Town & Country Fireplaces TC42 Installation And Operating Instructions Manual

Outdoor gas fireplace

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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING:
If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other
fl ammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from
a neighbour's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier call
the fi re department.
Installation and service must be performed by
a qualifi ed installer, service agency or the gas
supplier.
WARNING: Solid fuels should not be burned in
this appliance.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certifi ed kit is used.
WARNING: Improper installation, adjusment, al-
teration, service or maintenance can cause injury
or property damage. Read the installation, oper-
ating and maintenance instructions thoroughly
before installing or servicing this equipment.
150612-40
WARNING: FOR OUTDOOR USE ONLY
TC42 OUTDOOR GAS
FIREPLACE INSTALLATION
AND OPERATING
INSTRUCTIONS
MODEL
TC42.OD
SERIES C
MODULAR DIRECT VENT
OUTDOOR FIREPLACE
TC42.CODE
SERIAL #
5056.426OD

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Summary of Contents for Town & Country Fireplaces TC42

  • Page 1 WARNING: FOR OUTDOOR USE ONLY • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. TC42 OUTDOOR GAS • If you cannot reach your gas supplier call FIREPLACE INSTALLATION the fi re department. AND OPERATING...
  • Page 2: Table Of Contents

    Window Frame Removal ..............8 Top Standoffs .................. 9 Locating The Fireplace ..............9 Framing And Finishing ..............10 TC42 Steel Stud Framing Kit ............12 Adjustable Lintel ................14 Hearth Extension ................15 Honeywell Control Valve .............. 16 Plumbing and Electrical ..............16 Gas Supply ...................
  • Page 3: Caution

    This appliance must not be connected to a chimney fl ue serving a separate solid fuel Using it in an enclosed space burning appliance. can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home. TC42.CODE 150612-40...
  • Page 4: Important Note For The Commonwealth Of Massachusetts

    A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. TC42.CODE 150612-40...
  • Page 5: This Fireplace Is Intended For Outdoor Use Only

    - A drip pan (not supplied with the unit) must be installed under the fi replace and be provided with a means of draining. - Care must be taken to select materials and building practices which will protect the enclosure and fi replace from exposure to moisture. TC42.CODE 150612-40...
  • Page 6: Propane Conversion

    3. Using the valve conversion kit that came FITTING in the instruction pack, convert the valve to propane following the instructions provided with the kit. Fig. #4 Fig. #3 Fig. #1 ORIFICE Fig. #4 ORIFICE COMPRESSION HOUSING FITTING VALVE CONVERSION TC42.CODE 150612-40...
  • Page 7: Fireplace Dimensions

    Mantel support ............4 in. (102 mm) Vertical vent pipe ..........1 3/4" in. (45 mm) UNIT MAY BE RECESSED UP TO 6” WITH Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm) NON-COMBUSTIBLE MASONRY TYPE MATERIAL TC42.CODE 150612-40...
  • Page 8: Installation Requirements

    TIP: To ensure glass is properly latched, grasp the top left and right sides of the glass frame, under moderate pressure it STAINLESS STEEL should pull forward and return to original position evenly on LATCH HANDLE both sides. TC42.CODE 150612-40...
  • Page 9: Top Standoffs

    The minimum clearances from the fi replace to combustible surfaces must be adhered to and are shown in Fig #6 and Fig #7. Fig. #11 EXAMPLES OF COMMON LOCATIONS SEE FIG #11 FOR DIMENSIONS TC42.CODE 150612-40...
  • Page 10: Framing And Finishing

    (Supplied with fi replace) LATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN BE DONE WITH CONVENTIONAL LUMBER IT IS HIGHLY RECOMEND- ED THAT A FULL HEADER BE INSTALLED ABOVE THE METAL FRAMING KIT TC42.CODE 150612-40...
  • Page 11 MATERIAL MAXIMUM FACING DEPTH Fig. #16 MINIMUM COMBUSTIBLE FRAMING DIMENSIONS 62" " " Including Sheetrock 3/4" 54" 12 5/8" 62" 26 1/8" 30" " " 11/16 3/4" " NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING. TC42.CODE 150612-40...
  • Page 12: Tc42 Steel Stud Framing Kit

    TC42 Steel Stud Framing Kit TC42.ODFRKIT Each Kit Contains: Item Part # Description Qty. 5049.9912 SCREW, TEKS #8 x 1/2” 9093.03 STUD, SIDES, 53 3/4”L 9093.1 STUD, OUTER SIDES, 53 3/4”L 9935.000 STUD, CENTER, 14 15/16”L 9094 STUD, HEADER, 56 1/8”L 9934.000...
  • Page 13 4. Secure to Existing Framing Framing • Secure the frame assembly to existing Brackets framing through the stud header (5) and the stud plates (7). Access holes to mounting screws Fig. #20 5. Install Non-combustible Board on Top and Sides TC42.CODE 150612-40...
  • Page 14: Adjustable Lintel

    1” . 6. Tighten the lintel attachment screws posi- tioned at the top and bottom on each side of the lintel assembly (Fig.#23). Re-attach the window trim. TRIM Fig. #23 LINTEL ATTACHMENT SCREW TC42.CODE 150612-40...
  • Page 15: Hearth Extension

    No building material is permitted to protrude past the lintel bars attached to the fi replace under ROCK FACE ANY circumstance. AREA 43 7/8” 37 3/4” MINIMUM MINIMUM TC42.CODE 150612-40...
  • Page 16: Honeywell Control Valve

    AC supplied by a transformer rated at 110 volts, 60Hz. See wiring diagram on page #31 for correct connections on terminal block. ELECTRICAL BOX COVER Fig. #28 6. Connect the gas supply to the valve (Fig #29) TERMINAL BLOCK, ELECTRICAL CONNECTIONS Fig. #29 GAS INLET TC42.CODE 150612-40...
  • Page 17: Gas Supply

    Please refer to the Burner Installation Manual for gas pressure testing procedure. Correct gas pressure requirement: Natural Gas Propane Min. Pressure 5.0" WC 12.5" WC (For purpose of input adjustment) Max. Pressure 13.9" WC 13.9" WC Manifold Pressure Maximum 3.8" WC 11" WC Minimum 2.1" WC 5.5" WC TC42.CODE 150612-40...
  • Page 18: Venting

    18 inches, increase vertical rise appropriately. The rise and run must be constrained to the boundaries of the chart shown in Fig. #32. The horizontal run of vent must have a 1/4" rise for every 1 ft. of run towards the termination. TC42.CODE 150612-40...
  • Page 19 Wall Termination Kit ..........TCVT.WTA Roof Termination Kit ..........TCVT.RTA Wall Shield/Ceiling Firestop ........TCVT.THIMA Roof Flashing, Adjustable ........TCVT.811FLADJ Roof Flashing, Flat ..........TCVT.811FLFLT Roof Flashing, Steep ..........TCVT.811FLSTP or any fl ashing that fi ts 11" pipe TC42.CODE 150612-40...
  • Page 20: Wall Vent Terminal

    18" from the center of the fl ue outlet to the outside face of the outer wall. The height will need to be increased if a longer horizontal pipe is required. TC42.CODE 150612-40...
  • Page 21: Wall Termination Venting Chart

    90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal com- bination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. TC42.CODE 150612-40...
  • Page 22: Roof Termination Venting Chart

    90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal com- bination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. TC42.CODE 150612-40...
  • Page 23 Rotate the 90° brackets to accom- modate roof pitch. Attach the brackets to the roof joists with nails or building screws. Tighten the band around the vent pipe and secure in place with screws. ROOF SUPPORT BRACKET (TCVT.93915) TC42.CODE 150612-40...
  • Page 24: Roof Vent Terminal

    (Fig #39). Seal screw heads and joint with caulking to prevent any moisture entering the venting system. Fig. #39 VERTICAL TERMINATION CAP (TCVT.9365) VENT PIPE MASTIC STORM COLLAR (TC42.90665) FLASHING NOTE: ADJUSTABLE FOR VARIOUS ROOF PITCHES, FROM FLAT ROOF TO 12/12 PITCH ROOF. TC42.CODE 150612-40...
  • Page 25: Vent Terminal Clearance

    ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the fl oor* * as specifi ed in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 TC42.CODE 150612-40...
  • Page 26: Vent Pipe Sealant

    APPROVED “HIGH TEMP.” SELF-ADHESIVE TAPE VENT PIPE All outer joints of the vent pipe must be sealed with the approved "High Temperature" self- adhesive aluminium tape provided. Wrap the tape completely around the joint and press fi rmly in place. TC42.CODE 150612-40...
  • Page 27: Vent Restrictor Adjustment

    • Flame has excessive movement. 3" OPEN To adjust the restrictor: FULLY OPEN • Loosen the screw holding the restrictor. • Move the restrictor to its intended opening. • Re-tighten the screw 18" Fig. #45 OPENING VENT RESTRICTOR TC42.CODE 150612-40...
  • Page 28: Firebox Panels Installation

    Firebox Panels Installation TC42 PANELS PARK AVE. BEIGE HERRINGBONE ........... TCPN.42PAC MOUNT VERNON RED HERRINGBONE ..........TCPN.42VRC MANHATTAN BEIGE STACKED BRICK ..........TCPN.42MNC BLACK PORCELAIN................TCPN.549.C COFFEE BEAN BROWN PORCELAIN ..........TCPN.549CB.C (See Porcelain panel instruction manual for specifi c instructions for these panels) Before proceeding see burner instructions.
  • Page 29: Light Bulb Replacement

    Fig. #51. 4. DO NOT TOUCH THE BULB DIRECTLY. Use latex gloves or paper towel to remove bulb and replace. 5. Replace cover and secure with screw previously removed. GLASS Fig. #51 COVER TC42.CODE 150612-40...
  • Page 30: Lighting Instructions

    It is normal for fi replaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven. TC42.CODE 150612-40...
  • Page 31: Maintenance

    Viewing glass may be cleaned as necessary with fi replace glass cleaner. b) Exterior fi nish may be cleaned with mild soap and water. CAUTION: Do not use abrasive cleaners on glass or any other part of the fi replace. Do not clean glass when hot. TC42.CODE 150612-40...
  • Page 32: Replacement Parts

    (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TC42 OUTDOOR BODY ASSM....TC42.CODE PANEL SETS PARK AVE. BEIGE HERRINGBONE ....TCPN.42PAC MT.VERNON RED HERRINGBONE ....TCPN.42VRC GLASS ASSM........GLAS.2086ASSY MANHATTAN BEIGE STACKED BRICK ....TCPN.42MNC BLACK PORCELAIN .........TCPN.549.C FRAMING KIT ........
  • Page 33: Replacement Parts - Honeywell Control System

    1/2" BULKHEAD FITTING IGNITION MODULE 1/4" BULKHEAD FITTING ELECTRICAL TERMINAL BLOCK ELECTRICAL TRANSFORMER PRESSURE TEST ASSEMBLY #3..CONTROL BOX KIT TC36ST PRESSURE TEST PLATE TC36ST LOCKING PLATE WING NUTS (2) #4..TEST FITTING 1m TRANSFORMER BOX COVER PLATE TC42.CODE 150612-40...
  • Page 34: Wiring Diagram

    Wiring Diagram Fig. #53 TC42.CODE 150612-40...
  • Page 35: Wall Termination Kit

    16 1/2" TERMINAL TCVT.9360 16 1/2" WALLSHIELD/CEILING FIRESTOP THIMBLE TCVT.THIMA 9 5/8" Roof Termination Kit TCVT.RTA Fig. #56 16 1/2" VERTICAL TERMINATION CAP TCVT.9365 9" STORM COLLAR TC42.90665 WALL SHIELD / CEILING FIRESTOP ROOF SUPPORT TCVT.THIMA BRACKET TCVT.93915 TC42.CODE 150612-40...
  • Page 36: Vent Pipe Dimensions

    18" PIPE ..16 1/4" 24" PIPE ..22 1/4" 48" PIPE ..46 1/4" 10 15/16" 9 1/2" TCVT.811X12ADJ 11 1/8" TCVT.811X _ _ 13 13/16" 12 9/16" 8 5/16" 1 5/16" 13 1/8" 7/16" 10 5/16" TCVT.811XLB45 15 7/8" TCVT.811XLB90 TC42.CODE 150612-40...
  • Page 37: Vent Offset Chart

    BY 2 1/8" TO 6 3/4" 1 1/4” 20” 20" 1 1/4“ 1 1/4” 18 3/4" 12" PIPE 29" ADDING AN ADJUSTABLE SECTION 18" PIPE 35" TO PIPE WILL INCREASE OFFSET 24" PIPE 41" BY 3" TO 9 1/2" 48" PIPE 65" TC42.CODE 150612-40...
  • Page 38: Notes

    Notes TC42.CODE 150612-40...
  • Page 39: Safety Label Location

    AVERTISSEMENT: Une installation, un réglage, une modifi cation, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompgne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un technicien agréé ou le fournisseur de gaz. 290212 5050.7209 1-TC42OD-C TC42.CODE 150612-40...
  • Page 40 Technical support: 1-250-748-1184 Web site: www.townandcountryfi replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada...

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