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BuckMaster CDVB200 Owner's Operation And Installation Manual

Cast stove and direct-vent natural or l.p. (liquid propane) freestanding gas stove heater
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CAST STOVE AND DIRECT-VENT
NATURAL OR L.P. (LIQUID PROPANE) FREESTANDING GAS STOVE HEATER
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
⎯
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
⎯
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas suppliers instruc-
tions.
• If you cannot reach your gas supplier, call the fire department.
⎯
Installation and service must be performed by a qualified installer, service agency or the gas sup-
plier.
WARNING:
The Direct-Vent (CDV) burner system provided in this package must be installed only into the
approved cast iron stove body Townsend II provided by New Buck Corporation.
(*) Indicates Color Suffix Designation)
WARNING:
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property
damage. Refer to this manual for correct installation and operational procedures. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
This Burner System (Direct Vent) has been tested and approved for use with the following Vent Pipe
manufacturers: "Use only Simpson-Dura-Vent or AmeriVent GS venting components or kits, these
types have been tested and approved specifically for this stove and burner system."
WARNING: This appliance may be installed in an aftermarket, permanently located, manufactured
home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
MANUFACTURED BY NEW BUCK
CORPORATION
200 ETHAN ALLEN DRIVE, PO BOX 69
SPRUCE PINE, N.C. 28777
www.buckstove.com
MODEL: CDVB200
OWNER'S OPERATION AND INSTALLATION MANUAL
WARNING:
Only New Buck Corporation approved
blower assembly may be used with the CDV installed
into the Townsend II.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Approved By:
Revised September 2010

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Summary of Contents for BuckMaster CDVB200

  • Page 1 MODEL: CDVB200 CAST STOVE AND DIRECT-VENT NATURAL OR L.P. (LIQUID PROPANE) FREESTANDING GAS STOVE HEATER OWNER’S OPERATION AND INSTALLATION MANUAL Approved By: WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ................... 1 PRODUCT IDENTIFICATION………………………………………………………..2 PRE-INSTALLATION PREPARATION……………………………………………...3 INSTALLATION / CLEARANCES ............…………..3 STOVE CAVITY AND BURNER SYSTEM (DIRECT VENT) ASSEMBLY ..4 VENTING…………………………………………………………………………...7-14 CONNECTING TO GAS SUPPLY………………………………………………..15-17 INSTALLING OPTIONAL REMOTE CONTROL KIT/OPTIONAL WALL THERMOSTAT……………………………………………………………………….18 POSITIONING OF LOGS ................... 20 LIGHTING INSTRUCTIONS …………………………………………………….21-22 OPTIONAL REMOTE CONTROL OPERATIONS………………………………….23 ROOM AIR BLOWER SYSTEM OPERATIONS…………………………………...23...
  • Page 3 IDENTIFICATION NUMBERS AND DESCRIPTIONS FOR CAST STOVE SERIES TOWNSEND II CAST UNIT DESCRIPTION CVF200A ALMOND CVF200B BLACK CVF200BP CAST (BLACK PAINT) CVF200G GREEN CVF200GP CAST (GREEN PAINT) CVF200R BURNER SYSTEMS (DIRECT VENT) FOR TOWNSEND II ONLY: DESCRIPTION CDV200LP LIQUID PROPANE CDV200NAT NATURAL...

  • Page 4: Safety Information

    WARNING: SAFETY INFORMATION WARNINGS A. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. IMPORTANT: Read this owner’s B. Children and adults should be alerted to the hazards of high surface temperature manual carefully and completely be- and should stay away to avoid burns or clothing ignition.

  • Page 5: Product Identification

    LOCAL CODES PRODUCT IDENTIFICATION The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and WARNING Propane Installation Code, CSA B149.1. NOTE:For a direct vent gas fireplace heater for an OME manufactured home (USA only) or mobile home installation, HOT GLASS WILL...

  • Page 6: Pre-Installation Preparation

    On Wall With Horizontal Termination PRE-INSTALLATION PREPARATION WARNING: A qualified installer or service person must install stove and burner system. Follow all local codes. LOCATION AND SPACE Corner Installation REQUIREMENTS Determine the safest and most efficient location for your Buck Stove cast iron stove.

  • Page 7: Stove Cavity And Burner System (Direct Vent) Assembly

    CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY STOVE BODY ASSEMBLY BOLT 1. Lift off corrugated box enclosing stove body crating. 2. Remove all screws fastening the wood BACK STOVE frame enclosure. Spread wood frame PANEL open and lift away from plastic- bagged stove body.
  • Page 8 Continued 10. Install door catch bolt (M8 x 1.25-55mm Attach stove door by with two M8 hex nuts) into threaded hole on inserting step bolt through stove body (see Figures 8 and 10). Use an door hinge pivot hole and adjustable wrench or a 12mm socket.
  • Page 9 Stove Body Rear Continued Burner System (Direct Vent Fire Box) INSTALLING DIRECT-VENT BURNER SYSTEM INTO STOVE BODY Front 1. Carefully remove the burner system (fire box) from the shipping box. 2. Carefully lift the burner system and place it into the stove body from the rear of the stove (see figure 13).
  • Page 10 GENERAL VENTING These models are approved for use with Simpson Dura-Vent or AmeriVent 6 ⅝" direct-vent pipe components and terminations as well as rigid Buck Stove vent components. Your stove with burner system is approved to be vented either through the side wall, or vertically using the following guidelines: Only use Simpson Dura-Vent or AmeriVent GS venting components or kits specifically approved for this stove •...
  • Page 11 INSTALLATION EXTERIOR VENT LOCATIONS and RESTRICTIONS INSIDE CORNER DETAIL TERMINATION BOX, LOCATION CHART FIXED FIXED CLOSED CLOSED OPENABLE = VENT TERMINAL = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 17– Minimum Clearances fo Vent Terminations A. Clearance above grade, veranda, porch, deck, or H.

  • Page 12: Venting

    Note: When using Simpson Duravent VENTING pipe, you must order the vertical restrictor WARNING: This stove with burner INSTALLATION (shown in Figures 38 through 41 on pages system and vent assembly must be vented directly to the outside. The 18 and 19) separately. WARNING: Read all instructions venting system must NEVER be completely and thoroughly before...
  • Page 13 Continued Snorkel INSTALLATION FOR HORIZONTAL NOTE: Use only Simpson Dura-Vent TERMINATION or AmeriVent GS venting components 1. Determine the route your horizontal or kits, these types have been tested venting will take. Note: The location and approved specifically for this stove of the horizontal vent termination on and burner system.
  • Page 14 Continued 6. Carefully move the stove with vent 4. Apply a bead of non-hardening assembly attached toward the wall mastic around the outside edge of 3. Attach vent pipe assembly to the and insert the vent pipe into the the vent cap. Position the vent cap burner system.
  • Page 15 INSTALLATION NOTE: Direct-Vent (Balanced Flue) appliances are sensitive to vent configurations. Although this appliance may operate in some installations that fall outside this vent requirement chart, we cannot ensure its performance. MINIMUM - MAXIMUM VENT REQUIREMENTS 24" MIN. NOTE: Use only Simpson Dura-Vent Figure 25–...
  • Page 16 3. Cut a hole in the roof using the INSTALLATION FOR VERTICAL Flat Ceiling Installation locating hole as a center point. TERMINATION 1. Cut a 10" square hole in the ceiling (Cover any exposed open vent pipes using the locating hole as a center before cutting hole in roof.) The 10"...
  • Page 17 Continued Cathedral Ceiling Installation 1. Remove shingles other roof Cathedral ceiling support box covering as necessary to cut the rectangular hole for the support box. Mark the outline of the cathedral ceiling support box on the roof sheathing using the locating hole as a center point.

  • Page 18: Connecting To Gas Supply

    For propane/LP connections only, the Check your building codes for any special STOVE AND DIRECT- installer must supply external requirements for locating equipment VENT BURNER SYSTEM regulator. The external regulator will shutoff valve to stoves. reduce incoming gas pressure. You must INSTALLATION Apply pipe joint sealant lightly to male reduce incoming gas pressure to between...
  • Page 19 Continued Pressure Testing Gas Supply Piping CHECKING GAS CONNECTIONS System Warning: Test all gas piping and Note: The appliance and its appliance main CONNECTING STOVE/ BURNER connections leaks after valve must be disconnected from the gas SYSTEM TO GAS SUPPLY installing or servicing.
  • Page 20 Continued Pressure Testing Burner System Gas Connections 1. Open equipment shutoff valve (see Figure 33 page 16). 2. Open propane/LP supply tank valve for propane/LP burner system or main Equipment Shutoff Valve gas valve located on or near gas meter for natural gas burner system.

  • Page 21: Thermostat

    1. Remove 2 bolts from bottom of Continued REMOVING/REPLACING GLASS stove (if still in place) and one from DOOR the top of stove to remove front INSTALLING OPTIONAL RECEIVER You must remove glass door to install panel (see Figure 37). A N D H A ND - H E L D...
  • Page 22 MOUNTING OF GLASS COVER DOOR (2) Push the top of the Front Glass Cover Door inward align- ing the two notches in the Glass Cover Door with the two holes at the top of the Burner System (CDV Firebox), then secure the Glass Cover Door to the Burner System with the two 1/4-20 Bolts provided.

  • Page 23: Positioning Of Logs

    Continued INSTALLING LOGS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this burner system may result in property damage or personal injury. WARNING: “Do operate appliance with the glass front removed, cracked broken.

  • Page 24: Lighting Instructions

    LIGHTING OPERATING STOVE TO TURN OFF GAS INSTRUCTIONS TO APPLIANCE WITH BURNER SYSTEM 1. Set the thermostat to lowest 1. Stop! Read the safety information setting (if used). FOR YOUR SAFETY in column one. 2. Turn off all electric power to the READ BEFORE 2.
  • Page 25 OPERATING HEATER OPERATING HEATER Continued Continued WARNING: Improper installation, adjustment, alteration, service or PILOT FLAME PATTERN maintenance can cause property damage, personal injury, or loss of (MILLIVOLT) life. Installation and service must be Figure 41 shows a correct pilot flame performed by a qualified installer, pattern.

  • Page 26: Optional Remote Control Operations

    ROOM AIR BLOWER SYSTEM Continued OPERATION OPTIONAL REMOTE To turn on the blower system you must OPERATION position the on/off switch located on the Note: All remote control accessories must left rear of the stove to the On position. be purchased separately (See Accessories The blower system has a thermostat on page 24).

  • Page 27: Accessories

    SERVICE HINTS REPLACEMENT ACCESSORIES Purchase these heater accessories from PARTS When Gas Pressure Is Too Low your local dealer. If they can not sup- ply these accessories, call our Parts NOTE: Use only original replacement • Department at 1-828-765-6144 for re- Pilot will not stay lit parts.

  • Page 28: Cleaning

    CAUTION: The appliance area must CLEANING AND be kept clear and free from combusti- LOGS MAINTENANCE If you remove logs for cleaning, refer • ble materials, gasoline and other flam- to Installing Logs, page 20 to mable vapors and liquids. WARNING: Turn off burner system properly replace logs.

  • Page 29: Trouble Shooting

    CAUTION: Never use a wire, needle, WARNING: Turn off burner system TROUBLESHOOTING or similar object to clean pilot. This and let cool before servicing. Only a can damage pilot unit. qualified service person should service Note: All troubleshooting items are listed and repair burner system or stove.
  • Page 30 REMEDY POSSIBLE CAUSE OBSERVED PROBLEM 1. Clean burner (see Cleaning and 1. Burner orifice clogged Burner does not light after pilot is lit Maintenance, page 25 or replace burner orifice 2. Contact local propane/LP or natural 2. Inlet gas pressure is too low gas company 3.

  • Page 31: Trouble Shooting

    TROUBLESHOOTING Continued WARNING: If you smell gas • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

  • Page 32: Replacement Parts

    PARTS LIST FOR CDV200LP L/P LIQUID PROPANE AND CDV200NAT NATURAL GAS BURNER SYSTEMS (DIRECT VENT FIREBOX) KEY # PART # DESCRIPTION # PE 199616 PILOT ASSEMBLY NATURAL GAS PE 199615 PILOT ASSEMBLY L.P. PO 10-2121-12 FLEXIBLE SUPPLY LINE PE 820633 (SIT) MILLIVOLT VALVE NATURAL GAS PE 820634 (SIT) MILLIVOLT VALVE L.P.
  • Page 33 PARTS IDENTIFICATION AND WIRING DIAGRAM ON/OFF/MANUAL RED WIRE “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im- proper and dangerous operation.” Figure 43...

  • Page 34: Wiring Diagram

    PARTS IDENTIFICATION AND WIRING DIAGRAM NOTE: If any of the original wire as sup- plied with the stove must be replaced, it ON/OFF must be replaced with type 16 ga., 105 C. DATE M.B. NEW RELEASE BLACK WIRE (TO (OFF) TOP CONNECTOR SWITCH rating wire or its equivalent.
  • Page 35 PARTS BREAKDOWN FOR CAST STOVE SERIES TOWNSEND II (Discarded During Assembly) SEE PAGE 33 FOR PARTS DESCRIPTION AND PART NUMBERS.
  • Page 36 PARTS LIST TOWNSEND II (* INDICATES COLOR SUFFIX DESIGNATION) PART DESCRIPTION QTY.NO. 104171-02 Top Grate with Screen (Center) (Black Only) 104171-03 Top Grate with Screen (Left) (Black Only) 104171-04 Top Grate with Screen (Right) (Black Only) 104172-02 Stove Back Panel (Black Only) (Optional on some models) 104173-09 Bottom Door (Metallic Green) 104173-10...
  • Page 37 PARTS AVAILABLE-NOT SHOWN TOWNSEND II PART NO. DESCRIPTION QTY. 104108-05 Touch-up Spray Paint 12 oz. Can (Metallic Green) 104108-09 Touch-up Spray Paint 12 oz. Can (Metallic Black) 104107-04 Touch-up Spray Paint with Brush (Porcelain Enamel Black) 104107-06 Touch-up Spray Paint with Brush (Porcelain Enamel Almond) 104107-07 Touch-up Spray Paint with Brush (Porcelain Enamel Green) 104107-08...

  • Page 38: Warranty

    WARRANTY LIMITED FOUR YEAR WARRANTY FOR THE BUCK STOVE AND RELATED PRODUCTS PLEASE READ THIS WARRANTY CAREFULLY This warranty covers your new heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.

  • Page 39: Owner Registration Card

    (D) All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an author- ized service representative are not covered under this warranty. In addition, these unauthorized repairs may result in additional malfunctions, the correction of which is not covered by warranty.

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