Table Of Contents - MOTO GUZZI Norge 1200 Service Station Manual

Table of Contents

Service Station Manual4
Index Of Topics6
Characteristics8
Safety Rules9
Maintenance Rules11
Electric Connectors12
Running-In13
Vehicle Identification13
Serial Number Position13
Engine Number14
Dimensions And Mass14
Weight And Dimensions14
Overhaul Data25
Assembly Clearances25
Cylinder - Piston Assy.25
Admitted Measurements25
Piston Rings26
Crankcase - Crankshaft - Connecting Rod26
Recommended Product Chart27
Special Tools30
Maintenance36
Maintenance Chart37
Transmission Fluid39
Engine Oil40
Engine Oil Filter42
Gearbox Oil42
Checking And Topping Up43
Air Filter44
Checking The Valve Clearance45
Braking System46
Level Check47
Top-Up47
Brake Fluid Check47
Electrical System50
Components Arrangement51
Electrical System Installation53
General Wiring Diagram53
Checks And Inspections56
Dashboard56
Diagnosis56
Changing The Code56
Ecu Errors57
Instrument Panel Errors58
Instrument Panel Software Update58
Key Change Function59
Battery Recharge Circuit59
Checking The Stator59
Starter Motor59
Level Indicators60
Lights List60
Front Headlamp60
Rear Light60
Fuses61
Secondary Fuses61
Main Fuses61
Abs Fuses61
Control Unit62
Battery64
Speed Sensor64
Engine Rpm Sensor65
Throttle Position Sensor65
Rear Speed Sensor65
Engine Temperature Sensor66
Air Temperature Sensor67
Lambda Sensor67
Injector67
Coil68
Engine Oil Pressure Sensor68
Bank Angle Sensor68
Air Temperature Sensor - Instrument Panel69
Engine From Vehicle72
Removing The Engine From The Vehicle73
Engine90
Gearbox91
Diagram91
Removing The Gearbox94
Gearbox Shafts95
Disassembling The Gearbox96
Removing The Primary Shaft100
Removing The Secondary Shaft102
Disassembling The Clutch Shaft105
Checking The Primary Shaft106
Checking The Secondary Shaft107
Checking The Desmodromic Drum107
Checking The Forks108
Fitting The Primary Shaft108
Fitting The Secondary Shaft108
Assembling The Clutch Shaft108
Assembling The Gearbox109
Flywheel109
Installing The Flywheel110
Removing The Generator110
Installing The Generator114
Checking The Clutch Plates120
Checking The Clutch Housing120
Checking The Pusher Plate121
Checking The Springs121
Assembling The Clutch121
Head And Timing124
Removing The Head Cover124
Removing The Cylinder Head124
Checking The Valve Guides129
Checking The Cylinder Head130
Installing The Valves130
Installing The Rocker Arms131
Rings132
Timing133
Chain Removal133
Measuring Air Gap141
Cylinder-Piston Assembly142
Removing The Cylinder142
Fitting The Piston143
Installing The Cylinder144
Installing The Head Cover145
Installing The Cylinder Head146
Inspecting The Crankshaft Components150
Fitting Clearances150
Checking The Connecting Rod151
Assembling The Connecting Rod152
Installing The Crankshaft153
Lubrication154
Oil Pump Removing154
Oil Pump Installing154
Removing The Oil Sump155
Injection162
Circuit Diagram163
Cylinders Synchronisation165
Recovery Function167
Using Anxone For Injection System167
Engine Parameter Reading Screen Page168
Device Status Screen Page169
Devices Activation Screen Page170
Suspensions174
Front Fork175
Removing The Fork Legs176
Disassembling The Fork180
Reassembling The Fork184
Filling Oil187
Installing The Fork Legs188
Adjusting Play191
Chassis196
Swinging Arm197
Removing The Tail Pipe219
Removing The Exhaust Manifold220
Removing The Lambda Sensor221
Interventions Rules223
Abs223
Operating Diagram224
Abs System Description226
Riding With An Active Abs System227
Riding With A Disabled Abs System227
Using Axone For The Abs228
Abs Screen Pages228
Iso Screen Page228
Errors Display Screen Page230
Modulator234
Component Maintenance235
Front Brake Pads236
Rear Brake Pads237
Bleeding The Braking System239
Headlight Fairing245
Fuel Tank247
Instrument Cluster Cover249
Electric Windshield Motor Removal253
Electric Windshield Assembling Instructions254