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ESAB LKA 180 Instruction Manual

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LKA 180
LKA 240
104
clka1p00
Instruction manual
0349 301 002
040928
Valid for serial no. 618−xxx−xxxx

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  Summary of Contents for ESAB LKA 180

  • Page 1 LKA 180 LKA 240 clka1p00 Instruction manual 0349 301 002 040928 Valid for serial no. 618−xxx−xxxx...
  • Page 2: Table Of Contents

    ENGLISH 1 DIRECTIVE ............2 SAFETY .
  • Page 3: Directive

    DECLARATION OF CONFORMITY Esab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source LKA 180 / 240 from serial number 618 complies with standard EN 60974−1, in accordance with the requirements of directive (73/23/EEA) and addendum (93/68/EEA).
  • Page 4: Introduction

    INTRODUCTION LKA 180/240 is a compact, step−switched Welding power sources, intended for welding with solid wire with shielding gas and tube electrode without gas. The complete package comprises a power source with integral wire feed unit, (PSF 160 welding torch), mains lead, return cable with clamp, feed rollers for 0.6 and 0.8 mm wire and a gas hose.
  • Page 5: Installation

    LKA 180 LKA 240 LKA 180 1−phase Wire sizes Unalloyed 0,6−0,8 mm 0,6−0,8 mm 0,6−0,8 mm Stainless 0,6−0,8 mm 0,6−0,8 mm 0,6−0,8 mm Aluminium 1,0 mm 1,0 mm 1,0 mm Tube wire 0,8−0,9 mm 0,8−0,9 mm 0,8−0,9 mm Dimensions 780x430x530...
  • Page 6: Electrical Connection

    Lifting instructions The power supply should be lifted by means of its lifting eye. The handle is only intended for pulling it along the ground. Electrical connection bc05d002 When delivered these power sources are wired for operation from a 400 V, 50 Hz, three phase AC supply.
  • Page 7: Operation

    NOTE! If the rollers slip or wire feed is unsatisfactory in any other way it may be necessary to adjust the tension. This can be done using the tensioning screw on the pressure arm. WARNING! Rotating parts can cause injury, take great care. OPERATION General safety regulations for the handling of the equipment can be found on page 3.
  • Page 8: Spot Welding

    Regularly blow the wire liner clean and clean the gas shroud ORDERING OF SPARE PARTS Spare parts are ordered through your nearest ESAB representative, see back cover. When ordering spare parts, please state machine type and number as well as desig- nation and spare part number as shown in the spare parts list.
  • Page 9: Selection Table

    Selection table FIG 1 (LKA 180) − 9 − bc05t11a...
  • Page 10 FIG 2 (LKA 240) − 10 − bc05t11a...
  • Page 11 FIG 3 (LKA 180 1~) − 11 − bc05t11a...
  • Page 12: Diagram

    Diagram LKA 180 - 230/400V bc05e001 − 12 − bc05e11a...
  • Page 13 LKA 180 - 400V − 13 − bc05e11a...
  • Page 14 LKA 180 - 230V 1~ bc05e005 − 14 − bc05e11a...
  • Page 15 LKA 240 - 230/400V bc05e003 − 15 − bc05e11a...
  • Page 16 LKA 240 - 400V bc05e004 − 16 − bc05e11a...
  • Page 17 − 17 − page...
  • Page 18: Spare Parts List

    Position 102 deviates from version 469 560−880 Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
  • Page 19 LKA 180 , LKA 240 Edition 040928 C = component designation in the circuit diagram 180 = LKA 180 240 = LKA 240 Item Ordering no. Denomination Notes 469 368−001 Cover plate 469 369−001 Rear panel 469 664−001 Rear panel Only for the Australian market 469 447−001...
  • Page 20 LKA 180 , LKA 240 Edition 040928 − 20 − bc05s11a...
  • Page 21: Wire Feed Unit

    LKA 180 , LKA 240 Edition 040928 WIRE FEED UNIT C = component designation in the circuit diagram Item Ordering no. Denomination Notes − − 455 890−890 Feed unit Complete, contains items 301 − 333 367 529−001 Pressure arm Complete, contains items 301 − 305 455 906−001...
  • Page 22 LKA 180 , LKA 240 Edition 040928 WIRE FEED UNIT − 22 − bc05s11a...
  • Page 23 ESAB subsidiaries and representative offices Europe NORWAY Asia/Pacific Representative offices AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna−Liesing Sofia Shanghai Fax: +47 33 11 52 03 Tel: +43 1 888 25 11...

This manual is also suitable for:

Lka 240