page 46: Refrigerant Piping
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE b. Copper pipes Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily distinguished from other piping materials, to prevent mistaken use. - Page 47 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 10.4.2. Transferring (Using New Refrigerant Piping) 1. Removing the unit a. Collecting the refrigerant into the outdoor unit by pumping down The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the temperature of the room is low.
- Page 48 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW9DKE 5. Set the refrigerant cylinder onto the electronic scale, then correct the hose the cylinder and to the connection port for the electronic scale. (1)(2) Precau tion: Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid without having to turn the cylinder around 6.
- Page 49 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE <Brazi ng Method for Preven ting Oxidat ion> 1. Attach a reducing valve to the nitrogen gas cylinder. 2. Attach a reducing valve to the nitrogen gas cylinder. 3. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas from flowing backward.
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Page 50: Disassembly Of The Parts
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 11 Disassembly of the parts Removal Procedure For Intake Grille 1. Open the intake grille and pull it to the horizontal position. (Fig. 1) Opener Fig. 1 2. Pull up the intake grille until it falls off.(Fig. 2) Fig. - Page 51 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Removal Procedure For Electronic Controller 1 Remove indicador complete Afer removing the front grille, loose the screw behind the indicator, the whole indicator can be released. Indicator Complete Fig 6 2 Remove the cover of control board and holder 3 Break off the earing ,release the holder slightly.
- Page 52 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Removal Procedure For Cross Flow Fan fixing board Release the two fixing screws,disassembly the fixing board from evaporator on the left side of the evaporator and pull out the whole evaporator. (Fig. 12) Screw Fig.
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Page 53: Troubleshooting Guide
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 12 Troubleshooting Guide 12.1. Refrigeration cycle system Normal pressure and outlet air temperature(standard) In order to diagnose malfunctions, make sure that there are no Outlet air Gas side pressure electrical problems before inspecting the refrigeration cycle. -
Page 54: Diagnosis Methods Of A Malfunction Of A Compressor
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 12.2. Relationship between the condition of air conditioner and pressrue and electric current Cooling mode Heating mode Condition of the air Low pressure High pressure Electric current Low pressure High pressure Electric current... -
Page 55: Technical Data
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 13 Technical Data Thermostat characteristics Cooling mode Soft dry mode Cooling on Compressor on Cooling off Compressor off= set temperature Set temperature Soft Dry off Soft Dry on in difference in difference in difference... - Page 56 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Operation characteristics CS/CU-PW9DKE Cooling characteristics Piping Length Characteristics 230V 230V 1.05 1.00 1.00 0.95 0.95 0.90 0.90 0.85 0.85 Outdoor temp( ) PIPING LENGTH(m) [Condition] Room temp: 27/19 [Condition] Room temp: 27/19 Cooling operation:at high speed Cooling operation:at high speed Piping length:7.5m...
- Page 57 CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE Operation characteristics CS/CU-PW12DKE Cooling characteristics Piping Length Characteristics 230V 0.70 0.65 0.60 0.55 0.50 Outdoor temp( ) [Condition] Room temp: 27/19 Cooling operation:at high speed Piping length:7.5m Heating characteristics 230V Outdoor temp( )
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Page 58: Exploded View
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 14 Exploded View CS-PW9DKE CS-PW12DKE... -
Page 59: Replacement Parts List
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 15 Replacement Parts List CS-PW9DKE CS-PW12DKE DESCRIPTION&NAME Q'ty CS-PW9DKE CS-PW12DKE CHASSIS COMPLETE CWD50C1427 CWD50C1427 FAN MOTOR CWA921098 CWA921098 CROSS FLOW FAN COMPLETE CWH02C1036 CWH02C1036 EVAPORATOR CWB30C1738 CWB30C1738 FIXING BOARD CWD661043 CWD661043 TUBE ASS'Y... -
Page 60: Exploded View
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 16 Exploded View CU-PW9DKE CU-PW12DKE... -
Page 61: Replacement Parts List
CS-PW9DKE / CU-PW9DKE / CS-PW12DKE / CU-PW12DKE 17 Replacement Parts List CU-PW9DKE CU-PW12DKE DESCRIPTION&NAME Q'ty CU-PW9DKE CU-PW12DKE BASE ASS'Y CWD50K2129A CWD50K2130A HOLDER-FAN MOTOR CWD541020 CWD541020 SCREW-F.M. HOLDER CWH551060J CWH551060J FAN MOTOR CWA951440 CWA951440 FIXING SCREW-FAN MOTOR CWH55406J CWH55406J PROPELLER FAN... -
Page 62: Electronic Circuit Diagram
CS-PW9DKE/CU-PW9DKE/CS-PW12DKE/CU-PW12DKE CS/CU-PW9DKE CS/CU-PW12DKE NUMBER JUMPER JUMPER JUMPER NONE NONE NONE JUMPER NONE... - Page 63 CS-PW9DKE/CU-PW9DKE/CS-PW12DKE/CU-PW12DKE INTP2 INTP2 INTP1 INTP1 IC 1 IC 1 INTP0 INTP0 Vss1 Vss1 A52D00760648 Vss0 Vss0 Vdd0 Vdd0 RESET RESET Avrof Avrof An10 An10...
- Page 64 CS-PW9DKE/CU-PW9DKE/CS-PW12DKE/CU-PW12DKE S15 (S16) CO C1 C2 C3 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 J6 J5 J4 J3 J2 J1 SHORT=A OPEN =B 44 43 42 41 40 39 38 37 36 35 34 TP10...