Table of Contents
Advertisement
Quick Links
MODEL "CSG"
SLIDE GATE OPERATOR
Important Safety Information.......................................3
UL Installation and Safety Considerations.....................4-5
System Designer Safety Instructions................................6
Installer Safety Instructions ........................................ 7-10
End User Safety Warnings ..................................11-14
Manual Operation...................................................15
Safety Warnings...............................................16-17
Installation & Setup Procedure
Before Installing Operator........
Installation of Cement Pad.........................................19
Installation of Operator
Electrical Connections ...................
Left Hand/Right Hand Conversion ...................
Master/Slave Installation .........................................27
Emergency Control Station ......................................29
Timer To Close............................
Audible Pre-Move Warning... ...... .............................31
Auxiliary Circuit ... .................................. ...... 31-32
Limit Adjustment ..............................................33-36
Accessory Connections
Connection of a 3 Button........................
Connection of a Radio.....................................
Loop Detector Systems............................................40
Loop Installation (Standard Layout Chart)......................41
Cutting The Required Groove..........................................42
Loop Connections............................................................43
Inherent Obstruction Sensing Device...................................44
Contact - Sensing Edge ...................
Non-Contact - Photo Eyes .................
2004 Gate Board Overview........................................49
2004 LED & Dipswitch Information................................50
Maintenance Log/Notes..........................................51-53
Warranty.............................................................54
TABLE OF CONTENTS
.........
.....
....... ... 18
........
...................................
..19-23
....... ......... ... ....
.....
......26
......
..................30
....
.............37
...
38-39
...
.....
.
....
2
24
.45
...47
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for PowerMaster CSG 2004
Summary of Contents for PowerMaster CSG 2004
-
Page 1: Table Of Contents
TABLE OF CONTENTS MODEL “CSG” SLIDE GATE OPERATOR Important Safety Information……………..……………..3 UL Installation and Safety Considerations……..…..……4-5 System Designer Safety Instructions……...…….……..6 Installer Safety Instructions ………...……..…………..7-10 End User Safety Warnings …….………………………11-14 Manual Operation………………….…..……...….……..15 Safety Warnings………………………………………..16-17 Installation & Setup Procedure …...… ….. .……... -
Page 2: Ul Installation And Safety Considerations
U/L INSTALLATION AND SAFETY I M P O R T A N T ! CONSIDERATIONS FOR SLIDE GATE OPERATING SYSTEMS INSTALLATION CLASSES SAFETY IS EVERYONE’S BUSINESS CLASS I – RESIDENTIALVEHICULAR GATE OPERATOR Automatic gate operators provide convenience and security to A vehicular gate operator (or system) intended for use in users. -
Page 3: System Designer Safety Instructions
CLASS III- INDUSTRIAL/LIMITED ACCESS VEHICULAR SYSTEM DESIGNER SAFETY INSTRUCTIONS GATE OPERATOR ▲ 1. Familiarize yourself with the precautions and A vehicular gate operator (or system) intended for use in an warnings for the installer. Users are relying on your design to provide a safe installation. industrial location or building such as a factory or loading dock area or other locations not intended to service the general 2. -
Page 4: Installer Safety Instructions
or service any worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and enhance the performance of the operator as well as the safety devices used within the system. 4. Install the gate operator on the inside of the property ▲... - Page 5 ▲ 6. Attach large warning signs provided to each side DURING INSTALLATION of gate in the most conspicuous place. Mount ▲ 1. Be aware of all moving parts and avoid close control station and smaller warning placard proximity to any pinch points. together within sight of the gate opening.
-
Page 6: End User Safety Warnings
END-USER SAFETY WARNINGS ▲ allow children to play near your gate, or DO NOT to operate the gate. The manufacturer of the gate operator does not know what type of gate you have, or what type of automatic system is installed on your gate. - Page 7 ▲ 7. If your gate has open rollers, be sure roller guards ▲ 8. Your gate system is required to have a primary have been purchased and installed. and a secondary entrapment safety system installed and maintained. ▲ 9. If your gate closes automatically, loop detectors INCORRECT should be installed to detect the presence of a vehicle.
-
Page 8: Manual Operation
MANUAL OPERATION SAFETY WARNINGS FOR OPEN-ROLLER GATES AND ORNAMENTAL GRILLE-TYPE GATES ▲ Your operator is equipped with a hand crank for manual operation. Be sure you have the crank or ▲ WARNING: INJURIES ASSOCIATED WITH cordless drill with 5/16 hex key bit available and AUTOMATIC GATES ARE MAINLY INCURRED understand how to operate this equipment. -
Page 9: Before Installing Operator
ORNAMENTAL “GRILLE TYPE” GATES INSTALLATION INSTRUCTIONS ▲ WARNING: DO NOT APPLY POWER UNTIL ▲ Injuries occur when people put their arms through TOLD TO DO SO! RISK OF ELECTRICAL openings in the grilles when the gate is operated. The SHOCK OR INJURY MAY RESULT! person cannot retract his/her arm and it gets caught between the grille and the fence post or fence. -
Page 10: Installation Of Cement Pad
2. Using 1/2” hardware (Not Supplied) bolt assembled INSTALLATION OF CEMENT PAD unit to the pad, being sure to align operator parallel to the fence. Lay out the cement pad as shown. Be sure top surface is level. Allow 2 days cure time before installing NOTE: Drive sprocket, and rollers must face the operator. - Page 11 3/4 Internal Tooth position with the setscrews provided. Lock Washer 3/4-10 Jamb Nut Chain take-up Bolt #50 Connecting Link PowerMaster 5. Thread chain under first idler roller, up and over drive sprocket, then under the second idler roller. Gate Gate Bracket...
-
Page 12: Electrical Connections
12. Align drive chain drive ELECTRICAL CONNECTIONS sprocket and ensure it is parallel to WARNING- DO NOT APPLY POWER UNTIL TOLD TO DO gate using slots in gate bracket as SO. RISK OF SHOCK OR INJURY MAY RESULT! shown below. NOTE: Wiring to operator must use watertight materials in accordance with local electric code. -
Page 13: Left Hand/Right Hand Conversion
1. Be sure power switches at source and operator are INSTALLATION OPTIONS OFF. LEFT/RIGHT HAND CONVERSION: 2. Connect incoming power lines and ground wire as Determine the hand of the operator required for this shown below. installation by checking the direction the gate moves in order to open, when viewed from inside the fence. -
Page 14: Master/Slave Installation
MASTER OPERATOR SLAVE OPERATOR MASTER/SLAVE INSTALLATION CONTROL BOARD CONTROL BOARD NOTE: A single unit is considered a Master. POWER POWER LD18 LD19 LD18 LD19 OPEN MI D OPEN MI D PUSH LIMIT PUSH LI MIT LD10 LD10 FREE FREE LOOP LOOP OPEN OPEN... -
Page 15: Emergency Control Station
EMERGENCY CONTROL STATION OPTION TIMER TO CLOSE OPTION Provision has been made to change the control station The operator is equipped with a timer to close option for use operational mode to one that would only be activated when with OPEN ONLY control devices such as a radio control, or the entrapment sensing system is in stop mode;... -
Page 16: Audible Pre-Move Warning
OPTION #1 – POWER REMOVED DURING GATE MOVEMENT AUDIBLE PRE - MOVE WARNING By moving Dipswitch #4 to the “ON” position the option of a Below is a diagram showing the connection of a 3 second Audible Warning, before gate movement, may be device, such as a magnetic gate lock, requiring the selected. -
Page 17: Limit Adjustment
3. Check that Dipswitch #2 is in the correct position for LIMIT ADJUSTMENT PROCEDURE left or right hand operation as previously determined. ▲ WARNING: TURN OFF MAIN POWER BEFORE MAKING ANY ADJUSTMENTS! POWER 1. After the gate is mechanically installed, move the LD18 LD19 OPEN... - Page 18 7. If the operator runs in the wrong direction proceed to BOARD MOUNTED CONTROL STATION step #9. If Dipswitch #3 is in the “OFF” position, the board mounted three button station will function normally. 8. If the limit nut depresses the open limit switch but does not stop the gate, press the stop button or turn off the power immediately, and consult factory.
- Page 19 CONTROL CONNECTIONS RADIO CONTROL INSTALLATION A Three or Four wire radio control receiver can be CONNECTION OF A THREE-BUTTON STATION: installed on this operator. See the diagrams below for the NOTE: All control contacts must be NORMALLY correct connections to match your installations equipment OPEN unless dipswitch #3 is placed to the “ON”...
-
Page 20: Loop Detector Systems
CONNECTIONS FOR CONNECTIONS FOR LOOP DETECTOR SYSTEMS AND INSTALLATION OPEN/CLOSE OPERATION OPEN ONLY OPERATION The diagram below depicts the typical loop options for a Slide Gate installation. LD16 LD16 STOP STOP PUSH PUSH LD17 LD17 OPEN OPEN PHOTO PHOTO LD13 LD13 CLOSE CLOSE... - Page 21 2. Cut the required groove as shown in the diagram below LOOP INSTALLATION at the locations laid out in Step #1. 1. Layout the desired loop locations per the diagram. Loop Wire standard size chart below will give (See Chart) approximate length of wire required for various loop dimensions and number of turns required.
-
Page 22: Safety Device Connections
6. Fill over the loop wires in the groove with a SAFETY DEVICE CONNECTIONS recommended loop sealant. Contact your distributor for available sealants. INHERENT OBSTRUCTION SENSING DEVICE: NOTE: The gate MUST move smoothly and easily in manual 7. Mount the loop detector in the operator and connect operation before attempting this adjustment. -
Page 23: Secondary Obstruction Sensing Devices
2. Connect contact sensor edges to the control board as SECONDARY OBSTRUCTION SENSING DEVICES shown in the illustration below. Another sensing device (Either a contact or a non-contact CONTACT SENSOR CONNECTION system) must be installed and connected to this unit to Leading Edge Trailing Edge increase... - Page 24 3. Connect NON-CONTACT sensors to the control board NOTE: If an edge is activated twice or a second edge is as shown below. activated before a limit is hit (full open or close) operator will stop and sound a warning horn. To reactivate system turn NON CONTACT SENSOR CONNECTION operator power switch off then on.
- Page 25 WIRING TO 2004 UMCB-01 CONTROL BOARD LED AND DIP SWITCH INFORMATION FOR 2004 UMCB-01 CONTROL BOARD To Control Relay Mid-Stop Limit Open Push button Switch Activated Activated Reversing Loop Aux. Control Circuit POWER LD18 LD19 Free Exit Loop Activated For Gate Lock, OPEN Activated PUSH...
-
Page 26: Maintenance Log/Notes
MAINTENANCE SUGGESTIONS Maintenance Log/Notes ______________________________________________ Lubricate the drive chain and idler rollers every 3 months ______________________________________________ with 30-weight oil. The Reducer is completely sealed and should not require lubrication. Periodically check all ______________________________________________ hardware (nuts, bolts, screws, etc) for tightness. ______________________________________________ ______________________________________________ Maintenance Log/Notes... -
Page 27: Warranty
______________________________________________ ______________________________________________ Limited 5 Year Warranty ______________________________________________ PowerMaster warrants all gate operators to be free of defects in ______________________________________________ materials and workmanship for a period of Five (5) years from date ______________________________________________ of purchase. If any part is found to be defective during this period, ______________________________________________ new parts will be furnished free of charge. - Page 28 Registration Information Location Installed: Model CSG Date Installed____________ Address _______________ Serial # ________________ Address _______________ Address _______________ Installer’s Information Company Name _____________________________ Company Address ___________________________ Company Address ___________________________ Company Address ___________________________ Company Telephone # ________________________ Company Contact ____________________________...
Need help?
Do you have a question about the CSG 2004 and is the answer not in the manual?
Questions and answers