KTM 400 EXC EU Repair Manual page 7

CONTENTS
Refilling coolant .......................................................... 177
38/LUBRICATION SYSTEM .............................................. 178
Oil circuit ................................................................... 178
Checking engine oil level.............................................. 178
Changing engine oil and oil filter, cleaning engine oil
screen ........................................................................ 179
Draining engine oil, cleaning engine oil screen ............... 179
Removing the oil filter.................................................. 179
Mounting oil filter........................................................ 180
Filling up with engine oil.............................................. 180
Topping up engine oil .................................................. 181
Checking the engine oil pressure................................... 181
Checking the gear oil level............................................ 182
Changing gear oil, cleaning gear oil screen..................... 182
Draining gear oil, cleaning gear oil screen ...................... 182
Filling up with gear oil ................................................. 183
Adding gear oil ............................................................ 183
39/IGNITION SYSTEM ..................................................... 185
Checking the ignition system ........................................ 185
Checking the ignition coil............................................. 186
Checking the spark plug connector................................ 187
Checking the CDI controller .......................................... 187
Checking the ignition pulse generator ............................ 187
Checking the generator ................................................ 188
Removing the stator..................................................... 190
Mounting the stator ..................................................... 190
40/ELECTROSTARTER..................................................... 191
Checking the starter motor ........................................... 191
TROUBLESHOOTING....................................................... 192
TECHNICAL DATA - ENGINE ............................................ 194
Capacity - engine oil .................................................... 194
Capacity - gear oil........................................................ 195
Capacity - coolant........................................................ 195
TECHNICAL DATA - ENGINE TOLERANCES, WEAR
LIMITS ........................................................................... 196
TECHNICAL DATA - ENGINE TIGHTENING TORQUES........ 197
TECHNICAL DATA - CARBURETOR................................... 199
400 EXC..................................................................... 199
400 XC-W USA ........................................................... 199
450 EXC EU/AUS, 450 EXC SIX DAYS .......................... 199
450 EXC USA ............................................................. 200
450 XC-W................................................................... 200
530 EXC EU/AUS, 530 EXC SIX DAYS .......................... 200
530 EXC USA ............................................................. 201
530 XC‑W................................................................... 201
TECHNICAL DATA - CARBURETOR TIGHTENING
TORQUES....................................................................... 202
TECHNICAL DATA - CHASSIS .......................................... 203
Lighting equipment ..................................................... 204
Tires .......................................................................... 204
Capacity - fuel............................................................. 204
TECHNICAL DATA - FORK................................................ 205
TECHNICAL DATA - SHOCK ABSORBER ........................... 206
TECHNICAL DATA - TIGHTENING TORQUES FOR
CHASSIS ........................................................................ 207
CLEANING...................................................................... 208
Cleaning motorcycle .................................................... 208
STORAGE ....................................................................... 209
Storage....................................................................... 209
Putting into operation after storage ............................... 209
SERVICE SCHEDULE....................................................... 210
Important maintenance work to be carried out by an
authorized KTM workshop. ........................................... 210
Important maintenance work to be carried out by an
authorized KTM workshop. (as additional order).............. 211
Important checks and maintenance work to be carried
out by the rider. .......................................................... 212
WIRING DIAGRAM .......................................................... 214
Wiring diagram (EXC EU, EXC AUS, EXC‑R SIX DAYS) .... 214
Wiring diagram (EXC USA) ........................................... 218
Wiring diagram (all XC‑W models) ................................. 222
OPERATING SUBSTANCES .............................................. 224
AUXILIARY SUBSTANCES................................................ 226
SPECIAL TOOLS.............................................................. 228
STANDARDS................................................................... 240
INDEX ............................................................................ 241
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