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Summary of Contents for Carrier PC-09HPPD PD Portable
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Page 1: Service Manual
SERVICE MANUAL PD Portable (Version 1, 2013/12/20) PC-09HPPD... -
Page 2: Table Of Contents
CONTENTS 1. Precaution ............................. 1 1.1 Safety Precaution..........................1 1.2 Warning ............................... 1 2. Function and control panel ......................... 5 2.1 Function .............................. 5 2.2 Control panel ............................5 3. Dimension ............................. 8 ... -
Page 3: Precaution
1. Precaution 1.1 Safety Precaution. To prevent injury to the user or other people and property damage, the following instructions must be followed. Incorrect operation due to ignoring instruction will cause harm or damage. Before service unit, be sure to read this service manual at first. 1.2 Warning ... - Page 4 It may cause injury, accident, or damage to the product. Be sure the installation area does not deteriorate with age. If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. ...
- Page 5 unit is so equipped.) There is risk of physical injury, electric shock, or product failure. When the product is soaked (flooded or submerged), contact an Authorized service center. There is risk of fire or electric shock. Be caution that water could not enter the product. There is risk of fire, electric shock, or product damage.
- Page 6 Operational. Do not expose the skin directly to cool air for long periods of time. (Do not sit in the draft). This could harm to your health. Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigerant system There is risk of damage or loss of property.
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Page 7: Function And Control Panel
2. Function and control panel 2.1 Function ※ Operation mode: Cooling, Heating, Dry, Fan and Auto. ※ ION (optional) ※ Auto swing function. ※ Timer function. ※ Flexible installation kit. ※ No bucket design. ※ LED display. ※ Sleep mode. ※... - Page 8 (1) POWER button Power switch on/off (2) SLEEP button Used to initiate the SLEEP operation. (3) FAN/ION button (ION is optional) Control the fan speed. Press to select the fan speed in four steps-LOW, MED, HI and AUTO. The fan speed indicator light illuminates under different fan settings except AUTO speed. When select AUTO fan speed, all the fan indicator lights turn dark.
- Page 9 (7) SWING button (Applicable to the models with auto swing feature only) Use to initiate the Auto swing feature when the operation is ON, press the SWING button can stop the louver at the desired angle. (8) LED Display Show the set temperature in "℃" or "℉" and the Auto-timer settings. While on DRY and FAN modes, it shows the room temperature.
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Page 10: Dimension
3. Dimension Unit Dimension W(mm) H(mm) D(mm) small body big body... -
Page 11: Refrigerant Cycle Diagram
4 Refrigerant Cycle Diagram The figure below is a brief description of the important components and their function in what is called the refrigeration system. (1) This will help to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle. CAPILIARY TUBE LIQUID SIDE CONDENSER... - Page 12 (2).This figure below is fit for Heat Pump Unit. CHECK VALVE LIQUID SIDE (Heating Model only) CAPILIARY TUBE HEAT HEAT EXCHANGE EXCHANGE (EVAPORATOR) (CONDENSER) GAS SIDE REVERSING VALVE ACCUMULATOR (Heating Model only) COOLING COMPRESSOR HEATING...
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Page 13: Wiring Diagram
5 Wiring Diagram ... -
Page 14: Electronic Function
6 Electronic function 6.1 Terms and definitions TC: Temperature of evaporator (T2). TA: Temperature of indoor ambient (T1). TS: The set temperature. TE: Temperature of condenser (T3) 6.2 Electric Control working environment Input voltage: 187~264V for 50Hz models 6.3 Protection function ... -
Page 15: Drying Mode
Operation conditon (TA-Ts) ℃ Compressor on Compressor off 6.5.2.1 If TA﹥TS+1℃, the outdoor fan operates. After 15 seconds, the compressor operates. 6.5.2.2 The compressor is on, if TA≤TS, this compressor will stop. If the outdoor fan operates for 3 minutes at least, it will stop after delaying for 5 seconds. 6.5.3. -
Page 16: Heating Mode
6.6.1.1 When TA<13℃, the compressor stops working. And the outdoor fan will stop delaying for 5 seconds until it operates for 3minutest. 6.6.1.2 When TA≥15℃, the outdoor fan operates, and the compressor will restart to operate after 15seconds. 6.6.2. The speed can’t be controlled at drying mode, and the indoor fan motor operates at low speed. 6.6.3 Power management (for power management models) Entering into drying mode, indoor fan motor operates immediately and keeps moving for 30 minutes at lease. -
Page 17: Sensor Malfunction
6.8.2. At non-defrosting situation, shaded pole motor always stops ; Compressor operates; Outdoor motor is on at high speed. Then outdoor motor stops at a delay of 30s when compressor is off. When unit is change for other mode(non-heating mode), Four-way valve shuts off at a delay of 2 minutes than compressor. -
Page 18: Some Standard Functions Synopsis
Malfunction display: When the malfunction happened at the same time, the priority is E4> E3> E2> E1>P1 6.10 Some standard functions synopsis 6.10.1. Timer function When the unit is on, press the Timer button will initiate the Auto-off stop program, the TIMER OFF indicator light illuminates. -
Page 19: Installation Details
7 Installation details 7.1 Installation instructions Location The air conditioner should be placed on a firm foundation to minimize noise and vibration. For safe and secure positioning, place the unit on a smooth, level floor strong enough to support the unit. The unit has casters to aid placement, but it should only be rolled on smooth, flat surfaces. - Page 20 Note: If the window opening is less than the mentioned minimum length of the window slider kit, cut that one with a hole in it short to fit for the window opening. Do never cut out the hole in window slider kit.
- Page 21 Type I 67.5 2.22 4.04 Type II 56.2 1.84 98.2 3.22 Installation in a double-hung sash window 1. Cut the foam seal (adhesive type) to the proper length and attach it to the window stool. Fig.4 2. Attach the window slider kit to the window stool. Adjust the length of the window slider kit according to the width of window, shorten the adjustable window kit if the width of window is less than 26.5 (Type I) or 22.1 (Type II) inches Open the window sash and place the window slider kit on the window stool.
- Page 22 Type I 26.5"~48.0" Type II 22.1"~38.6" 3. Cut the foam seal (adhesive type) to the proper length and attach it on the top of the window. Show as in Fig.6 4. Close the window sash securely against the window. 5. Cut the foam seal to an appropriate length and sealing the open gap between the top window sash and outer window sash.
- Page 23 2. Attach the window slider kit to the window stool. Adjust the length of the window slider kit according to the width of window. Short the adjustable window kit if the width of window is less than 26.5(Type I) or 22.1(Type II) inches. Open the window sash and place the window slider kit on the window stool. See Fig.9 3.
- Page 24 4. Close the sliding sash securely against the window. 5. Cut the foam seal to an appropriate length and sealing the open gap between the top window sash and outer window sash. Show as in Fig.11. Exhaust hose installation The exhaust hose and adaptor must be installed or removed in accordance with the usage mode. Cool, Heat(heat pump type) or Auto mode Install Fan, dehumidify or heat(electrical heat type) mode...
- Page 25 previous pages for window kit installation. 2. Insert the hook of the Exhaust hose into the hole seat of the air outlet and slide down the Exhaust hose along the arrow direction for installation (See Fig.14) The exhaust hose can be installed into the wall (Not applicable to the units without adaptor A, expansion plugs and wooden screws of Accessories).
- Page 26 Note: Cover the hole using the adaptor cap when not in use. The duct can be compressed or extended moderately according to the installation requirement, but it is desirable to keep the duct length to a minimum. IMPORTANT: DO NOT OVER BEND THE DUCT (SEE Fig.16) Water drainage -During dehumidifying modes, remove the drain plug from the back of the unit, install the drain connector(5/8〞universal female mender) with 3 /4〞hose(locally purchased).
- Page 27 drain connector, just attach the drain hose to the hole. Place the open end of the hose directly over the drain area in your basement floor. Please refer to Fig.17&18. -During heating pump mode, remove the lower drain plug from the back of the unit, install the drain connector (5/8 〞...
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Page 28: Care And Maintenance
-When the water level of the bottom tray reaches a predetermined level, the unit beeps 8 times, the digital display area shows "P1". At this time the air conditioning/dehumidification process will immediately stop. However, the fan motor will continue to operate (this is normal). Carefully move the unit to a drain location. - Page 29 3. Unit idle for a long time ※Remove the rubber plug at the back of the unit and attach a hose to drain outlet. Place the open end of the hose directly over the drain area in your basement floor (See below Fig.23). ※Remove the plug from the bottom drain outlet, all the water in the bottom tray would drain out (See below Fig.23) ※Keep the appliance running on FAN mode for half a day in a warm room to dry the appliance inside...
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Page 30: Basic Test Procedure
8 Basic test procedure 8.1 Defective compressor Compressors are single phase, depending on the model unit. All compressor motors are permanent split capacitor type using only a running capacitor across the start and run terminal. All compressors are internally spring mounted and externally mounted on rubber isolators. 8.1.1 Compressor wiring test Remove compressor terminal box cover and disconnect wires from terminals. - Page 31 The reason for compressor inefficiency is normally due to broken or damaged suction and/or discharge valves, reducing the ability of the compressor to pump refrigerant gas. This condition can be checked as follows: 1. Install a piercing valve on the suction and discharge or liquid process tube. 2.
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Page 32: Sealed Refrigeration System Repairs
connected in series with the common motor terminal. Should the internal temperature and/or current draw become excessive; the contacts in the overload will open, turning off the compressor? The overload will automatically reset, but may require several hours before the heat is dissipated. 8.1.7 Checking the internal overload 1. - Page 33 8.2.3 Hermetic compressor replacement. The following procedure applies when replacing components in the sealed refrigeration circuit or repairing refrigerant leaks. (Include Compressor, condenser, evaporator, capillary tube, refrigerant leaks, etc.) 1. Recover the refrigerant from the system at the process tube located on the high side of the system by installing a line tap on the process tube.
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Page 34: Fan Motor
1. Recover all refrigerant and oil from the system. 2. Remove compressor, capillary tube and filter drier from the system. 3. Flush evaporator condenser and all connecting tubing with dry nitrogen or equivalent, to remove all contamination from system. Inspect suction and discharge line for carbon deposits. Remove and clean if necessary. -
Page 35: Capacitor
1. Determine that capacitor is serviceable. 2. Disconnect fan motor wires from fan speed switch or system switch. 3. Apply "live" test cord probes on black wire and common terminal of capacitor. Motor should run at high speed. 4. Apply "live" test cord probes on red wire and common terminal of capacitor. Motor should run at low speed. -
Page 36: Characteristic Of Temperature Sensor
and then gradually move back to infinity. 4. Reverse the leads of the probe and momentarily touch the capacitor terminals. The deflection of the pointer should be two times that of the first check if the capacitor is good. 5. Repeat steps 3 and 4 to check fan motor capacitor. NOTE: A shorted capacitor will indicate a low resistance and the pointer will move to the "0"... -
Page 37: Troubleshooting
10 Troubleshooting In general, possible trouble is classified in three kinds. One is called Starting Failure which is caused from an electrical defect, another is ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application, and the other is called the Structure Damage. TROUBLES POSSIBLE CAUSES SUGGEST REMEDIES...
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