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Damon Astoria Pacific Edition Owner's Manual

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  • Page 1: Warranty - Chapter

    OWNERS MANUAL...
  • Page 2 Congratulations on your recent purchase of a Damon Motor Coach Recreational Vehicle. We sincerely thank you for choosing and putting your faith in Damon, and we would like you to know that your satisfaction is of great importance to us. Our major goal is to provide you with a quality recreational vehicle at a reasonable price.

  • Page 3: On The Road Safety - Chapter

    I have read, understand, and am fully aware of the terms, conditions and requirements of the Damon Limited Warranty, and how to obtain warranty service under this Limited Warranty. I also have received and read a copy of the Damon Owner’s Manual for this RV with a copy of the Limited Warranty.
  • Page 4 FOLD HERE PLACE STAMP HERE DAMON MOTOR COACH CUSTOMER SERVICE DEPARTMENT PO BOX 2888 ELKHART, IN. 46515-2888 FOLD HERE TAPE - PLEASE DO NOT STAPLE...

  • Page 5: Table Of Contents

    Table of Contents INTRODUCTION City Water Hook-up Introduction Low Point Drains How to use this manual Sanitizing the Fresh Water System Reporting Safety Defects Heated Holding Tanks WARRANTY - CHAPTER 1 Dumping Holding Tanks Damon Limited Warranty Preventing Holding Tank Blockage Owner Responsibility Termination Compartment Components Owner Responsibility Checklist TECHNICAL SYSTEM - CHAPTER 7 Major Equipment Suppliers Chassis Electrical PLANNING AND PREPARATION - CHAPTER 2 Coach Electrical License and Insurance Converter/Inverter Inspect and Maintain GFCI Loading and Weight Battery Control Center (BCC) Controlling the Motorhome Generator Pre-travel Checklist Monitor Panel Opening Checklist Roof Air Conditioner Weights Propane System Federal Certification Label Propane Tank Weight Ratings...

  • Page 6: Plumbing System - Chapter

    Table of Contents Shower Head and Hose Hardware Toilet Kitchen Fixtures Washer/Dryer Mini Blinds & Day/Night Shades EXTERIOR SYSTEMS - CHAPTER 9 Sink Main Entrance Solid Surface Countertop Assist Handle Upholstery & Fabrics Electric Entry Step Wall Coverings Compartment Doors Cabinets Rear Ladder Windows Awning WINTER USE AND STORAGE - CHAPTER 11 TV and Phone Jacks Water System 120 Volt Outlet Food Storage Power Cord Propane System Generator Compartment Heating Furnace Door Condensation Water Heater Access Winterization Procedure Refrigerator Panel Water Heater Bypass Automotive Fuse Block Winterization Checklist Exterior TV Hook-up MAINTENANCE SCHEDULE CARE AND MAINTENANCE - CHAPTER 10 TRAVEL PREPARATION CHECKLIST...

  • Page 7: Introduction

    PO Box 2888 Elkhart IN 41-2888 You must include the dealer’s name, model and serial number of your motorhome. The Damon serial number is located on the bottom of the federal sticker, which is located in the driver’s compartment area. Thank you for choosing our product. Your dealer and we, the manufacturer, will continually strive to merit your confidence.

  • Page 8: How To Use This Manual

    Should a problem arise, your first step is to contact your selling Damon dealer who will be glad to handle your situation. This Owner’s Manual is not intended for use as a service manual, but rather as a guide to help you become familiar with your motorhome.

  • Page 9: Damon Limited Warranty

    Chapter 1 - Warranty LIMITED WARRANTY Damon Corporation (“Damon”) warrants to the first retail purchaser of the recreation vehicle (“RV”), when purchased from an authorized Damon dealer and used for its intended purpose of recreational camping, that Damon will repair or replace, at its election, any substantial defects in material or workmanship: (1) relating to the “house portion” of the RV, for a period of 12 months or 12,000 miles, whichever occurs first; and (2) relating to the steel or aluminum frame structure of the roof, front and rear walls, and side walls (excluding slideouts), for a period of 24 months or 24,000 miles, whichever occurs first. The “house portion” of the RV consists solely of those exterior and interior materials, components, and parts of the living area of the RV manufactured by Damon. Damon’s Limited Warranty begins to run on the date the RV is sold to the first retail purchaser, or the date the RV is placed in service by the dealer for personal use prior to sale at retail, whichever occurs first. Damon specifically does not warrant the chassis and its components, which are subject to a separate limited warranty provided by the chassis manufacturer. Damon’s Limited Warranty is not transferable, covers only materials, components, or parts of the RV manufactured by Damon, and does not replace or extend the warranties provided by manufacturers that are attributable to their products used in assembly of the RV. For additional limitations on this Limited Warranty, please refer to the section entitled “What is not covered” below. Damon’s obligation to repair or replace defects in material or workmanship is the sole obligation of Damon under its Limited Warranty. LIMITATION AND DISCLAIMER OF IMPLIED WARRANTIES IN THE EVENT ANY IMPLIED WARRANTIES ARISE UNDER APPLICABLE STATE LAW, INCLUDING BUT NOT...
  • Page 10 ARISING OUT OF OR RELATING TO THE RV, INCLUDING BUT NOT LIMITED TO LOST WAGES, LOST TIME, COMMERCIAL LOSS, LEGAL EXPENSE, LOAN PAYMENTS, TOWING, VEHICLE RENTAL, FUEL COST, MILEAGE COSTS, AND TEMPORARY LIVING EXPENSES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. OBTAINING WARRANTY ASSISTANCE In the event a substantial defect in material or workmanship covered by Damon’s Limited Warranty is found to exist, Damon, at its option, will provide for the repair or replacement of the defective material or workmanship at no charge to the RV owner, in accordance with the terms of its Limited Warranty. To obtain warranty service, the RV owner must do all of the following: (a) complete and return to Damon the Owner Registration Form in the Owner’s Manual within ten (10) days of purchase (b) notify in writing Damon or one of its authorized, independent dealers of the claimed defect within ten (10) days of the date that the claimed defect is or should have been discovered and...

  • Page 11: Owner Responsibility

    Damon’s obligation to repair or replace defective materials or workmanship is the sole obligation of Damon under this Limited Warranty. Damon specifically makes no warranty as to the future performance of this RV or any of its materials, components, or parts. Please inspect your RV at the time of delivery and make sure you accept it as delivered to you. This RV has been sold to an independent dealer, and not an agent of Damon, for resale in the ordinary course of the dealer’s business on terms and conditions and equipped as the dealer and you determine, and your agreement is solely with the dealer, not Damon. Damon does not participate in the retail sales agreement. The RV owner’s obligation to notify Damon or one of its authorized, independent dealers of a claimed defect does not replace, alter, or modify the obligations, if any, placed on the RV owner to contact Damon directly when pursuing remedies under applicable state or federal laws. If, after two attempts, any warranted item has not been addressed by the authorized Damon dealer, it is the RV owner’s responsibility to contact Damon in writing so Damon can become directly involved in performing the repair. Damon may, at its option, require that the vehicle be returned to Elkhart, Indiana for repair. Refusal to return the RV to Damon for warranty repairs shall void the warranty with respect to those items. Damon does not control the scheduling of service work at its authorized dealers. Delays in scheduling or completion of work may be unavoidable. If you need assistance in obtaining the benefit of this Limited Warranty, please contact Damon at 574.264.2900. RV OWNER MAINTENANCE AND USE OBLIGATIONS This RV requires proper care and maintenance by the owner. The accessories and appliances must be properly used.
  • Page 12 California Arbitration Certification Program. You must utilize the arbitration program before claiming rights conferred by 15 USC section 2310 (Magnuson-Moss Warranty Act) or Civil Code section 1793.22(b) (Song-Beverly Warranty Act). You are not required to use the program if you choose to seek redress by pursuing rights and remedies not created by those laws. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE. DAMON CORPORATION CUSTOMER SERVICE DEPARTMENT PO BOX 2888 ELKHART IN USA, 46515-2888 (574) 264-2900...

  • Page 13: Owner Responsibility Checklist

    Chapter 1 - Warranty Damon reserves the right to make changes in Vehicles built and/or sold by it at any PRODUCTION time without incurring any obligations to make the same or similar changes on Vehicles CHANGES previously built and/or sold by Damon. As the proud owner of a Damon Motor Coach, you want to trust that your unit will OWNER continue to perform at its peak. To ensure this Damon has provided you this checklist RESPONSIBILITY of the responsibilities of the Damon owner. Please make sure that this list is carefully CHECKLIST observed and adhered to in order to maintain your Limited Warranty. Please refer to the Maintenance Schedule (page 81) to determine when your inspections should take place. Check both house batteries and chassis battery and tighten connections if necessary. BATTERIES Clean the terminals if necessary. Check to make sure that the batteries have the proper water levels in them, and fill if necessary. Check the charge and recharge if necessary. Keep connections clean and covered with a light coat of grease. There is a certain danger involved when working with batteries. If you are unfamiliar with these dangers, contact a Damon dealer.
  • Page 14 It is important that the owner realize that Damon’s Limited Warranty covers warrantable SERVICE CALLS repairs that are performed by an authorized Damon dealer at their service center or facility only. If you are unable to bring your unit in for repairs, Damon is not responsible for the cost of the actual service call charged to come out to your unit. SLIDEOUT If your slide-out system becomes squeaky or makes any noises while operating, it is LUBRICATION permissible to apply a coat of lightweight oil to the drive shaft and roller areas located below the main floor. Remove any excess oil so dirt and debris cannot build up. To maintain the integrity of the retractable step in your motorhome, you must...
  • Page 15 Chapter 1 - Warranty Like most cars, your motorhome’s windshield is not covered under the Limited Warranty. WINDSHIELDS Items such as cracks, stone chips and holes are regarded as normal wear and tear, and will not be considered as a manufacturing defect. Please make sure that your vehicle is properly winterized before long periods of storage. WINTERIZATION To find a complete listing of the winterization procedures, refer to this manual’s section called “Winterization Procedures” (page 75). Failure to properly winterize your vehicle may result in damage to your motorhome which would not be covered under the Limited Warranty.

  • Page 16: Major Equipment Suppliers

    Chapter 1 - Warranty SUPPLIERS PROVIDING SEPARATE WARRANTIES Please read your recreational vehicle warranty carefully. It is very important to know what Damon Motor Coach warrants, and what is warranted by other suppliers’ warranties. Damon Motor Coach does not warrant some items within your vehicle. Below you will find a list of manufacturers who can help you with these components. Please contact them should a need arise. ACME / Dash Air Conditioning 800-552-2263 ASA / Audiovox / Backup Monitor & Bedroom Radio 800-688-3135 Atwood / Water Heater & Furnace & Entry Door 815-877-5700 Bob Gunn / Velvac / ADTH / Exterior Mirrors & Backup Monitor & Camera 574-262-2518 Bristol Laminating / Corian / Countertops 574-848-4461 Carrier Transport / Roof Air Conditioning 800-450-2211 Coachstep / Electric Step 800-451-9245 Dometic / Awning & Central Vacuum 574-294-2511 Fantastic Vent / Air Vent & Air Vent with Rain Sensor 800-521-0298 Flair International / Furniture 574-295-5688 F reightliner / Chassis 800-FTL-HELP(385-4357) Flexsteel / Furniture 563-556-7730 Hehr / Windows 517-845-3061 Hoosier Wood / Freestanding Dinette / Buffet / Folding Chairs 574-534-4474 Lippert Components / Slideouts & Leveling Systems...

  • Page 17: Planning And Preparation - Chapter

    The vehicle licensing laws vary from state-to-state. Check with your state license bureau LICENSES or nearest branch office for the requirements of your state. Be sure to renew your license if it has expired or will expire during your trip. Your motorhome is considerably larger and heavier than your car, therefore certain precautions should be exercised. A CDL license may not be required to operate your motorhome, but Damon Motor Coach recommends you attend a CDL class to better understand the motorhomes driving and handling characteristics. Damon Motor Coach wants your driving experience to be pleasant and enjoyable. Talk to your insurance agent about the appropriate coverage for your motorhome. Always INSURANCE carry your policy card. Follow a consistent schedule of inspection and maintenance for your motorhome.
  • Page 18 Chapter 2 - Planning and Preparation Should be inspected before each trip for uneven wear, road damage, foreign objects, TIRES peeling or bulging, and correct tire pressure. Heat generated by surface friction will increase the tire’s air pressure, therefore do not bleed air out of a hot tire. Check tire pressure after the vehicle has been parked for at least one hour. Inflate tires to recommended pressure as indicated on the Federal Certification Label located above the Drivers area. (See maintenance schedule on page 81.) Proper tire inflation is extremely important.

  • Page 19: Opening Checklist

    Chapter 2 - Planning and Preparation For storage and equipment should be closed and locked, also making sure that loose COMPARTMENT items are secured or stored for transit. DOORS Door should be secured with the travel latch, and the items inside made ready for REFRIGERATOR transit. DOOR Should be closed and secured or adjusted as desired. WINDOWS AND VENTS If the motorhome was properly and carefully prepared for storage, taking it out of storage OPENING will not be difficult. The following checklist assumes that you stored your RV with care. CHECKLIST If you didn’t, and extensive freeze damage or other serious deterioration has occurred, consult your dealer or an authorized service center for advice. • Thoroughly inspect the outside of your RV. Look for animal’s nests in wheel wells, in engine, air cleaner, or in other out of the way places. Clean all appliance exhaust vents, ceiling vents and air conditioning covers.

  • Page 20: Weights

    Chapter 2 - Planning and Preparation • Test propane, smoke and carbon monoxide detectors. Replace the batteries if necessary. • Check the monitor panel operation. • Open and operate all vents and vent fans. Remove any outside coverings if applicable. • Inspect 120 Volt electrical system which includes power cord, converter, all outlets and exposed wiring. If defects are found, consult your servicing dealer or an authorized service center.

  • Page 21: Federal Certification Label

    Chapter 2 - Planning and Preparation The Federal Certification Label, found in the driver’s area, is installed in the vehicle as FEDERAL required by federal standards. It contains information that will be helpful in determining CERTIFICATION proper loading. The label will also list the date of manufacture, (GCWR), (GVWR), LABEL (GAWR) (Front and Rear), tire size, rim size, tire pressure (PSI), Vehicle Identification Number (VIN), and the type of unit. The RVIA Weight Label, found in the kitchen area, is installed in the vehicle as required RVIA WEIGHT LABEL by RVIA standards. It contains information that will be helpful in determining proper loading. The label will also list the Vehicle Identification Number (VIN), Gross Vehicle Weight Rating (GVWR), Unloaded Vehicle Weight (UVW), Sleeping Capacity Weight Rating (SCWR), and the Cargo Carrying Capacity (CCC).

  • Page 22: Capacity

    Chapter 2 - Planning and Preparation These ratings are shown on the RVIA Weight Label. They are the MAXIMUMS for a fully loaded vehicle. You must compare the GVWR and the GAWR to the actual loaded weight of your motorhome and make adjustments if necessary. (See page 21) The GAWRs do not necessarily add up to the GVWR. Neither the axle loads nor the vehicle loads must ever exceed their respective maximum weight ratings. A properly loaded vehicle is safer and easier to drive. Distribute your cargo evenly from side-to-side and front-to-back. Heavier items should be stowed on or near the floor and be as centrally located as possible. They should be secured so they cannot slide during a panic stop causing damage. Lighter items can be stored in overhead cabinets.

  • Page 23: Trailer Hitches And Towing

    Chapter 2 - Planning and Preparation Check readings 1 and 3 to verify that each is less than the GAWR (Gross Axle Weight Rating) on the certification label. If either exceeds the GAWR for the axle(s), redistribute enough of the load to ensure that loads on the front and rear axle(s) are within the required limit. Do not exceed the gross axle weight ratings of any axle. Do not exceed the maximum hitch weight rating. Do not exceed the gross vehicle weight rating of either the motorhome or the towed vehicle.
  • Page 24 Chapter 2 - Planning and Preparation motorhomes braking system is rated for operation at the total GVWR (Gross Vehicle Weight Rating) of the motorhome. For your safety, Damon Corporation recommends that a separate functional braking system be used on any towed trailer or vehicle, including those dolly towed or towbar towed. If you plan to tow a vehicle or trailer with your motorhome, the tongue weight must not exceed the maximum allowed hitch weight. The Gross Combined Vehicle Weight must not exceed the GCWR (Gross Combined Weight Rating) of your chassis. To determine how much weight your motorhome can tow, have your vehicle weighed when it is properly loaded, as you would have it when you are ready to depart for your trip. Subtract this total weight from the GCWR (Gross Combined Weight Rating) weight on your Federal Weight Label. This difference is the total amount that you may safely tow behind your...

  • Page 25: Safety Belts

    Chapter 3 - On the Road Safety Seat belts are an important safety feature of your vehicle. Each designated seat is SAFETY BELTS designed to carry passengers while the vehicle is in motion. Each Designated Seating Position is equipped with either a type 1 (lap belt) or a type 2. (shoulder and lap belt) The number of seats equipped with seat belts is to provide a choice of seating locations. This does not necessarily mean that you may safely carry that many passengers. Refer to “Cargo Carrying Capacity” (page 21) in the loading section for proper loading techniques.

  • Page 26: Parking

    Chapter 3 - On the Road Safety side surface area, it is more easily affected by cross winds. Allow extra distances for passing and stopping, and drive at a moderate speed, particularly in traffic and in gusty wind conditions. Driving on winding or mountain roads is not difficult if done with reasonable care. Observe proper vehicle speeds when ascending or descending hills and always operate in the proper transmission range. Downshift on hills to avoid overheating or undue engine loads. Downshift before descending grades. Road conditions, terrain, weather, and other driving factors are sometimes unpredictable, and mountain driving or desert temperatures can put extreme demands on drive train components, especially the transmission. Under extreme heat conditions you may need to turn off the vehicle air conditioner to improve engine and transmission cooling. Allow for the extra height of your motorhome and avoid areas having low overhead clearance. Check for low hanging tree branches or other obstructions wherever you drive or park. Avoid low roof heights when pulling in for service. This may be particularly important if you drive with the overhead vents open or if the motorhome is equipped...

  • Page 27: Tire Care

    You should check the air pressure every two weeks or at least once a month and before any major trip. Your motorhome’s air pressure should be checked every morning on long trips. On short trips of a day or less of driving each way, your tires should be checked before you start your trip home. If your vehicle is stored for any length of time, the air pressure should be checked prior to storage, but more importantly, when it comes out of storage. Check your tires when they are “cold” and have not been driven for more than one mile. The stated load capacity for a given cold inflation pressure is based on ambient outside temperature. To maintain the inflation pressure in your tires you will need the proper equipment. It is recommended that you purchase a quality truck tire air gauge, which has an angled dual head. This type of gauge allows you to check inflation on the inner dual wheel which has the valve stem pointed away from you. Nothing should restrict your ability to check your tire’s air pressure daily when you are driving your motorhome. Pressure sealing valve caps should always be used to prevent air from escaping from the valve stem. If you use valve stem extension hoses, make sure they are good quality stainless steel braid reinforced, and are securely anchored to the outer wheel. If your motorhome has wheel covers which must be removed to check the inflation, then consider removing them as the extra time and effort required may lead you to avoid checking your pressure. When replacing your tires always make sure the proper size and rating is used. Check the federal certificate located in the drivers area for your model’s specific size and rating. In a sudden stop or collision, loose equipment could strike someone. Storing a jack, a tire, or other equipment in the passenger compartment of the vehicle could cause injury. Store and secure all of these items in a proper place. Damon does not provide jacks with our motorhomes.
  • Page 28 Chapter 3 - On the Road Safety...

  • Page 29: Safety Provisions - Chapter

    Chapter 4 - Safety Provisions Your motorhome has been supplied with various safety features and equipment for your convenience and for safe operation. As with all areas in life, the chance for accidents is possible, and the recreational life-style is no exception. Please take the time to familiarize yourself with the safety features of your motorhome now to prevent any question of how they are used if an emergency should arise. Please refer to the smoke detector manual in the Owner’s Information Kit for operating SMOKE DETECTOR instructions. Test smoke detector operation after vehicle has been in storage, before each trip, and at least once per week during use. Replace battery every six months. The motorhome should never be operated or occupied unless the smoke detector is present and functioning properly.

  • Page 30: Carbon Monoxide Precautions

    Chapter 4 - Safety Provisions CO SAFETY Exhaust gases are deadly. Do not block the tail pipe or situate your vehicle or propane appliance exhaust systems in a place where the PRECAUTIONS exhaust gases have any possibility of accumulating either outside, underneath, or inside your vehicle or any nearby vehicles.
  • Page 31 Chapter 4 - Safety Provisions If you or anyone else experiences any of these symptoms get to fresh air immediately. Shut the generator down and do not operate it until it has been inspected and repaired by a professional. If the symptoms persist seek medical attention. Carbon Monoxide is poisonous and can cause unconsciousness and death. Do not operate the generator while sleeping. You would not be aware of exhaust entering the RV, or alert to symptoms of carbon monoxide poisoning. Never store anything in a generator compartment. Always keep the compartment clean and dry. Do not operate the generator in an enclosed building or in a partly enclosed area such as a garage. It is also not recommended that you use the generator when there are other vehicles nearby. Review the safety precautions for fuel and exhaust fumes elsewhere in this manual. Do not operate the generator when the RV is parked in high grass or brush. Heat from the exhaust could cause a fire in dry conditions. Never operate your chassis or generator engine, or the engine of any vehicle, longer than necessary when the vehicle is parked. Do not simultaneously operate generator and a ventilator which could result in the entry of exhaust gas. When exhaust ventilators are used, we recommend that a window on the opposite side of the unit “upwind” of exhaust gases be opened to provide cross ventilation. When parked, orient the vehicle so that the wind will carry the exhaust away from the vehicle. Do not open nearby windows, ventilators, or doors into the passenger compartment, particularly those which can be “down wind”, even part of the time. Do not operate the generator when parked in close proximity to vegetation, snow, buildings, vehicles, or any other object that could deflect the exhaust under or into the vehicle.
  • Page 32 Chapter 4 - Safety Provisions...

  • Page 33: Health And Well-Being - Chapter

    Chapter 5 - Health and Well-being After you first purchase your new recreational vehicle and sometimes after it has been CHEMICAL closed up for an extended period of time, you may notice a strong odor and chemical SENSITIVITY sensitivity. This is not a defect in your recreational vehicle. Like your home, there are many different products used in the construction of recreational vehicles, such as carpet, linoleum, plywood, insulation, upholstery, etc. Formaldehyde is also the by-product of combustion and numerous household products, such as some paints, coatings and cosmetics. However, recreational vehicles are much smaller then your home and therefore the exchange of air inside a recreational vehicle is significantly less...

  • Page 34: Mold

    Chapter 5 - Health and Well-being • Keep the bathroom door closed and the vent or window open when bathing and for a period of time after you have finished. • Do not hang wet clothes in the vehicle to dry. • In hot weather, start the air conditioner early as it removes excess humidity from the air while lowering the temperature. • Keep the temperature as reasonably cool during cold weather as possible. The warmer the vehicle, the more cold exterior temperatures and warm interior temperatures will collide on wall surfaces, thus creating condensation. • Use a fan to keep air circulating inside the vehicle so condensation and mildew cannot form in dead air spaces. Allow air to circulate inside closets and cabinets (leave doors partially open). Please keep in mind that a closed cabinet full of...

  • Page 35: Prolonged Occupancy

    Chapter 5 - Health and Well-being preventative maintenance to the RV and its accessories, as described will provide the best protection to the RV. For more information, please see “Tips to Controlling Condensation” on page 33. Your motorhome was designed primarily for recreational use and short-term occupancy. EFFECTS OF If you expect to occupy the motorhome for an extended period, be prepared to deal with PROLONGED condensation and the humid conditions that may be encountered. The relatively small OCCUPANCY volume, and tight compact construction of modern recreational vehicles, mean that the normal living activities of even a few occupants will lead to rapid moisture saturation of the air contained in the motorhome, and the appearance of visible moisture, especially in cold weather. Just as moisture collects on the outside of a glass of cold water during humid weather, moisture can condense on the inside surfaces of the motorhome during cold weather when relative humidity of the interior air is high. This condition is increased because the insulated walls of a recreational vehicle are much thinner than house walls. Estimates indicated that a family of four can vaporize up to three gallons of water daily through breathing, cooking, bathing, and washing. Unless the water vapor is carried outside by ventilation, or condensed by a dehumidifier, it will condense on the inside of the windows and walls as moisture, or in cold weather as frost or ice. It may also condense out of sight within the walls or the ceiling where it will manifest itself as warped or stained panels. Appearance of these conditions may indicate a serious condensation problem. When you recognize the signs of excessive moisture and condensation in the motorhome, action should be taken to minimize their effects. For tips on controlling condensation see “Tips to Controlling Condensation” section.
  • Page 36 Chapter 5 - Health and Well-being...

  • Page 37: Water Pump And Filter

    Chapter 6 - Plumbing Systems Your motorhome is self contained, able to carry fresh water in the potable storage tank FRESH WATER and hold the wastewater in dual holding tanks for dumping when convenient. Water SYSTEM connections are also available for a city water hose hookup to an external pressurized water source. The fresh water storage tank supplies potable water to all fixtures within your motorhome FILTER / WATER by means of a 12 Volt water pump. This pump is located close to the storage tank PUMP and is equipped with a check valve that ensures directional flow away from the tank. The pump has an on/off switch, which is located on the monitor panel, bathroom, or termination compartment. The pump will automatically build up pressure and maintain that pressure when turned on. The pump should be turned off when the fresh water tank is empty or when the motorhome will not be in use. Continued operation with a dry tank may damage the pump. Your pump has a filter on the inlet side. This filter should be cleaned after each tankful of water for the first few uses. To remove the cover press in firmly and twist counterclockwise about one eighth turn. Pull the screen out of the bowl and rinse clean. Reassemble in the reverse fashion. For more information check your...

  • Page 38: Low Point Drains

    Chapter 6 - Plumbing Systems Low point drains are located either in the holding tank compartment or in a rear storage LOW POINT DRAINS compartment on the driver’s side of the coach. These drains are used when the system is to be completely cleared of water. You should sanitize and disinfect the fresh water system upon delivery of the unit and SANITIZING THE at least once per year or whenever the motorhome is unused for prolonged periods of SYSTEM time. This will help keep your water system fresh and discourage the growth of viral and bacterial contamination, which may be contained in your water supply. Use a chlorine and fresh water rinse as follows: 1. Drain the fresh water tank by opening the drain valve. All of the faucets should be in the closed or off position. 2. Prepare a solution of 1/4 cup household liquid chlorine bleach (5% sodium hypochlorite) to one gallon of water for every 15 gallons of tank capacity. Do not pour bleach straight into tank. Bleach must be diluted in water prior to filling. Example: Add four 2/3 gallons solution to a 70 gallon tank. Add five 1/3 gallons solution to a 80 gallon tank. Add six 1 gallon solution to a 90 gallon tank. Add six 2/3 gallons solution to a 100 gallon tank. This mixture puts a 50 PPM (parts per million) residual chlorine concentration in the motorhome’s water tank. This will act as quick-kill dosage for some harmful bacteria, viruses, and slime-forming organisms. Concentrations higher than 50 PPM may damage water lines and/or tank. 3. Close all faucets and drains, and fill the fresh water tank with the rinse solution through the potable water fill. 4. Turn on the pump switch and circulate the rinse solution throughout the entire system. 5. Once the rinse solution has been circulated through the entire system, fill the fresh water tank until it is full.

  • Page 39: Heated Holding Tanks

    Chapter 6 - Plumbing Systems The waste water system is comprised of dual holding tanks with individual termination WASTE WATER valves. The holding (solid waste) tank as indicated on your monitor panel, collects all the SYSTEM waste material from the toilet. The gray water tank collects all of the liquid waste material from the sinks, drains, and showers. Both tanks are joined together after the termination valve to provide a single termination outlet for convenient dumping of waste materials. A flexible sewer hose ( which is not provided) is required to make the connection between your unit’s termination valve and the approved dump station inlet. The drainage system is very similar to that of your home. The system is trapped and vented to prevent waste gases from entering your motorhome. The drain piping is made of ABS material and is resistant to most chemicals. The “P” traps at the sinks, showers and tubs are available for use as clean-outs if necessary. Your vehicle’s holding tank compartments are heated by the furnace duct work. It will HEATED HOLDING heat the tanks when the furnace is operating. TANKS DUMPING THE As mentioned previously, your holding tanks terminate together at one location for convenience in dumping your tanks. A twist-on cap is located at the terminal outlet to HOLDING TANKS help prevent leakage of materials.

  • Page 40: Preventing Holding Tank Blockage

    Chapter 6 - Plumbing Systems Do not leave the termination valves in the open position or open them prior to having the sewer hose connected. Do not remove the termination cap with the termination valves in the open position. The most common holding tank problem is blocking the drain lines, which can be HOW TO PREVENT minimized by following a few simple suggestions: BLOCKAGE OF DRAIN LINES • Prior to dumping, make sure your tank is at least 1/3 full. • Keep the tank valves closed, and the termination cap on. • Fill and cover the bottom of the tank with water after dumping is complete and leave the water in the tank. • Use only approved, biodegradable, toilet tissue designed specifically for motorhome systems. •...

  • Page 41: Chassis Electrical

    Chapter 7 - Technical Systems The basic utility systems in your unit can be classified under two general titles, Electrical, and Propane. This section outlines these systems, describing their function, operation, and simple maintenance. This section is not intended as a service guide. Should a problem arise, we recommend that you contact your Damon dealer. The electrical system in your motorhome is designed and built in accordance with the latest codes, standards, and regulations effective at the time of construction. It consists of two types of systems, alternating current (AC) 120 Volt service and direct current (DC) 12 Volt service. Because of the many model variations and options, it is not possible to provide wiring diagrams in this manual. We recommend that any electrical work be done by a Damon dealer or a qualified RV electrician. The chassis electrical system is separate from the coach electrical system, except for CHASSIS the emergency start which may provide power from the auxiliary batteries to the chassis ELECTRICAL battery. The chassis system gets its power from the automotive battery, providing power to all of the dash controls and their functions. If any chassis electrical system should fail, first check the fuses at the circuit panel under the interior dash on the drivers’ side. These are automotive type fuses, which are available at many service stations. The dash fuses will be located either under the dash on the drivers’ side, or in the Battery...

  • Page 42: Gfci

    Chapter 7 - Technical Systems either the campsite or generator is present, the converter charges the batteries while also providing power for the house circuits. The converter is an electronic device with an output rating of 80 amps DC (Direct Current) for units equipped with 50 amp AC (Alternating Current) service. It is connected directly to the coach batteries through the battery disconnect in the BCC. All of the converter’s output, minus the house power needs, is available to charge the batteries. Units with 50 amp AC service are equipped with a Charge Wizard to control the demand for charge directed to the batteries. The inverter converts 12 Volt power from your house batteries to 120 Volt power for your motorhome. The inverter will power the front and rear TV, Home Theater, the VCR, the GFCI (Ground Fault Circuit Interrupter) circuit, the microwave and all 120 Volt receipts. Be aware that batteries are a limited power source and will quickly discharge under high loads.

  • Page 43: Battery Control Center (Bcc)

    Chapter 7 - Technical Systems The Battery Control Center (BCC) houses all the fuses for your auxiliary coach circuits. BATTERY CONTROL The BCC is located in front of the drivers front tire inside the compartment of the CENTER fenderskirt. To remove the BCC cover locate the tabs on each side of the box, pull away slightly and remove. Inside you will find a series of fuses for the extra circuits not available on the automotive or interior house 12 volt fuse boards. These style fuses are available at any automotive or RV store. If it should become necessary to replace any...

  • Page 44: Roof Air Conditioner

    Chapter 7 - Technical Systems The monitor panel gives its readings of the water and waste tanks by means of an electrical signal between the tank probes. If there is an extremely low mineral content in the water, or if there is buildup or coating on the sensor probes on the interior of the tank(s), the readings on the monitor panel may be incorrect. Avoid pouring grease, oils, or similar substances down your drain or the toilet. If this should occur, the holding tanks may need to be washed out with soap and water. Inaccurate monitor panel readings could occur. Your Damon Motor Coach may be equipped with two roof mount air conditioners, one in ROOF AIR the front and one in the rear. Both air conditioners can be operated on either generator CONDITIONER power or by an external power source. Your motorhome may be equipped with an electric heat pump. Using this for heat will reduce your furnace propane consumption. Use the Remote to select your appliance and set the temperature. There is a timer available for setting the heat or A/C operating times. You may notice some delays while changing from heat to A/C and back. This prevents damage to the compressor. When changing the batteries in the remote, be sure to press the Reset button with a pen or pencil. See your Air Conditioner Owner’s Manual in the Damon Owner’s Information Kit for more details. This vehicle is designed with a propane system to provide a safe and reliable fuel PROPANE SYSTEM source for your range, furnace, water heater, and refrigerator. As with any flammable...

  • Page 45: Propane Tank

    Chapter 7 - Technical Systems Propane has a distinctive odor. If you are unaware of the nature of an odor contact a Damon dealer. If you smell propane: • Extinguish any open flames, pilot lights, and all smoking materials. • Do not touch any electrical switches. • Shut off the gas supply at the tank valve or gas supply connection.

  • Page 46: Home Theater Programming

    Chapter 7 - Technical Systems PIONEER VSX-D515 PROGRAMMING INSTRUCTIONS-1: HOME THEATER PROGRAMMING 1. Turn the receiver power ON. 2. Press the RECEIVER button on the top left side of the remote. 3. Press the SYSTEM SETUP button located near the center of the remote. 4. Press the RIGHT ARROW button near the center of the remote until the display reads SP SETUP. Then press ENTER on the remote twice. 5. Press the DOWN ARROW button on the remote until the display reads F LARGE. Then press ENTER. 6. Press the DOWN ARROW button until the display reads C SMALL. Then press ENTER. 7. Press the DOWN ARROW button until the display reads S SMALL. Then press ENTER. 8. Press the DOWN ARROW button until the display reads SB NO. Then press ENTER. 9. Press the DOWN ARROW button until the display reads SW YES. Then press ENTER. 10. Press the RETURN button three times. This button is located just above and to the right of the arrow keys. 11. For more programming information please refer to the product’s owners manual in your motorhome.

  • Page 47: Home Theater Operation

    Chapter 7 - Technical Systems 9. Press the ADVANCED SURROUND button on the receiver until the display reads 5-STEREO. 10. Press the CD button on the receiver. 11. Press the SIGNAL select button on the receiver until the display reads DIGITAL. Press the ADVANCED SURROUND mode button on the receiver until the display reads 5-STEREO. 12. Press the TV/SAT button on the receiver. 13. Hit the ADVANCED SURROUND button on the receiver until the display reads 5- STEREO. On the home theater system the DVD 5.1 button is unusable. Playing a DVD: OPERATING INSTRUCTIONS 1. Make sure the receiver, TV and DVD/CD player are ON. 2. Press the TV/VIDEO button on the TV remote until the TV screen reads VIDEO 1. 3. Press the DVD/LD button on the receiver. 4. Press the OPEN/CLOSE button on the DVD/CD player. 5. Place DVD disc in the player. 6. Press the PLAY button on the DVD/CD player. 7. Follow instructions on screen using the DVD remote. 8. Adjust volume on the receiver as desired. Playing a VCR Tape: 1. Make sure the VCR, TV and the receiver are turned ON.
  • Page 48 Chapter 7 - Technical Systems 2. Tune the TV to the desired channel. 3. Press the CD-R/TAPE button on the receiver. 4. Adjust the volume on the receiver as desired. Watching a Satellite Station: 1. Make sure the TV, receiver and the satellite receiver are turned ON. 2. Press the TV/VIDEO button on the TV remote until the TV screen reads VIDEO-1. 3. Select the desired channel on the satellite system. 4. Press the TV/SAT button on the receiver. 5. Adjust the volume on the receiver as desired. Playing CD’s: 1. Make sure the receiver and DVD/CD player are turned ON. 2. Press the CD button on the receiver. 3. P ress the OPEN/CLOSE button on the DVD/CD player. 4. Place the CD disc and press the PLAY button on the DVD/CD player. 5. Adjust the volume on the receiver as desired. Listening to the Radio: 1. Make sure the receiver is turned ON. 2. Use the band button on the receiver to switch between AM or FM. 3. Adjust the volume on the pioneer receiver as desired. On the home theater system the DVD 5.1 button is unusable.

  • Page 49: Home Theater Troubleshooting Tips

    Chapter 7 - Technical Systems 5. Press the PLAY button on the DVD/CD player. 6. Follow instructions on screen using the DVD remote. 7. Adjust volume on TV as desired. When playing the DVD and the dts mode is set up in the DVD, the rear TV will not play sound. Watching from the Roof TV Antenna or Cable TV: 1. Turn the exterior TV, exterior receiver and amplified video distribution box ON. 2. Select the button for the desired component on the video distribution box. 3 Press the V.AUX button on the exterior receiver. 4 Tune the exterior TV to your desired channel. 5. Adjust the volume on the TV and/or exterior receiver as desired. If there is no sound: TROUBLESHOOTING TIPS 1. Be sure that the receiver is programmed according to the instructions starting on page 46. The rear speakers in the system are producing special effects sounds to give the system a fuller sound. They will not sound the same as the front speakers, and might in some situations not play at all. These instructions are to be used only as a guide for the set up of the various systems. Please refer to the individual component Owner’s Manuals included in the Damon Owner’s Information Kit.
  • Page 50 Chapter 7 - Technical Systems...

  • Page 51: Automotive Dash

    Chapter 8 - Interior Systems Driving a motorhome is similar to driving a car. You have an ignition switch, gearshift AUTOMOTIVE DASH controls, turn signals, and dash components. As you sit in the driver’s seat the center of the cluster includes tachometer, speedometer, fuel gauge, oil gauge, temperature gauge, and amp meter. Switches may have symbols to describe their function. See pages 51 and 52 for more detailed information on the function of each switch. Switch locations may be different from model to model. The dash radio can be played without turning the ignition key “on” provided that the battery disconnect is in the “use” position. For units with the home theater, the dash radio can only be played if the ignition is in the “accessory” or “run” position. The cruise controls are on the turn signal lever. You can set, resume, and disengage the cruise...
  • Page 52 Chapter 8 - Interior Systems FOG LIGHTS/DRIVING LIGHTS: Are offered to provide more visibility. Fog lights will function with low beams, Driving lights will function with high beams. SIDE DOCK LIGHT: This switch enables the side lights to turn on when the vehicle is in reverse. NIGHT LIGHTS: Provide lighting in the aisle of the motorhome. HEADLIGHTS: Operates like the one in your automobile. Turning the knob to the first position turns on the parking lights. Turning the knob to the second position turns on the headlights. Pulling up on the knob turns on the fog lights. Rotating the knob controls the brightness of the dash lights. (Set this according to your preference.) SERVICE-LIGHTS: Provide under the hood lighting. AUXILIARY START SYSTEM: Permits using the auxiliary battery power to aid in starting the motorhome engine if the vehicle battery has become discharged. When the ignition key is turned to the start position and one or more clicking sounds are heard, it may be necessary to use the auxiliary start system as follows: Always set the parking brake prior to using the auxiliary start system. 1. Press and hold the AUX START switch located on the dash. 2. Turn the key and start the engine in the normal manner. 3. Release the AUX START switch and operate motorhome in a normal manner. Do not hold the ignition key in the start position for more than 30 seconds. Be careful not to run down the auxiliary RV battery as this could leave you without any 12 Volt power. DASH FANS: Provide air flow in the cockpit area. They can be of assistance to the defroster system during cold temperatures, or circulate cool air from your air conditioner during hot weather. This is a two speed switch for low and high speed operation.

  • Page 53: Steering Wheel

    Chapter 8 - Interior Systems The steering wheel can be moved to allow additional room for entering and exiting the STEERING WHEEL driver’s seat, as well as for selected driving positions. Operate the tilt mechanism by lifting the smaller lever on the left side of the steering column just below the directional signal lever. Move the steering wheel to the desired position and release the lever to secure. Never attempt to adjust the steering wheel while the vehicle is in motion. Loss of vehicle control could result. The monitor for the back up camera is located in or on the dash. It will turn on when the BACK UP MONITOR gear selector is placed in reverse, or when you engage its power button. It will allow you to see behind your vehicle as you back up or park. The camera is located on the rear cap of the coach. The climate controls in your motorhome are similar to the controls in many cars. You TEMERATURE can adjust the fan speed, cool/warm air mixture, and climate settings, with the turn of a CONTROL knob. Your climate control console includes settings for maximum A/C, normal A/C, vent,...

  • Page 54: Storage

    Chapter 8 - Interior Systems In manual mode, the RETRACT ALL JACKS button will only retract the jacks as long as the RETRACT ALL JACKS button is depressed. When this is complete, the JACKS DOWN light will go out. Read your leveling jack Owner’s Manual in the Damon Owner’s Information Kit for more details. • Be sure to park the coach on solid, level ground. • Clear all jack landing locations of debris and obstructions. Locations should be also free of depressions. • When parking the coach on extremely soft surfaces, utilize load distribution pads under each jack. • People and pets should be clear of the coach while operating leveling system. • Be sure to keep hands and other body parts clear of fluid leaks. Never lift all the wheels off the ground to level the coach. Above the dash are storage compartments for the VCR, DVD, Global Positioning System, STORAGE ABOVE Video Center, CD Changer and Digital Broadcast System. The TV antenna hookup with COCKPIT power booster switch is located here. The light is illuminated when the booster is on. The 120 Volt outlet for the TV is also located here. The video center will allow you to switch the signal from the antenna/VCR to the front or rear television sets.

  • Page 55: Extending The Slideroom

    Chapter 8 - Interior Systems 1. Before operating the system, verify your coach batteries are fully charged. EXTENDING SLIDE ROOM 2. Before extending slide room, verify the following: • Turn chassis ignition off. This system will not function with your key on. Level your motorhome by utilizing the hydraulic leveling jacks. • Before extending the slide room, remove the travel locks from the slide room by rotating and removing, and move the driver’s seat to the furthest forward position, and place the seat back in the vertical position. • Verify that there are no objects (trees, electrical box, people, etc.) in the way of the slide room before extending it. 3. After the above steps have been verified, locate the switch for the slide room in the hallway, or bedroom of the motorhome. Turn the key to the ON position. As you press the switch to the OUT position, the room will begin to travel outward. (As a safety feature, if you let up on the switch, the room will stop moving). 4. As this slide room is designed to roll across the carpet, it may be necessary to vacuum the floor after each extension of the room. 5. It may be necessary to re-level your motorhome after the room is extended. 1. Before operating the system, verify that your coach batteries are fully charged. RETRACTING SLIDE ROOM 2. Before retracting the room, verify the following: • The driver’s seat in a motorhome is in the most forward position, and the seat back is in the vertical position.

  • Page 56: Hide-A-Bed Sofa

    • If the system squeaks or makes any noises, it is permissible to apply a think coat of lightweight oil to the drive shaft and roller areas. Remove any excess oil so that dirt and debris cannot build up. The hide-a-bed sofa is very similar to the one that you would find in a home. To open HIDE-A-BED SOFA into a bed, and pull off all cushions, pull the handle located on the top of the mattress up and out. The bed will pull out to reach a full bed size, so check to make sure that there is adequate room before opening the bed. Use the bed as you would a normal bed. To replace the bed back to the sofa position, reverse the procedure and push the bed both in and away from the front of the sofa. Some Damon models may have a sofa bed. To convert the sofa into a bed, pull bench SOFA BED out and up. To convert back into a sofa, reverse procedure. Some Damon bedroom doors slide conveniently out of the way beside the wall. Damon BEDROOM DOOR & provides a vinyl travel strap or a slide latch to secure the door while the motorhome is in LATCH motion. The door latch is a bayonet type, which is engaged by turning the handle. Some models have an accordion type door which latches to the wall when the door is closed. Your motorhome may have day/night shades, which are designed to serve a dual DAY/NIGHT SHADE purpose. For daytime use, pull down the bottom half of the light colored shade which allows light to enter the motorhome while affording some privacy. For night use, or to...

  • Page 57: Range

    Chapter 8 - Interior Systems Drawers are designed to ensure that they do not open inadvertently during travel. To KITCHEN DRAWERS open the drawers, pull out until catch releases. Until you get used to the operation of the drawers, you may think that they are stuck. Some Damon models have a wire framed pull out pantry. To extend this pantry, remove KITCHEN PANTRY the travel lock pin at the bottom track and pull the pantry rack outward. To prepare for travel, push the pantry rack in and reinsert the travel lock pin. The range cover provides extra counter space and covers the burners when not in use. RANGE When opened, it acts as a grease and splash guard. To raise the range cover, lift and push back until it snaps into place. To return the cover to its counter flush position, lift straight up to disengage the holding mechanism, and return it to the original position. The range has a piezo lighter. To operate, turn the burner valve on, then turn the piezo lighter. At that point, the pilot light will remain on for the oven until it is manually turned off. The oven is not self cleaning, and will need routine cleansing. Please do not store anything in your oven, and do not cook while the vehicle is in motion. For further instructions, please refer to the Range Instruction Manual in your Owner’s Information Kit. The refrigerator in your motorhome runs on either propane gas or electric power. The REFRIGERATOR controls are at the top of the unit. If you use the auto mode on your refrigerator, the refrigerator will operate on 120 Volt power when available, and automatically switch to propane when shoreline is removed. You can control how cold you want your refrigerator to be with the thermostat control. Your refrigerator is equipped for large capacities with plenty of storage shelves and a crisper. The refrigerator requires normal cleaning and care. Please refer to the Refrigerator Owner’s Manual in your Owner’s Information Kit for more information. The microwave operates on 120 Volt power provided by the generator or shoreline. It will MICROWAVE de-program when the power is discontinued and must be reprogrammed when power is restored. For usage instructions, please refer to the Microwave Owner’s Manual in your Owner’s Information Kit. The kitchen sink is much like the one in your home. It comes equipped with a sink KITCHEN SINK cover board which, when in place, increases counter space. Only waste water should...

  • Page 58: Dinette Conversion

    Chapter 8 - Interior Systems To convert the dinette table into a bed: DINETTE CONVERSION • Release the locking mechanism located at the front of the tabletop by turning clockwise. The lever is pointing to the right in the locked position. • Remove the back cushions from the dinette and place aside. Lift up on the bench seats. • Press down on the tabletop until flush with the booth seats. • Replace dinette cushions on top of the table as fits best. Under seat storage may be reached by lifting up the bench seats. There is a power roof vent in the bathroom ceiling for use during shower and hot water BATH VENT use. By opening the vent and turning the fan on, hot moist air will escape, reducing condensation in the motorhome. It is extremely important that you use the fans and vent every time you use the shower or tub to eliminate excess condensation. The shower hose has a bracket that keeps the shower head from dropping and SHOWER HEAD &...

  • Page 59: Main Entrance

    When locking and unlocking the main door, there is a dead bolt and a latch bolt which MAIN ENTRANCE are keyed separately. Unlock both, pull the latch open, and pull out on the door handle. The main entry door is a two piece door. You can use the screen door separately from the main door by unlatching it. Slide the screen handle cover closed to keep insects out of your motorhome. If the door needs adjustment, see a Damon dealer for service. Adjacent to each entry door is an entry assist handle for convenience and safety in ASSIST HANDLE entering and exiting your unit. The electric step is automatic. When the ignition switch is activated, the step will ELECTRIC STEP automatically retract. When the door is opened, the step will extend automatically even...

  • Page 60: Tv And Phone Jacks

    The generator compartment is located in a storage compartment on the side of the GENERATOR motorhome. You can start/stop the generator from outside the unit by pushing the start COMPARTMENT button in and holding it until you hear the generator start/stop. Refer to the Generator Owner’s Manual for operating and maintenance information. Damon furnaces have electronic ignition, and there is no need to access this panel FURNACE DOOR except for service. As with all appliances, service is best left for your dealer. To remove the panel to check for insect nests, you will need a Square or a Phillips head screwdriver. For further information, reference the furnace manufacturer’s manual provided with your vehicle. You can gain access to the water heater control panel to check for insect nests by WATER HEATER turning the tab at the top and allowing the door to hinge down. Due to the electronic...

  • Page 61: Exterior Tv Hook-Up

    Chapter 9 - Exterior Systems Your motorhome may have an exterior TV hook-up located in a storage compartment. TV HOOK-UP AREA There is a coax cable located in this area to hook your satellite or TV antenna up to. There is also an electrical outlet. You may use this as an exterior entertainment center.
  • Page 62 Chapter 9 - Exterior Systems...

  • Page 63: Care And Maintenance - Chapter

    Chapter 10 - Care and Maintenance Periodic maintenance and cleaning of your recreational vehicle is necessary to retain the GENERAL dependability, safety, and appearance that will provide you with many miles of trouble INFORMATION free operation, as well as protecting your investment. Make sure you read and follow all the maintenance tips and schedules that appear not only in this manual, which for your convenience we have provided for you; (reference pages 81-88), but also in the manuals provided by the chassis manufacturer and various component manufacturers. Keep good records of maintenance functions performed, and make sure you perform all owner obligations as may be required to keep your warranty in force. It is also important to note that operating conditions will affect service timetables. Driving in extreme conditions such as heavy dust, continuous short trips, or start and stop heavy traffic means that service durations will be shortened. Discuss service timetables with both your dealer and chassis service representative. Preventative maintenance will pay...

  • Page 64: Waste Water System

    The generator is another area in which simple preventive maintenance can head off GENERATOR POWER problems before they happen. Read the manual supplied with the generator in the SYSTEM Owner’s Information Kit for the care and maintenance required on a regular basis. If you experience electrical problems with your recreational vehicle, make sure to have it checked by an authorized Damon dealer or a qualified RV technician. Generator power plant service, recommended by the generator manufacturer, should be performed at an authorized service center. Routine or emergency service, such as adding oil, changing filters, or replacing spark plugs, could be accomplished at an auto service center, but must be done in accordance with the service instructions specified by the generator manufacturer. Refer to the Generator Owner’s Manual for further...

  • Page 65: Propane System

    Chapter 10 - Care and Maintenance The propane system should be checked regularly for leaks and road damage. Follow PROPANE SYSTEM the lines, looking for kinks or flattened spots that may have occurred during travel or maintenance on the recreational vehicle. A qualified propane service technician using proper equipment should check the entire system annually or whenever you suspect a problem. The line pressure for propane appliances should be checked at least every six months. Most propane suppliers have this equipment to do the test for you. All service procedures should be performed only by a certified propane service technician. Insects can build nests in the burners of the various appliances and equipment. The burner and burner orifice of the propane appliances should be cleaned out by an authorized dealer or repair facility anytime circumstances or conditions warrant, but no less frequently than on an annual basis. Some components of the recreational vehicle are constructed of strong, lightweight ABS ABS PLASTIC PARTS plastic. Sometimes, it may be necessary to remove stains, or generally clean. A mild solution of soap and water will clean many stains, and should be used initially. Tougher stains may require stronger cleaners, but be sure to read the label to determine if the product is recommended for use on plastics. Avoid abrasive cleansers (even the liquid and cream types), alcohol based products, and solvents such as acetone and MEK.

  • Page 66: Chassis

    Chapter 10 - Care and Maintenance For an acrylic material, periodically hose off the fabric with water then let dry completely before rolling it back up. The acrylic material is water repellent, not water proof. The fabric is pretreated with a water retardant finish. Mildew cannot form on the fabric, but rather will form on dirt or dust on the fabric. The key is to keep the fabric clean. Do not scrub! Whenever the awning is wet while rolled up, as soon as conditions allow, roll it out, hose it off and let it dry completely before rolling it back up again. If you get water streaking or seeping behind the awning rail, inspect the rail for loose screws or peeled sealant. Always make sure the awning is extended high enough before opening the entry door. Lower one end of the awning for proper water run off and to avoid water pooling and possible damage to the awning. Refer to your awning users guide for complete instructions on the care and maintenance of your awning. Failure to lower one side of the awning could result in damage to the awning fabric and/or hardware due to the weight of water pooling. Refer to your Chassis Operator’s Manual for information on chassis service CHASSIS recommendations. Have the engine coolant and engine oil level checked each time when refueling. Proper engine servicing and record of servicing may be mandatory to ensure chassis warranty protection. Follow the manufacturer’s instructions on periodic maintenance checks. DOORS & DOOR Moving parts of the entrance door and lock should be adjusted and lubricated at least LOCKS once a year or as needed depending on use. Screws and fasteners should be checked...

  • Page 67: Wax

    Chapter 10 - Care and Maintenance extreme cases. Small cracks known as gel coat crazing are a common characteristic of the gel coat finish (not warrantable defects). Wax fiberglass surfaces at least once a year with a standard liquid or nonabrasive paste wax. Make sure to follow the directions for use as outlined by the product manufacturer. Make sure to wash and wax your unit out of the hot sun when the exterior surfaces are cool. Clean and wax all trim extrusions when waxing the recreational vehicle sidewalls, to help avoid surface pitting. Special aluminum cleaners are available to restore the original luster to aluminum surfaces. Make sure to follow the instructions for use as outlined on the product package. Storage of the recreational vehicle out of direct sun is also a primary way to help preserve fiberglass finishes.

  • Page 68: Roof

    Rinse the complete roof with clean water to remove any loose dirt or debris. • Use a medium nylon bristle brush along with your selected cleanser mixed with water and scrub the entire roof. Rinse thoroughly with clean water to avoid residue buildup on the roof or sidewall of the unit. • For more difficult stains contact your Damon dealer for the correct heavy duty cleansers. Do not use general-purpose cleaners containing petroleum solvents,...

  • Page 69: Roof Vents

    Chapter 10 - Care and Maintenance harsh abrasives, or citric based cleaners. If your roof should somehow be punctured, cover the puncture to seal out moisture, and have it repaired as soon as possible (check with your dealer). The membranes used on the roof may have an extended warranty that is covered by the membrane manufacturer. This is for manufacturing defects only and does not include leaks or punctures due to improper sealing, normal wear and tear, or owner damage. See membrane manufacturer’s warranty for details. Check roof vents regularly for debris that may block air flow or jam the cranking ROOF VENTS mechanism. Lubricate the cranking mechanism with light oil. It is important to maintain the seals and adhesives of your recreational vehicle to prevent SEALS & ADHESIVES moisture from entering and destroying the components. When washing your recreational vehicle, inspect the seals for signs of drying out, cracking and wear. You should inspect and reseal, if necessary, every six months. Check seals around doors, windows, vents and external seams. If a seal is cracked or dried out, it should be replaced to prevent leakage. Check roof seals every six months to see if they are cracked or peeling.

  • Page 70: Tires

    Chapter 10 - Care and Maintenance the moving parts lubricated and the seals moving more freely. Keep the slide room away from tree branches. Visually inspect the room and awning before retracting. Branches rubbing against the room while retracting could cause damage to the seals. Whenever possible, wipe down the exterior walls before retracting the room to prevent water from draining onto the carpet. The rollers under the slide room are not sealed rollers, therefore, some residue may appear on your carpet. This is a normal function, so be aware and take proper precautions. Vacuum the carpet after each extension of the slide out room. Verify that your house batteries are fully charged before operating the room. TIRES In areas where the hot sun constantly beats down on the motorhome, shading the tires by covering can reduce tire sidewall cracks from forming. Tire covers can be purchased at any motorhome supply store. Check your Chassis Owner’s Manual for the tire rotation requirements. Due to the weight of the motorhome you should have a qualified service...

  • Page 71: Hydraulic Fluid

    Chapter 10 - Care and Maintenance Keep screens and window slides clean and free of debris to maintain proper operation and to avoid component damage. Test the operation of all windows occasionally to make sure they are working properly, making sure that they close flush and that the locks hold tight. Check with your dealer if you are unsure about the correct methods of lubrication and adjustment. Be aware that moisture can accumulate in locks and hinges of windows and doors, causing damage or faulty operation. Do not force the operation of these components in subfreezing weather. Check fluid levels. If levels are low, take to your dealer to have the motorhome serviced HYDRAULIC FLUID by a qualified RV technician. The following instructions are guidelines for the care and maintenance of your motorhome. Please refer back to the products Owner’s Manual for more information on the care and maintenance of that product. Be sure to remove all food and ice from the refrigerator at the end of each trip. Prop the APPLIANCES doors open slightly to keep the interior dry and free of mold, mildew, and odors. Make sure to read all literature provided with each of the appliances and follow the maintenance instructions included. Pay particular attention to any cautions or warnings included.

  • Page 72: Hardware

    Chapter 10 - Care and Maintenance to avoid contact with dyes, strong laundry bleaches and bluing solutions. Indelible inks used on food packages may leave a stain so take care when unpacking groceries on a damp counter top. Sharp knives can damage the finish so confine slicing to a good cutting board. The counter top resists moderate heat and boiling water. Pots and pans straight from the oven or broiler should be placed on hot pads. Keep irons on an ironing board and lighted cigarettes in an ashtray. For lasting beauty, avoid using harsh abrasives, scouring powders, peroxides or bleaches. These can dull surfaces, making the counter top more likely to accept stains.

  • Page 73: Wall Coverings

    Chapter 10 - Care and Maintenance • To prevent overall soiling, vacuuming or light brushing to remove dust and grime is recommended. • Spot clean, using a mild water-free solvent or dry cleaning product. • Clean only in a well-ventilated area and avoid any product containing carbon tetrachloride or other toxic materials. • Pretest a small area before proceeding. • Use a professional furniture cleaning service for an overall cleaning. Your upholstery fabrics have been manufactured with the same quality you would expect to find in a furniture store. However, they are not completely resistant to possible damage. Special care is needed when your motorhome is exposed to very humid, or very hot climates or if it is closed up for an extended period of time. If you know you...
  • Page 74 Chapter 10 - Care and Maintenance...

  • Page 75: Winter Use And Storage - Chapter

    Chapter 11 - Winter Use and Storage Many people choose to use their motorhomes throughout the entire year. Extensive TIPS FOR WINTER usage is not recommended in severe cold weather. However, winter traveling can be safe for you and your motorhome if you follow the precautions outlined in this chapter. For those who choose to use their motorhomes only during the warmer months, winter storage is necessary. This section will guide you through the proper steps to winterize your motorhome, which is critical to maintain maximum durability over the life of your vehicle. The fresh water storage tank is located inside a lower storage compartment. The WATER SYSTEM furnace will heat the fresh and waste water compartments. In severe cold however, it is wise to monitor the water temperature in the tank, and take appropriate steps to drain...
  • Page 76 Chapter 11 - Winter Use and Storage • Drain the fresh water tank by opening the low point drain valve. Let the water drain out until the tank is empty. • Drain both the black (waste) water tank and the gray (sink) water tanks and flush out completely. (See complete instructions located in Chapter 6 - “Plumbing Systems”). Drain the black tank first and allow the gray water tank to rinse out the flexible hose drain line. You may now add a commercial holding tank chemical cleaner. Driving the unit around for a few miles will allow the cleanser to circulate within the tanks and drains. Drain and flush once more with fresh water. • After all the tanks have been drained, make sure that any water remaining in the lines is either blown out, or replaced with a nontoxic RV antifreeze solution which will prevent any water that remains from freezing. To blow out the water lines, proceed as follows: • Open all faucets including the toilet flushing device and the shower head sprayer. Open any other water lines that are closed. You will need access to an air compressor along with an adapter that will connect the air to your unit. These adapters can be purchased at an RV supply store. Do not exceed 55 psi when hooked up to the water lines to avoid damage. If your vehicle is equipped with a water filter, remove and drain it before proceeding. Replace it with a diverter tube, which will come with the unit. This will create a bypass in the water line so that the antifreeze will not go into the filter assembly. • Turn on the water pump and allow it to run to clear all water from lines. Turn off the water pump. • Open all low point and water tank drains. • Open the water heater cover and remove the water heater drain plug located on the lower front side of the water heater (see photo). •...

  • Page 77: Water Heater Bypass

    Antifreeze must be nontoxic in nature and must be flushed from the fresh water system before human use. Automotive antifreeze is poisonous and SHOULD NOT be used in drinking water systems. Draining the tanks and water lines in your motorhome is half the battle of winterization. Complete the Storage and Winterization Checklist (page 78) to ensure protection of your motorhome. An authorized Damon service dealer can help you in the winterization process for your convenience. A water heater bypass valve system is located inside your motorhome usually behind WATER HEATER the water heater. When the system is closed, water is shut off to the water heater. This...

  • Page 78: Winterization Checklist

    Chapter 11 - Winter Use and Storage WINTERIZATION Chassis – Run engine for 30 minutes once a month if possible. Prepare as outlined in the Chassis Owner’s Manual. CHECKLIST Generator – Prepare as outlined in the Generator Owner’s Manual. Plumbing Lines – Drain and protect by filling with approved RV antifreeze. (See pages 76-77) Water Heater – Drain. (Pages 76-77) Toilet – Drain. Hold pedal down and pour RV antifreeze into bowl. Fresh Water Tank – Drain, pour RV antifreeze solution and run through the fresh water system, or use the dry method (pages 76-77). Water Filter – Remove and discard the filter. Install diverter tube in place of filter assembly. Body – Clean and wax. Oil locks and hinges. Seal roof trim as needed.
  • Page 79 Chapter 11 - Winter Use and Storage Sinks and Showers – Clean and then pour one cup of nontoxic RV antifreeze into the drains to prevent freezing. Wipe all fixtures clean. Batteries – Add distilled water and recharge if necessary. If possible, remove batteries and store them in a cool dry place (approximately 50 – 60° F). Check them periodically and recharge as needed. Be sure that both the chassis and auxiliary (house) batteries have the proper electrolyte level and that they are fully charged. A discharged battery will freeze and may crack the case, causing severe damage to the battery and surrounding area. In storage, a battery will lose charge gradually over a 30 to 45 day period, even when disconnected by the use of the Battery Disconnect Switch. We recommend that the batteries be checked for charge at least monthly. You may wish to remove the batteries from the motorhome and store them in a heated area. However, even when warm, the battery charge level must still be maintained. A warm battery accepts charge much more readily than a cold one. Keep the battery vent caps in place during storage and prohibit smoking, welding, and other work involving the use of flames in the area. Fuel – Store with the tank full to prevent condensation buildup. Dash Air Conditioner – Run for a short period of time to assure the compressor seal is lubricated.
  • Page 80 Chapter 11 - Winter Use and Storage...

  • Page 81: Maintenance Schedule

    Maintenance Schedule PROCEDURE TO BE PREFORMED: Maintenance schedules are minimum requirements. Heavy use, unusual temperatures or humidity, or other extreme conditions may require more frequent maintenance. ITEM Roof & Components Inspect & reseal roof & exterior attachment areas. Clean roof. Lubricate roof vent mechanism w/ light oil. Clean as needed. Fiberglass Exterior Wash w/ warm water & mild detergent. Wax w/ liquid or nonabrasive wax. Windows & Doors Check vinyl seals when washing exterior. Check seals for damage & repair as needed. Lubricate door hinges & step components w/spray grease. Adjust & lube w/ graphite or light oil. Lubricate door locks & strike pockets, exterior components. Seals & Adhesives Inspect and reseal if necessary. Propane System Check for leaks and damage. Check line pressure; should be checked by technician. Water System Check hoses, fittings & connections for leaks. Check drainage system for leaks. Sanitize & flush system. Winterize system if necessary. Electrical System Check GFCI circuits. Perform maintenance procedures per generator manual. Check & service batteries. Add distilled water to batteries if necessary. Safety Equipment Test propane, smoke, CO detectors.

  • Page 82: Travel Preparation Checklist

    Travel Preparation Checklist CLOTHING SLEEPING GEAR MISCELLANEOUS Dresses Blankets Alarm Clock Gloves Pillows, Pillow Cases Batteries Hat or Cap Sheets Bucket Jackets, Coats Sleeping Bags Clothes Hangers Jeans, Dress Pants Clothes Line, Clothes Pins Pajamas Electronics Chargers Shirts, Blouses PERSONAL COMFORT Fresh Water Hose Shoes, Sandals Anti-Bacterial Wet Wipes...

  • Page 83: Maintenance Record

    Maintenance Schedule Date Service Preformed Mileage Date Service Preformed Mileage...
  • Page 84 Maintenance Schedule Date Service Preformed Mileage Date Service Preformed Mileage...

  • Page 85: Fuel / Oil Record

    Fuel / Oil Record Mileage Fuel Oil Date Mileage Fuel Oil Date (Gallon) (Quarts) (Gallon) (Quarts)
  • Page 86 Fuel / Oil Record Date Mileage Fuel Oil Date Mileage Fuel Oil (Gallon) (Quarts) (Gallon) (Quarts)

  • Page 87: Notes

    Notes...
  • Page 88 Notes...

  • Page 89: Troubleshooting

    Troubleshooting BATTERY CONTROL Checking the fuses. CENTER • The Battery Control Center is built in two layers, the printed circuit board and the relays. The box has been designed so that nearly all troubleshooting can be done without the removal of the printed circuit board. Have a Damon dealer remove the circuit board if necessary. • Remove the outer cover. • Check fuses visually or with an electrical tester. • Check for power on both sides of the fuse. • Replace the fuse with a new one of the same ampere. Battery boiling. • Water low in battery. Refill water to correct level in battery, using distilled water. • Bad battery. Replace the battery with new. • Defective converter. Have converter checked by a qualified RV technician. Continuous use of converter can cause evaporation of electrolyte in battery. No AC power to unit. ELECTRICAL POWER • Check circuit breakers at power center. The 120 Volt circuit breaker may be off or tripped. •...

  • Page 90: Generator

    Troubleshooting • Check that heat outlet registers are open and that register openings are unobstructed. • Contact a Damon dealer if the problem persists. • Make sure that 12 Volt power is present. • Point the remote at the air conditioner to ignite the furnace. • Furnace does not light and fan does not run. • Replace fuse with one of the same ampere rating. Turn thermostat and furnace gas control valve off and contact your dealer or an authorized service center. DO NOT attempt to repair or adjust the furnace yourself.

  • Page 91: Leveling Jacks

    Troubleshooting LEVELING JACKS Jack retracts after coach is level. • Check tank reservoir for the proper fluid levels. • Hose or jack may have an external leak. • Fluid is leaking back to reservoir through the control valve. Jacks will not retract completely. • Jack may be clogged with ice or mud. • Main rod is bent or scored. Have replaced or repaired if necessary. • Valve plunger is not completely depressed by the valve handle. • Spring is weak or broken. • Hydraulic line is pinched. Ignition switch is on, but no power to pump and/or control panel. • Parking brake is not set. • 12 Volt from power source is not available. Check the in-line fuse under the dash by the O.E.M. fuse panel. • Faulty wire or electrical connection. Have checked by a qualified service technician.

  • Page 92: Propane Gas

    Do not touch electrical switches. • Shut off gas supply at the tank valve or gas supply connection. • Open doors and other non-powered venting openings. • Leave the area until odors clear. • Have the gas system checked immediately and leakage source corrected by a Damon dealer or qualified service center before using again. Will not operate. MICROWAVE • Door open or timer OFF. Close door and turn timer ON. • No power to oven. Check power supply and circuit breaker. No lights on panel when switch is pressed. MONITOR PANEL •...

  • Page 93: Inverter

    Troubleshooting Popping sound from top burners. Carbon on pilot shield. Burner flame too low or too high. • A defective gas pressure regulator may cause these conditions. Have the regulator tested by your gas dealer or a certified RV technician. Top burner or oven burner won’t light or won’t stay lit. • Check position of top burners and flash tubing. • Clean clogged burner ports with a toothpick. • See Oven Owner’s Manual for proper care and maintenance. Gas smell. • Check all connections with leak detector solution. Never Use a match or flame to check for leaks. All propane connections should be checked periodically as vibrations from travel may cause them to loosen.

  • Page 94: Roof Air Conditioner

    Troubleshooting Extinguish all flames. Never use a match or flame to check for leaks. Heavy frost build up on evaporator fins. • Defrost the freezer and refrigerator. • Have the refrigerator checked by your Damon dealer or a qualified RV technician. Will not operate. ROOF AIR • Make sure unit is turned on. CONDITIONER • Check circuit breakers in coach. • Have a Damon dealer check to see if there is proper voltage from shoreline or generator. Unit runs, but coil freezes and compressor cycles too soon. • Control setting may be too low, cycles too soon. • Make sure the filter is clean and unobstructed. • Have the coolant level checked by a qualified service facility. Does not get cold enough.

  • Page 95: Slideouts

    Rollers leave tracks in the carpet as the room extends. • This is normal. There are many pounds of weight pressing these rollers down on the carpet and rollers will compress the nap of the carpet down. Raking the nap or vacuuming will solve the problem. Termination valve leaks. TERMINATION VALVE • Debris keeps valve from seating. Clear debris from and around valve O-ring set. • Bad gasket. Have a Damon dealer or a qualified RV technician replace gasket with new. Poor TV reception. TV ANTENNA • Power jack is not turned on. Turn power jack switch to ON. • Bad connections at TV or wall plate. Make sure the connections are good at both TV and wall plate. • Antenna not pointed in direction of sending station. Point antenna in proper...

  • Page 96: Waste Tank

    Troubleshooting • Cut or torn cable. Have a Damon dealer or a qualified RV technician replace bad cable where needed at TV and antenna. Elevation handle turns, but antenna does not raise or lower. • Handle may be loose. Tighten screws. • Gears may be stripped. Have a Damon dealer or a qualified RV technician replace the gears. Antenna will not rotate. • The rotate handle is engaged to the ceiling plate. Pull down on handle to disengage from the ceiling plate. • Possible obstruction (tree branch, etc.). Remove obstruction. • Friction adjustment. Adjust center lock nut. • Design of antenna limits rotation to 350°. Adjust as necessary. Waste tank (black) will not drain. WASTE TANK •...

  • Page 97: Water Heater

    Check for frozen water lines or water tank. Pump will not shut off. Runs when faucet is closed. • Turn off pump or city water supply. • Check for damp areas around plumbing appliances. • Check plumbing for leaks and inspect for leaky valves on toilet. • Have the pump checked by your Damon dealer or a qualified RV technician. Wet areas near water connections, pump runs while the faucets are closed, and WATER SYSTEM no other fresh water fixtures are being used. • There is a possible leak. • Close all low point water drains and tank drains. •...
  • Page 98 Troubleshooting...

  • Page 99: Electrical Diagrams

    Electrical Diagrams...
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  • Page 117: Index

    Chemical Sensitivity INDEX City Water Hook-up Inspect and Maintain CO Detector Introduction Coach Electrical Kitchen Fixtures Compartment Doors Leveling Jacks 53,91 Condensation License and Insurance Controlling the Motorhome Living Room Television Converter/Inverter 41,93 Loading and Weight Countertops Low Point Drains Damon Limited Warranty Main Entrance Dash Board Controls MAINTENANCE RECORD Day/Night Shade MAINTENANCE SCHEDULE Dinette Conversion Major Equipment Suppliers Doors & Door Locks Medical Advice Dumping Holding Tanks Microwave 57,92 Electrical System Mini Blinds & Day/Night Shades Electric Entry Step Mold ELECTRICAL DIAGRAMS Monitor Panel 43,92...
  • Page 118 Index Owner Responsibility Ventilation Owner Responsibility Checklist Wall Coverings Parking Waste Tank Parking Brake Waste Water System Power Cord Water Heater 56,60,77,96 Pre-travel Checklist Water Pump 37,97 Preventing Holding Tank Blockage Water System 75,97 Prolonged Occupancy Wax Propane Gas 29,92 Weighing Your Motorhome Propane Regulator Weight Ratings 20,21 Propane Safety Windows Propane System 44,45,65,75 Windows 70,73 Range Winterization Checklist Rear Ladder Winterization Procedure Refrigerator 57,93 Refrigerator Panel Reporting Safety Defects Retracting the Slideroom Roof 68,69...
  • Page 119 CORRECTION TO 2008 OWNERS MANUAL  (page 5)    ADDENDUM 1  TO BOX CONTENTS  SUBJECT:    MAP SD CARD     THIS UNIT HAS NAVAGATION  CAPABILITIES AND THE SD CARD MUST  BE PURCHASED IT IS NOT STANDARD.    A SD‐NAVAGATION CARD CAN BE  PURCHASED THROUGH DAMON  MOTOR COACH SERVICE  DEPARTMENT TOLL FREE 1‐800‐860‐ 3812.  Navigation Stereo   Damon # 838862              Navigation Card Upgrade Damon Part # 838973 ...
  • Page 121 Damon Motor Coach P.O. Box 2888 Elkhart, IN. USA 46515-2888 (574) 264-2900 Revised /0...

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