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Optal Clear 40 Installation & Operation Manual

40 series; 70 series; 80 series; 110 series; 120 series; 130 series; 150 series; 170 series; 200 series
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ORTAL Heating Solutions Ltd.
INSTALLATION & OPERATION MANUAL
The ORTAL direct vent (and ORTAL power vent with separate manual) gas appliances have
been tested and approved by CSA for safety and efficiency for use with either Natural Gas (NG)
or Propane (LPG).
Standard references:
ANSI Z21.88-2009 - Vented Gas Fireplace Heaters
CLASS 2901 84 – DOMESTIC HEATERS (GAS) Vented Fireplace – Certified to US Standard
CLASS 2901 04 – DOMESTIC HEATERS (GAS) Vented Fireplace
Pictured Above: ORTAL's Clear 110 TS
1

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Summary of Contents for Optal Clear 40

  • Page 1 ORTAL Heating Solutions Ltd. INSTALLATION & OPERATION MANUAL The ORTAL direct vent (and ORTAL power vent with separate manual) gas appliances have been tested and approved by CSA for safety and efficiency for use with either Natural Gas (NG) or Propane (LPG). Standard references: ANSI Z21.88-2009 - Vented Gas Fireplace Heaters CLASS 2901 84 –...

  • Page 2: Table Of Contents

    ORTAL HEATING SOLUTIONS FIREPLACE MANUAL TABLE OF CONTENTS 1. Introduction to Ortal and Company Profile 2. Fireplace Safety Information and Warnings 3. Product Listing a. Certifications and Codes 7, cover b. Product List: Models and Burners 4. Fireplace Clearances a. Standard clearances b.
  • Page 3 f. Vent Maintenance g. Vent termination 7. Fireplace Installation Instructions and Checklist a. Locating Your Gas Fire Place b. Handling the Glass (also see Appendix C) c. Interior Design Media d. Interior Reflective Panel e. Insulation for Cold Climate 8. Operating Instructions and Warnings a.
  • Page 4 INTRODUCTION Company Profile Welcome to ORTAL and ORTAL USA. ORTAL, providing heating solutions for over 25 years, is well known for its wide selection of modern gas fireplaces, produced with close attention to detail, finishing, heating efficiency and quality. ORTAL’s products combine traditional and modern design with the technology innovation that ensures a green product with high efficiency ratings.

  • Page 5: Save These Instructions

    FIREPLACE SAFETY INFORMATION and WARNINGS WARNING The direct vent system appliance must be installed as an OEM installation in manufactured homes (USA only) or an aftermarket permanently located, or a mobile home, where not prohibited by local codes and must be installed in accordance with Manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
  • Page 6 WARNING : Glass Handling The glass must ONLY be removed by an authorized &/or qualified installer. The authorized technician should ONLY remove the glass with the glass vacuum holders supplied by the manufacturer. Lower the glass to rest in a safe place. This is to prevent damage to the glass edges.

  • Page 7: Product Listing

    PRODUCT LISTING Certifications and Codes The appliance has been certified for use with either natural gas (NG) or propane gas (LP), and NOT for use with solid fuels. These gas fireplace appliances are CSA certified and approved for indoor use and can be specialized with certain requirements for indoor outdoor use (i.e.

  • Page 8: Product List: Models And Burners

    Product List: Models and Burners Burners and venting for models can be seen in the table below. Adaptors are not required. Burner Models Chimney size • Clear 40/ RS/LS/TS/ Tunnel, • Stand Alone 40 TS • Clear 4070/RS/LS/TS/Tunnel (Series 40) •...

  • Page 9: Fireplace Clearances

    FIREPLACE CLEARANCES Minimum Clearances to Combustible Materials Appliance and Vent Clearances The appliance is approved with maintained minimum clearance to combustible materials as shown in the diagrams provided. Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face so long as it maintains the minimum clearances between the appliance and the non-combustible material.
  • Page 25 Stand Alone 40 TS, 75, 75 TS, 110 & 150 Manufacturer’s Recommendation for Wall Mounting 1. Concrete Wall a. Position the unit at the desired height and mark the wall. Unit should have a minimum 12” and maximum 30” distance from the bottom of the unit to the floor.
  • Page 26 Concrete Wall Mounting Detail Sketch 1...
  • Page 27 Wood Stud Mounting Detail Sketch 2...
  • Page 28 Stand Alone 75...
  • Page 29 Stand Alone 75 bracket...
  • Page 30 Stand Alone 110...
  • Page 31 Stand Alone 110 bracket...
  • Page 32 Stand Alone 150...
  • Page 33 Stand Alone 150 bracket...

  • Page 34: Cold Wall Technology

    Cold Wall Technology Uniquely Engineered and Developed by Ortal ORTAL the ONLY fireplace manufacturer that helps maintains a cold wall for the designed installations around your firebox. ORTAL engineers designed a technique that reduces the heat from the glass and the firebox and prevents excessive heat buildup.
  • Page 35 Basic information for max temp allowed for different materials used around the firebox opening Material Temperature where it becomes impacted Damage by heat Marble Marble will crack 280° (Estimate, there is a lot of variety. Ask your supplier.) Tile/Glue Tiles may fall off the 240°...
  • Page 36 2. Adding a fan. a. Adding a fan can help distribute and move the heat from the walls. However, fireplaces are meant to provide a relaxing ambiance. A fan requires more power, an additional outlet near the fireplace and may result in a dull noise in the background whenever the fan is operating.
  • Page 37 Television and Fireplace Installation If you wish to install a flat screen TV or similar electronic device or equipment above your Ortal USA fireplace, here are some things you should consider. Most TV manufacturers have specified in their instructions that the TV should not be installed on, near or above a heat source.
  • Page 43 Ortal USA Fireplaces with Double Glass (DG) Maintaining cool air flow between the glass panels and through the chase cavity. In order to maintain air flow between the glass panels and to allow cool “outside” air (room air from outside the firebox) to enter into the chase cavity, an opening must be provided in the exterior finish surface underneath the firebox.
  • Page 46 Sample detail for wall support The drawing below is a recommended approach to this type of installation. Our fireplace must not carry any structural weight and the framing must be supported by another surface, not the firebox. Please consult with your structural engineer and refer to your local building code for proper wall support.

  • Page 47: Gas Information

    GAS INFORMATION ORTAL fireplaces are closed direct vent systems and can operate with natural gas (NG) or propane (LPG). Routing of Gas Line Correctly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed as per requirements outlined in the latest edition of the National Fuel Gas Code, NFPA 54 (USA) or CAN/CSA-B1491 (Canada).

  • Page 48: Gas Pressure And Power Output

    7.0” 3.2” 0.9” 23,700 10,400 BTU/hr BTU/hr Clear 40 Natural 1.74 1.74 1.60 0.22 Clear 40 RS/LS/TS Clear 40 Tunnel Gas (NG) Stand Alone 40 TS Clear 4070 Clear 4070 RS/LS/TS 11.0” 11.0” 10.9” 4.4” Clear 4070 Tunnel 21,000 12,800...
  • Page 49 Inlet Pressures Manifold Pressures Power output Max. Min. Max. Min. Max. Min. Burner 45 Models 7.0” 7.0” 4.7” 1.6” 29,100 16,147 Clear 60x80 BTU/hr BTU/hr Clear 60x80 Tunnel Natural Clear 75 1.74 1.74 1.17 0.40 Clear 75 RS/LS/ TS Gas (NG) Clear 7565 Clear 7565 Tunnel 11.0”...
  • Page 50 Inlet Pressures Manifold Pressures Power output Max. Min. Max. Min. Max. Min. Burner 100 Models 7.0” 7.0” 5” 2.1” 37,167 22,800 Clear 110 BTU/hr BTU/hr Clear 110 RS/LS/TS Clear 110 Tunnel Natural Stand Alone 110 1.74 1.74 1.24 0.52 10.8 6.68 Clear 110 H Gas (NG)
  • Page 51 Inlet Pressures Manifold Pressures Power output Max. Min. Max. Min. Max. Min. Burner 135 Models 7.0” 7.0” 3.5” 0.9” 43,715 23,300 BTU/hr BTU/hr Natural 1.74 1.74 0.87 0.22 12.81 6.83 Clear 150 Clear 150 RS/LS/TS Gas (NG) Clear 150 Tunnel Space Creator 150 11.0”...
  • Page 52 Inlet Pressures Manifold Pressures Power output Max. Min. Max. Min. Max. Min. Burner 160 Models 7.0” 7.0” 4.5” 0.88” 51,277 24,222 BTU/hr BTU/hr Natural 1.74 1.74 1.12 0.22 15.03 7.09 Clear 200 Gas (NG) Clear 200 RS/LS/TS Clear 200 Tunnel Space Creator 200 11.0”...
  • Page 53 Nozzle Details...
  • Page 54 Nozzle Details (continued)

  • Page 55: Gas Control Assemblies & Components

    Gas Control Assemblies CAT. NR. ORTAL DESCRIPTION MFR’S TYPE NO. MANUFACTURER OF CONTROL INJECTOR 0977150 SIT LA PRECISA INJECTOR TARGET – 0977091 SIT LA PRECISA NAT. GAS INJECTOR GAS COMBINATION GV60M1-C5B3KL-0001 MERTIK MAXITROL GV60 RECEIVER EU G6R-R4AN MERTIK MAXITROL STANDATD THERMOCURRENT G60-ZUS09 MERTIK MAXITROL...
  • Page 56 Electrode Target Type 0892142 SIT LA PRECISA T.C. 1500 9X1 11040200021 SIT LA PRECISA UNIF.SLEEVE FLEXIBLE 4MM25-1500 DORMONT STAINLESS STEEL PIPE FLEXIBLE 8MMNW-S0317-1500 DORMONT STAINLESS STEEL PIPE PLUG 3/8 G30-ZSR MERTIK MAXITROL SPARK PLUG 0974037 SIT LA PRECISA CONNECTOR TC CONNECTOR 0974036 SIT LA PRECISA OLIVE D.4...

  • Page 57: Gas Conversion

    Gas Conversion In order to change a fireplace from one gas source to the other, request a gas conversion kit. This can only be performed by technicians with a specific authorization to change these components. Actual change must be done by the authorized technician. Not all installers are authorized to provide gas conversion services.
  • Page 58 Single Orifice Burner Table Burner No. holes Models Size/Orifices Series 40 1 hole for NG, Series 70 7 holes for LPG 1200 Series 110 & 130 1400 Series 150 & 170 1400 Series 200 Pilot Orifice 23/26 Venturi Close- leave a Full opening space for 1-2 mm Double Orifice/Semi Burner Table...

  • Page 59: Pilot & Thermocouple Maintenance

    Pilot Maintenance The pilot flame must be visually checked. Always be present when the fireplace is in operation. The pilot flame has two distinct flames, one engulfing the thermocouple, and the other reaching the main burner. Both flames must be present. The area around the injector should be inspected, and any lint or foreign material must be removed with a brush or vacuum.

  • Page 60: Install Vent System (Also See

    INSTALL VENT SYSTEM Refer to the guidelines below and the instructions in appendix A. Fireplace Restrictors & Vent Arrangement The following drawing and tables show the options allowed for both vertical and horizontal positioning of the vents and the required restrictor. With this information it is possible to find the allowable horizontal or vertical path of the vent.
  • Page 61 Vertical Elbows The example that follow reference the table for the burner 30/ Series 40 models on page 63 for scenarios A, B, C and D on page 62. A. When you have vertical elbows of 45 degrees, no additional length for the (H) calculation for the restrictor plate size is needed.

  • Page 62: Schematic Drawing

    Schematic Drawing...
  • Page 63 Table for Restrictor selection, Burner 30 Direct Vent 4x6” Key: Symbol (x) is not allowed. (#) = restrictor width. R=0 means no restrictor is needed. If the length (vertical or horizontal) is not in the table please consult with ORTAL before proceeding. Space Creator models do not require restrictors.
  • Page 64 Table for Restrictor selection, Burner 45 Direct Vent 4x6” Key: Symbol (x) is not allowed. (#) = restrictor width. R=0 means no restrictor is needed. If the length (vertical or horizontal) is not in the table please consult with ORTAL before proceeding. Space Creator models do not require restrictors.
  • Page 65 Table for Restrictor selection, Burner 100 Direct Vent 5x8” Key: Symbol (x) is not allowed. (#) = restrictor width. R=0 means no restrictor is needed. If the length (vertical or horizontal) is not in the table please consult with ORTAL before proceeding. Space Creator models do not require restrictors.
  • Page 66 Table for Restrictor selection, Burner 135 Direct Vent 5x8” Key: Symbol (x) is not allowed. (#) = restrictor width. R=0 means no restrictor is needed. If the length (vertical or horizontal) is not in the table please consult with ORTAL before proceeding. Space Creator models do not require restrictors.
  • Page 67 Table for Restrictor selection, Burner 160 Direct Vent 5x8” Key: Symbol (x) is not allowed. (#) = restrictor width. R=0 means no restrictor is needed. If the length (vertical or horizontal) is not in the table please consult with ORTAL before proceeding. Space Creator models do not require restrictors.

  • Page 68: Vent Installation

    Vent Installation When installing the vent pathway, be sure that the vent pipe is supported by the structural surrounding and not the firebox. Secure the vent connection to the fireplace and every connection between pipe sections and joints with a minimum of 3 self tapping screws at each connection point. Each elbow should be strapped to reduce movement or possible disconnection.

  • Page 69: Vent Termination

    Vent Termination...

  • Page 70: Fireplace Installation Instructions

    FIREPLACE INSTALLATION INSTRUCTIONS Installation Checklist 1. Identify appliance installation location (based on the following): 2. Room location 3. Clearances to combustibles 4. Venting requirements 5. Mantle clearances 6. Framing and finishing requirements (surrounding framing and materials to be completed after fireplace installation) 7.

  • Page 71: Locating Your Gas Fireplace

    Locating Your Gas Fireplace When selecting a location for your fireplace • Ensure that the minimum clearances to combustible materials are met as outlined in the next section. • Provide adequate clearances for servicing. • Minimum vent vertical and allowed horizontal lengths and number of bends must be considered during the location selection for your fireplace.

  • Page 72: Handling The Glass (Also See

    Handling the Glass Handling G lass Sketch A 1. Demonstration 2. Install / Re-Install a. When installing, install glass base Example of a safe place to rest glass first and then top. panel(s) b. Must use vacuum holder and secure by using blanket. c.

  • Page 74: Interior Design Media

    Interior Design Media Ortal offers media which can provided with the fireplace unit. Other media can be purchased from other providers after market. If using aftermarket media, be sure to confirm that the materials are authorized and appropriate for use in a gas, direct vent fireplace.
  • Page 75 Sample media layouts: Large White Ceramic Stones Branches Logs Reflective Panels: 5mm black ceramic is a customization available for the interior panels of the firebox. Instructions not included with this manual. Contact ORTAL USA for current available products and installation requirements. Best practice is to order reflective panels pre- installed when unit is ordered.

  • Page 76: Insulation For Cold Climate

    Warning: • DO NOT install the interior design media until the appliance installation is complete, the gas line is connected and tested for leaks and the initial burner operation has been inspected and confirmed. • ONLY install media which is provided by the manufacturer or otherwise specifically approved by the manufacturer for installation and operation with the unit.
  • Page 77 OPERATING INSTRUCTIONS Controls (refer to appendix B) 1. Remote Control (standard) 2. Wall switch. Wall switch integrated into Smart Home control system. For your safety read carefully before lighting the fireplace. WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 78: General Maintenance

    MAINTENANCE INSTRUCTIONS General Maintenance Instructions Ortal Factory Recommended Service, Service Instructions These recommendations are for Standard Ortal Fireplace Products. Custom fireplace may have different recommended service periods and activities. Q. How often should service be performed? Factory recommendation: minimum service once a year (annual service). The following conditions should have more frequent service: •...
  • Page 79 General Maintenance Warnings WARNING Turn off the gas BEFORE servicing the fireplace. It is recommended that a qualified service technician perform a routine inspection at the beginning of each heating season. Never operate the appliance without the glass properly secured in place WARNING The glass must ONLY be removed by an authorized qualified installer.

  • Page 80: Ortal Factory Recommended Service

    Ortal Factory Recommended Service Service Check list Model Type: __________________ Serial #: _________ Date: _______ Before, during and after, if there is any doubt, stop and call Ortal USA. If there is any “No” answer close gas valve and correct. If you cannot correct, discontinue operation, lockout unit and call Ortal USA.
  • Page 81 Service Notes Model Type:__________________ Serial #: ___________ Date: _______ Visual Notes: __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ Functional Notes: __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ _________________________________________________________________- __________________________________________________________________ __________________________________________________________________ Other Notes: __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________...

  • Page 82: Service Log

    ORTAL USA PRODUCT SERVICE LOG For Ortal Products Product Name/ Model Type: _____________________________________________ Serial Number: _________________ Date of Service: _______________________ Location Information Name: _______________________________________________________________ Address: _____________________________________________________________ City, State, Zip: _________________________________________________________ Is this unit installed in a Commercial/Public space or Residential? __________________ Service call: ( ) Routine or ( ) special request.

  • Page 83: Contact Information

    CONTACT INFORMATION ORTAL Heating Solutions Ltd. (Israel) ORTAL Heating Systems Industrial Zone B Neve Neeman, Hod-Hasharon Israel Tel: 011 972 9 7402828 Fax: 011 972 9 7402687 E-mail: info@ortal-heat.co.il Website: www.ortal-heat.com ORTAL USA, Inc. 7618 Jellico Avenue Northridge, CA 91325 Tel: 818 238 7000 Fax: 818 345 0541 E-mail: office@ortal-heat-usa.com...

  • Page 84: Sample Product Certification Labels

    SAMPLE PRODUCT CERTIFICATION LABELS SERIES 40 BURNER 30cm in length...
  • Page 85 SERIES 70 BURNER 45cm in length...
  • Page 86 SERIES 110/130 BURNER 100cm in length...
  • Page 87 SERIES 150/170 BURNER 135cm in length...
  • Page 88 SERIES 200 BURNER 160cm in length...

  • Page 89: List Of Appendices

    LIST OF APPENDICES Appendix Content Product/ Manufacturer Vent Installation DuraVent Electric Control Installation Mertik Maxitrol Operation Wall Switch Smart Home Connections, and Trouble shooting Silicon Product and Application Rutland Two burner units Ortal Trouble Shooting guide Ortal *Please note ORTAL does have its own power vent system which has its own manual and is not included in our fireplace installation &...
  • Page 90 APPENDIX A A p p e n d i x A...
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  • Page 115 APPENDIX B GV60 Remote Electronic Ignition and Control System 0085 EnGlISh – InStallatIon anD oPERatInG InStRuCtIonS ................1 Precision Engineering for Multiple Markets Exclusive Distributor for Maxitrol Company...
  • Page 116 APPENDIX B CONTENTS IMPORTANT SAFETY INFORMATION .........2 INSTALLATION INSTRUCTIONS Application ..............3 Components ..............3 Technical Specifications ..........4 Gas Connections ............5 Perform Gas Leak Test ..........6 Wiring Connections ............7 Gas Control Knob Settings ......... 13 Adjustment ..............13 Final Check ..............

  • Page 117: Important Safety Information

    APPENDIX B IMPORTANT SAFETY INFORMATION causing property damage, personal injury, or loss of life. The product must be installed and operated according to all codes and local regulations. Damper position must be in accordance with Manufacturer’s Installation Instructions and all applicable Standards. Failure to follow these Instructions and/ or Standards may cause property damage, personal injury, or loss of life.

  • Page 118: Installation Instructions

    APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY APPLICATION GV60 is a battery-powered electronic remote ignition and control system for gas appliances with pilot burners and ODS systems. COMPONENTS Standard RF Handset Display RF Handset Timer/Thermostat RF G6R-H3S... G6R-H3D... Handset G6R-H4S...

  • Page 119: Technical Specifications

    APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY TECHNICAL SPECIFICATIONS THERMOCOUPLE/INTERRUPTER BLOCK 11/32-32 UNF, M10x1, M9x1, M8x1 Gas combination control according to CSA or CE AMBIENT TEMPERATURE RANGE Combination control: 32 °F to 176 °F (0 °C to 80 °C) FUELS Latching solenoid valve: 32 °F to 176 °F (0 °C to 80 °C) CSA: S uitable for natural, manufactured, mixed gases,...

  • Page 120: Gas Connections

    APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY GAS CONNECTIONS Read these instructions carefully. Failure to follow property damage, personal injury, or loss of life. The Fire or Explosion Hazard. Can cause property damage, severe injury, or death. Do not bend tubing product must be installed and operated according to all codes and local regulations.

  • Page 121: Perform Gas Leak Test

    APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY PERFORM GAS LEAK TEST Connection Main Gas (Tubing Connections) 1. Do /PTFE tape. ® 2. Slip nut and ferrule over tubing. 1. Check carefully for gas leaks immediately after the valve has been installed and the gas turned on. Do 3.

  • Page 122: Wiring Connections

    APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY WIRING CONNECTIONS 1. Insert batteries or connect AC mains power. The module for circulating fan and light/dimmer includes a mains adapter. With mains adapter, batteries can be NOTICE used for backup (RF only). 2.
  • Page 123 APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY BASIC RF Figure 11 A p p e n d i x B 8 / 65...
  • Page 124 APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY ADDITIONAL FUNCTION RF: FAN – LIGHT/DIMMER – LATCHING SOLENOID Figure 12 A p p e n d i x B 9 / 65...
  • Page 125 APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY RF 2 THERMOCOUPLE OPTION Figure 13 A p p e n d i x B 10 / 65...
  • Page 126 APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY INFRARED Figure 14 A p p e n d i x B 11 / 65...
  • Page 127 APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY REl Ay o PERATion (fo R Pow ER fl UE Con TRol o R o THER El ECTRiC f Un CTion ). Figure 15 A p p e n d i x B 12 / 65...

  • Page 128: Gas Control Knob Settings

    APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY GAS CONTROL KNOB SETTINGS 3. It with a screwdriver to reach the adjustment screw beneath. KNOB POSITION FUNCTION 4. Turn the adjustment screw clockwise to decrease or counterclockwise Main valve through valve. through valve if the pilot is lit Main valve and thermocouple is gener-...

  • Page 129: Final Check

    APPENDIX B INSTALLATION INSTRUCTIONS FOR OEM USE ONLY take necessary steps to assure proper gas pressure Changing the Fuel Type to the valve. (Vented Units Only) CONVERTIBLE PRESSURE REGULATOR GV60 is suitable for all gas types and can be converted (Optional) Convertible regulators are designed to deliver either of gas type.

  • Page 130: Operating Instructions

    APPENDIX B OPERATING INSTRUCTIONS FOR OEM USE ONLY GENERAL NOTES NOTICE The handsets, receivers, wall switches, switch panels Radio Frequency Handset and touch pads are not interchangeable with previ- 433.92 MHz for Europe; 315 MHz for U.S. (FCC ID: RTD-G6R) and for Canada (IC: 4943A-G6R). This device complies with part 15 of the FCC Rules.

  • Page 131: To Turn On Appliance

    APPENDIX B OPERATING INSTRUCTIONS FOR OEM USE ONLY TO TURN ON APPLIANCE TO TURN OFF APPLIANCE Handset ▪ Press OFF button. When Wall Switch/ Touch Pad/ Switch Panel ▪ 23). ▪ Turn MANUAL knob to the ON, full counterclockwise position. ▪...

  • Page 132: To Open And Close Solenoid Valve/Burner

    APPENDIX B OPERATING INSTRUCTIONS FOR OEM USE ONLY TO OPEN AND CLOSE SOLENOID VALVE/BURNER LIGHT/DIMMER OPERATION NOTE: The latching solenoid valve cannot operate – Light/Dimmer manually. If the battery runs down it will remain in the last operating position. During normal ▪...

  • Page 133: Modes Of Operation

    APPENDIX B OPERATING INSTRUCTIONS FOR OEM USE ONLY MODES OF OPERATION ▪ – Nighttime Setback Tem- TEMP perature Mode (Appliance must be ▪ pressing the SET button chang- in standby mode; pilot ignited): The es the mode of operation in the follow- room temperature is measured and ing order: compared to the Nighttime Setback...

  • Page 134: Setting The On/Off Temperatures

    APPENDIX B OPERATING INSTRUCTIONS FOR OEM USE ONLY SETTING THE ON/OFF TEMPERATURES ▪ Press crease Nighttime Setback Tem- Setting the “DAYTIME” Temperature perature. DEFAULT SETTINGS: (sun), 23 °C/74 °F TEMP ▪ press SET button to scroll to TEMP (sun) mode. Hold the TEMP ▪...

  • Page 135: Manual Operation

    APPENDIX B OPERATING INSTRUCTIONS FOR OEM USE ONLY MANUAL OPERATION ▪ Set the minutes by pressing the (small (Only possible, when MANUAL knob is used) Access to the pilot burner is only required for ignition with a match. When turning main valve knob, do not force. Knob has a slip clutch that clicks until the end stops are reached.

  • Page 136: Automatic Turn Down

    APPENDIX B OPERATING INSTRUCTIONS FOR OEM USE ONLY TO TURN OFF GAS TO APPLIANCE AUTOMATIC SHUT OFF 1. Place ON/OFF switch (if equipped) in O (OFF position). Low Battery Receiver 2. If gas control is accessible turn main valve knob to ▪...
  • Page 137 APPENDIX B WALL SWITCH EU WALL SWITCH US G6R-ZWSE - ADD. PARTS COLOR COLOR LOGO PLATE TOUCHPAD SCREWS W White W White 0 Without Without B Black B Black G6R-ZWSN30- length [mmx100] CABLE TOUCHPAD/WALLSWITCH (Required) G6R-CWSN/500 G6R-CWSN/1500 G6R-CWSN/3000 G6R-CWSN/8000 length [mm] TOUCHPAD CABLE BATTERY HOLDER 90°...
  • Page 138 APPENDIX B Draft September 16, 2008 GV60 Remote Electronic Ignition and Control System External Source Operation OPERATING INSTRUCTIONS - FOR OEM USE ONLY GENERAL NOTES Fire or explosion hazard. Attempted disassembly or An Alex 2510-Z connector (not supplied) must be used to repair of controls can cause property damage, severe connect to the receiver.
  • Page 139 APPENDIX B Draft September 16, 2008 GV60 - Operating Instructions POSSIBLE MODES OF OPERATION 1. The external source provides "ON" and "OFF" opera- tion only. The Timer/Thermostat Handset provides all other functions. The Standard handset has no timer/ thermostat function. NOTE: Use with Timer/Thermostat Handset* When the valve is turned "OFF"...
  • Page 140 APPENDIX B A p p e n d i x B...
  • Page 141 APPENDIX B A p p e n d i x B...
  • Page 142 APPENDIX C Technical Data Sheet Rutland Fire Clay Company P.O. Box 340, Rutland, VT 05702-0340 (800) 544-1307 Fax (802) 775-5262 Outside US & Canada Call (802) 775-5519 Web Site: www.rutland.com 500°F RTV High Heat Silicone Sealant Item 76A, 76, 7 6C, 76CT •...
  • Page 143 APPENDIX C particular purpose and suitable for user’s asserted, including warranty, contract, negligenc e or application. If this Rutland Fire Clay Company strict liability. product is defective within the warranty period stated above, your exclusive remedy and Rutlan AUTIONS Fire Clay Company’s sole obligation shall be, at Direct contact with uncured sealant irritates eyes...
  • Page 144 APPENDIX D ORTAL Two Burner/Large Units The following applies to all ORTAL fireplaces using a double burner set up including: 4 Glass Series 250*, Series 350, Series 400 Models Burner BTU NG BTU LPG Double Glass Heat Release max input max input Air Inlet 4 Glass...
  • Page 145 APPENDIX D Glass Panels: front/long panel(s) for the 250, 350 and 400 series will have 2 or 3 sections of glass connected with silicon cold joint connection. When servicing these units and removing the glass, silicon must be cut to remove each panel individually and re-apply silicon if damaged when re-installing panels just like with corner glass connections.
  • Page 146 APPENDIX D 4 Glass, 2 BURNERS 45cm in length each A p p e n d i x D...
  • Page 147 APPENDIX D SERIES 250, 2 BURNERS 100cm in length each A p p e n d i x D...
  • Page 148 APPENDIX D SERIES 350, 2 BURNERS 135cm in length each A p p e n d i x D...
  • Page 149 APPENDIX D SERIES 400, 2 BURNERS 160cm in length each A p p e n d i x D...
  • Page 150 APPENDIX E ORTAL USA Fireplace Trouble Shooting Guide A p p e n d i x E...
  • Page 151 APPENDIX E Table of Contents Before you begin trouble shooting………………………….3 Fireplace sequence of operation……………………………4 iii. Pilot problems ………………...……………………………5-6 Thermocouple ………………..…………………………….7-8 Main burner ……………….……………………………….9-10 Appendix A: Glass Panel process .…………………..11-12 vii. Appendix B: Smart house connection …….………….. 13-14 viii. Appendix C: Mertix Maxitrol ………………...………….15-16 Figure labeling standard for this manual is by page number and figure letter.

  • Page 152: Before You Begin Trouble Shooting

    APPENDIX E Before You Begin Trouble Shooting Before you begin trouble shooting please go over the check list below. Replace batteries to new ones. Make sure the glass protective film is removed prior to operating the fireplace. Confirm the switch on the valve is on. ( see figure 3A) Confirm the gas is on.

  • Page 153: Fireplace Sequence Of Operation

    APPENDIX E Fireplace Normal Sequence of Operation 1. Turn the fireplace on by pressing the off and flame up button simultaneously. (button 1&2 of figure 4A) 2. System will check itself for any electrical trouble. This is accompanied by sequential beeps. (If there is a fault, weak batteries , the on/off switch is off, a single long beep will sound.

  • Page 154: Pilot Problems

    APPENDIX E Pilot Problems Trouble Shooting Make sure the glass protective film has been remove Spark but no pilot (1) Review Before You Begin trouble shooting section. (Page 3) (2) Review Sequence of Operation section. ( Page 4) (3) Make sure the inlet line is purge and no air is present. (4) Make sure the valve is mounted horizontally unless it is a hanging Stand Alone unit.
  • Page 155 APPENDIX E (3) Turn unit on and listen and look at the pilot section. Once the pilot is on is the spark continuing to ignite the pilot? If so proceed to Section IV thermocouple trouble shooting. If not proceed to step (4) (4) Remove the glass refer to appendix A.

  • Page 156: Thermocouple

    APPENDIX E Thermocouple Thermocouple check list Refer to figure 7A 1) Place new batteries are in the receiver. 2) Check for any breakage to the thermocouple from pilot assembly to the valve. 3) Confirm the thermocouple is tight to the interrupter block and the thermo current cable is securely touching the end of the thermocouple.
  • Page 157 APPENDIX E Thermocouple Test 1) Only proceed to do this test after Thermocouple check list has been done. 2) Remove the glass. Refer to appendix A. 3) Turn gas off to the unit. 4) Turn unit on while the spark is sparking put a heat source to the thermocouple. Spark should stop once the thermocouple sense that there is heat.

  • Page 158: Main Burner

    APPENDIX E Main Burner a) Main burner not turning on and the pilot is on, valve on sequence is done. i) Check the manual pilot valve operation is on the on position. b) Main burner turning off after a period of time. i) When the main burner turns off, is the pilot still on? if not proceed to step (ii) (1) Make use the remote thermostat is set to the desired temp or to the highest temp allowed in the remote so the system does not turn the burner...
  • Page 159 APPENDIX E Ortal Fireplace Pressures Burner size Inlet pressure Manifold pressure (cm) type (W.C.) (W.C.) Series 200 10.6 150&170 Series 10.7 110&130 Series 10.8 65&70 Series 10.9 Series 40 10 | A p p e n d i x E...
  • Page 160 APPENDIX E Appendix A Handling Glass Sketch A 1. Demonstration 2. Install / Re-Install a. When installing, install glass Special wooden base first and then top. supports or blanket(s) b. Must use vacuum holder and secure by using blanket. c. When closing screw of the glass trim, close gently with Glass finger force...
  • Page 161 APPENDIX E Figure 12A Figure 12B 12 | A p p e n d i x E...
  • Page 162 APPENDIX E Appendix B 13 | A p p e n d i x E...
  • Page 163 APPENDIX E 14 | A p p e n d i x E...
  • Page 164 APPENDIX E 15 | A p p e n d i x E...
  • Page 165 APPENDIX E 16 | A p p e n d i x E...
  • Page 166 APPENDIX E 17 | A p p e n d i x E...

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