SERVICE MANUAL MODEL MODEL DEST. DEST..........VPL-CS4 RM-PJ2 WORLD WORLD VPL-CX4 RM-PJM11 WORLD WORLD RM-PJM11 RM-PJ2 LCD DATA PROJECTOR...
Page 2
LES SCHÉMAS DE PRINCIPE, LES VUES EXPLOSÉES ET LES CRITICAL TO SAFE OPERATION. REPLACE THESE COMPO- LISTES DE PIECES SONT D’UNE IMPORTANCE CRITIQUE NENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE LES AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE LISHED BY SONY.
Page 3
Hävitä käytetty paristo valmistajan ohjeiden constructeur. mukaisesti. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. ADVARSEL! Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren. 1 (P) VPL-CS4/CX4...
Page 4
. Gooi de batterij niet weg. maar lever hem in als KCA. For the customers in the Netherlands Voor de klanten in Nederland . Gooi de batterij niet weg. maar lever hem in als KCA. 2 (P) VPL-CS4/CX4...
3 Two blind rubbers 4 Two screws (+K3 x 8) 8 Screw (+K3 x 8) CN701 7 Connector cover 1 Push the open button. 2 Front cover is opend to the arrow direction, it is set on top of the projector. VPL-CS4/CX4...
2 Four screws (+PTP2.6 x 8) Front cover (B) 3 Front cover (B) assy CN001 1-2-3. C Board Removal 1 Two screws (+B3 x 6) CN107 2 Two ground springs (C) CN109 3 C board CN106 CN102 CN601 CN401 CN501 VPL-CS4/CX4...
1-2-5. Optical Block Assy Removal * Remove the C board. (Refer to Sec.1-2-3.) * Remove the F board. (Refer to Sec.1-2-4.) 1 Two screws (+PTPWH3 x 10) 3 Three screws (Machine screw +P4 x 10) 2 Connector (2P) 4 Optical block assy VPL-CS4/CX4...
1-2-8. QB and BA Boards Removal (VPL-CS4) * Remove the BB and GB boards. (Refer to Sec.1-2-6.) 1 Screw (+B3 x 6) 2 QB board 3 Two screws (+B3 x 6) 4 BA board 1-2-9. QB and BA Boards Removal (VPL-CX4) * Remove the QA, BB and GB boards.
9 Two screws (+B2 x 4) !/ In-polarizer holder !- In-polarizer (R) 2 Prism block assy Flexible cable Use extreme care not to touch the glass section of prism, LCD, and conductive section of the flexible cable in particular. VPL-CS4/CX4...
RB mirror, and then maximize the intensity of the red. 9. Tighten the adjusting plate fixing screws. 10. Secure the six adjusting plate fixing screws using a torque screwdriver. Tightening torque: 8 kgf/cm 11. Make sure that the deviation of the lighting range is within the specific range. VPL-CS4/CX4...
: “DOT PHASE, SIZE H, SHIFT H/V, SCAN CONV, ASPECT and BLANKING” in the “INPUT SETTING” menu have an initial value respectively in accordance with the input signal (PRESET MEMORY No.). Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...
Page 23
Fixed Value G-Y/B Fixed Value SUB SHP Fixed Value SHPF0 Fixed Value PRE OVER Fixed Value DMIC PIC Fixed Value LTI LVL Fixed Value D.COM/ VENH Fixed Value Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...
Page 24
SH2(G) 220 210 Fixed Value SH2 B 220 212 Fixed Value VAMP/ CONT(E) Fixed Value SUB CON R(E) SUB CON G(E) SUB CON B(E) BRT(E) Fixed Value Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...
Page 25
PANEL FAN 1 Fixed Value adjustable LAMP FAN 2 Fixed Value adjustable PANEL FAN 2 Fixed Value adjustable SYNCHRONOUS Fixed Value GAMMA Factory default setting value Note : There are nonadjustable items in accordance with the input signal. VPL-CS4/CX4...
3) When Replacing the Other Board BIAS G BIAS B There are no need to perform the adjustment. : When down the data before replacement, and then write in the data after the board replacement. : Need adjustment Value : See description. VPL-CS4/CX4...
Set the BIAS G to INPUT-A LOW mode at “_5”. of the P. DRV. 3. Set the GAIN R, B and BIAS R, B that are equal to 5. Change the INPUT signal to the 30 IRE. INPUT-A LOW mode values. VPL-CS4/CX4...
S-Video S-Video Input-A Input-A NT358/443/BW60 NT358/443/BW60 Chroma Chroma Chroma Memory Memory Memory PAL/PAL-M/N/ PAL/PAL-M/N/ SECAM/BW50 SECAM/BW50 15kRGB 15kRGB Component(15k) Component(15k) HIGH HIGH HIGH Memory Memory Memory HIGH HIGH CPU ROM External NVM CPU RAM Initialize Memory Active memory copy VPL-CS4/CX4...
Ne les remplacer que par une pièce portant le numéro spécifié. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts List has the present standardized repair parts.
SP Description X-4038-904-1 s HOOD ASSY 4-082-737-01 s RUBBER, BLIND 4-082-737-01 s RUBBER, BLIND 4-085-853-01 s EMBLEM (CS4) [VPL-CS4] 4-082-821-02 s COVER (RB), ARM SIDE 4-085-844-01 s EMBLEM (CX4) [VPL-CX4] 4-082-820-02 s COVER (RA), ARM SIDE 4-082-813-01 s COVER, CONNECTOR...
A-1245-603-A s MOUNTED CIRCUIT BOARD, F A-1316-568-A s MOUNTED CIRCUIT BOARD, GB 1-763-693-11 s FAN, DC A-1136-279-A s MOUNTED CIRCUIT BOARD, BB [VPL-CS4] 1-763-694-12 s FAN, DC A-1136-277-A s MOUNTED CIRCUIT BOARD, BB [VPL-CX4] A-1316-569-A s MOUNTED CIRCUIT BOARD, GC...
4-082-812-02 s NAME LABEL, CONNECTOR [VPL-CS4] 4-085-847-01 s NAME LABEL, CONNECTOR [VPL-CX4] Screws 7-682-553-09 +B 3x20 1-763-695-11 s FAN, DC 7-682-547-04 +B 3x6 A-1300-098-A s MOUNTED CIRCUIT BOARD, BA [VPL-CS4] 7-685-105-19 +PTP 2x8 A-1136-278-A s MOUNTED CIRCUIT BOARD, BA [VPL-CX4] X-4038-905-3 s BASE ASSY VPL-CS4/CX4...
+B 2 x 4 Part No. SP Description Part No. SP Description A-1601-706-A s OPTICS BLOCK ASSY [VPL-CS4] 4-082-754-01 o SPRING (UV-FY) A-1501-951-A s OPTICS BLOCK ASSY [VPL-CX4] 4-082-763-01 o STOPPER, P/S A-1601-707-A s PRISM BLOCK ASSY [VPL-CS4] 4-082-764-01 o STOPPER, CH CONDENSER...
4-082-777-01 o LENS, RELAY-2 4-082-746-01 o SPRING (R) 4-082-774-01 o MIRROR, R-CHANNEL-1 4-082-783-01 o FILTER, UV-CUT 4-085-856-01 o FLY EYE, LENSE-1 4-085-857-01 o FLY EYE, LENSE-2 4-082-747-01 o SLIT, P/S A-1501-924-A s PS ASSY 4-082-778-01 o LENS, MAIN CONDENSER VPL-CS4/CX4...
Q'ty Part No. SP Description A-1300-098-A s MOUNTED CIRCUIT BOARD, BA C157 1-107-826-11 s CAPACITOR, CHIP CERAMIC 100000PF B [For VPL-CS4] C158 1-107-826-11 s CAPACITOR, CHIP CERAMIC 100000PF B A-1136-278-A s MOUNTED CIRCUIT BOARD, BA C159 1-107-826-11 s CAPACITOR, CHIP CERAMIC 100000PF B...
Page 40
1-216-842-11 s RESISTOR, CHIP 56K (1608) Q103 8-729-013-28 s TRANSISTOR HN1B01FU-TE85R R167 1-216-818-11 s RESISTOR, CHIP 560 (1608) Q104 8-729-230-49 s TRANSISTOR 2SC2712-YG-TE85L R168 1-216-821-11 s RESISTOR, CHIP 1.0K (1608) Q105 8-729-230-49 s TRANSISTOR 2SC2712-YG-TE85L R169 1-216-818-11 s RESISTOR, CHIP 560 (1608) VPL-CS4/CX4...
Page 41
1-216-829-11 s RESISTOR, CHIP 4.7K (1608) A-1136-279-A s MOUNTED CIRCUIT BOARD, BB R171 1-216-818-11 s RESISTOR, CHIP 560 (1608) [For VPL-CS4] R172 1-216-821-11 s RESISTOR, CHIP 1.0K (1608) A-1136-277-A s MOUNTED CIRCUIT BOARD, BB R173 1-216-821-11 s RESISTOR, CHIP 1.0K...
Page 42
C333 1-107-826-11 s CAPACITOR, CHIP CERAMIC 100000PF B C334 1-107-826-11 s CAPACITOR, CHIP CERAMIC 100000PF B IC202 8-759-670-41 s IC AD9884AKS-100 [For VPL-CS4] C335 1-107-826-11 s CAPACITOR, CHIP CERAMIC 100000PF B 8-759-645-12 s IC AD9884AKS-140 [For VPL-CX4] IC203 8-759-472-14 s IC 74VHC125MTCX...
Page 43
1-216-809-11 s RESISTOR, CHIP 100 (1608) R231 1-216-809-11 s RESISTOR, CHIP 100 (1608) R126 1-216-821-11 s RESISTOR, CHIP 1.0K (1608) [For VPL-CS4] R127 1-216-821-11 s RESISTOR, CHIP 1.0K (1608) 1-216-801-11 s RESISTOR, CHIP 22 (1608) R128 1-216-817-11 s RESISTOR, CHIP 470...
Page 44
1-216-833-11 s RESISTOR, CHIP 10K (1608) R409 1-216-825-11 s RESISTOR, CHIP 2.2K (1608) X201 1-767-908-11 s VIBRATOR, CRYSTAL 13.08384MHz [For VPL-CS4] R410 1-216-833-11 s RESISTOR, CHIP 10K (1608) 1-795-068-21 s VIBRATOR, CRYSTAL 16.9344MHz R411 1-216-833-11 s RESISTOR, CHIP 10K (1608)
Page 45
--------------------- C BOARD [For VPL-CS4] (C BOARD) [For VPL-CS4] --------------------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-1300-136-A s MOUNTED CIRCUIT BOARD, C C317 1-162-970-11 s CAPACITOR CERAMIC 0.01MF/25V B C318...
Page 46
(C BOARD) [FOR VPL-CS4] (C BOARD) [FOR VPL-CS4] Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C610 1-162-922-11 s CAPACITOR,CERAMIC 39PF/50V CH D104 8-719-045-61 s DIODE SEC1901C C611 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF...
Page 47
(C BOARD) [FOR VPL-CS4] (C BOARD) [FOR VPL-CS4] Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description IC205 8-759-490-41 s IC TC74VHCT541AFT(EL) R110 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 IC206 8-759-490-41 s IC TC74VHCT541AFT(EL) R111 1-218-692-11 s RESISTOR,CHIP 1.0K 1/16W(1608)
Page 48
(C BOARD) [FOR VPL-CS4] (C BOARD) [FOR VPL-CS4] Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R304 1-216-809-11 s RESISTOR,CHIP 100 1/16W 1608 R504 1-216-805-11 s RESISTOR,CHIP 47 1/16W 1608 R305 1-216-808-11 s RESISTOR,CHIP 82 1/16W 1608 R505 1-218-699-11 s RESISTOR,CHIP 2.0K 1/16W(1608)
Page 49
(C BOARD) [FOR VPL-CS4] (C BOARD) [FOR VPL-CS4] Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R722 1-216-823-11 s RESISTOR, CHIP 1.5K 1/16W TP401 1-535-757-11 s CHIP, CHECKER (CONNECTOR) R723 1-216-827-11 s RESISTOR, CHIP 3.3K 1/16W 1608...
Page 50
C518 1-164-156-11 s CAPACITOR, CHIP CERAMIC 0.1MF F 1608 C315 1-162-970-11 s CAPACITOR, CERAMIC 10000PF B 1608 C519 1-128-992-21 s CAPACITOR, ELECT 47MF C316 1-126-602-11 s CAPACITOR, ELECT 3.3MF C520 1-164-156-11 s CAPACITOR, CHIP CERAMIC 0.1MF F 1608 4-18 VPL-CS4/CX4...
Page 51
FB402 1-414-921-11 s INDUCTOR, FERRITE BEAD C721 1-165-176-11 s CAPACITOR,CERAMIC 47000PF B 1608 FB403 1-414-921-11 s INDUCTOR, FERRITE BEAD C722 1-124-779-00 s CAPACITOR, ELECT 10MF C723 1-165-176-11 s CAPACITOR,CERAMIC 47000PF B 1608 FB405 1-414-921-11 s INDUCTOR, FERRITE BEAD 4-19 VPL-CS4/CX4...
Page 52
1-216-805-11 s RESISTOR, CHIP 47 (1608) R216 1-216-805-11 s RESISTOR, CHIP 47 (1608) Q101 8-729-028-91 s TRANSISTOR DTA144EUA-T106 R217 1-216-805-11 s RESISTOR, CHIP 47 (1608) Q201 8-729-230-49 s TRANSISTOR 2SC2712-YG-TE85L R218 1-216-805-11 s RESISTOR, CHIP 47 (1608) Q202 8-729-026-49 s TRANSISTOR 2SA1037AK-T146-QR 4-20 VPL-CS4/CX4...
Page 53
1-216-805-11 s RESISTOR, CHIP 47 (1608) R531 1-216-833-11 s RESISTOR, CHIP 10K (1608) R341 1-216-805-11 s RESISTOR, CHIP 47 (1608) R532 1-216-833-11 s RESISTOR, CHIP 10K (1608) R342 1-216-805-11 s RESISTOR, CHIP 47 (1608) R533 1-216-833-11 s RESISTOR, CHIP 10K (1608) 4-21 VPL-CS4/CX4...
Page 54
1-535-757-11 s CHIP, CHECKER R726 1-216-829-11 s RESISTOR, CHIP 4.7K (1608) TP406 1-535-757-11 s CHIP, CHECKER R727 1-216-829-11 s RESISTOR, CHIP 4.7K (1608) TP501 1-535-757-11 s CHIP, CHECKER R728 1-216-829-11 s RESISTOR, CHIP 4.7K (1608) TP502 1-535-757-11 s CHIP, CHECKER 4-22 VPL-CS4/CX4...
Page 55
F1101 1-576-233-11 s FUSE (H.B.C.) FH1101 1-533-223-11 s HOLDER, FUSE FH1102 1-533-223-11 s HOLDER, FUSE L1101 1-424-821-11 s COIL, CHOKE 80UH L1102 1-424-822-11 s COIL, LINE FILTER R1101 1-202-847-00 s RESISTOR, SOLID 560K VD1101 1-801-268-11 s VARISTOR ERZV14D471 4-23 VPL-CS4/CX4...
Page 56
8-719-404-50 s DIODE MA111-TX D3118 8-719-404-50 s DIODE MA111-TX D3119 8-719-404-50 s DIODE MA111-TX D3121 8-719-404-50 s DIODE MA111-TX D3201 8-719-080-75 s DIODE M1FL20U-4063 D3306 8-719-404-50 s DIODE MA111-TX IC3100 8-759-670-30 s IC MCZ3001D IC3102 8-759-388-23 s IC TL431BCDR2 4-24 VPL-CS4/CX4...
Page 57
1-216-659-11 s RESISTOR, METAL FILM CHIP 2.2K R3145 1-216-683-11 s RESISTOR, METAL FILM CHIP 22K R3152 1-216-095-00 s RESISTOR, CHIP 82K (2012) R3153 1-216-089-91 s RESISTOR, CHIP 47K (2012) R3156 1-216-061-91 s RESISTOR, CHIP 3.3K (2012) R3157 1-216-089-91 s RESISTOR, CHIP 47K (2012) 4-25 VPL-CS4/CX4...
Page 58
1-216-665-11 s RESISTOR, METAL FILM CHIP 3.9K R4117 1-216-081-00 s RESISTOR, CHIP 22K (2012) R4118 1-216-025-11 s RESISTOR, CHIP 100 (2012) R4119 1-216-679-11 s RESISTOR, METAL FILM CHIP 15K R4120 1-216-677-11 s RESISTOR, METAL FILM CHIP 12K S4101 1-762-984-11 s SWITCH, PUSH 4-26 VPL-CS4/CX4...
Page 59
1-216-823-11 s RESISTOR, CHIP 1.5K (1608) R404 1-216-835-11 s RESISTOR, CHIP 15K (1608) R406 1-216-799-11 s RESISTOR, CHIP 15 (1608) R407 1-216-799-11 s RESISTOR, CHIP 15 (1608) R408 1-216-799-11 s RESISTOR, CHIP 15 (1608) R409 1-216-799-11 s RESISTOR, CHIP 15 (1608) 4-27 VPL-CS4/CX4...
Page 60
1-216-809-11 s RESISTOR, CHIP 100 (1608) R452 1-216-809-11 s RESISTOR, CHIP 100 (1608) R454 1-216-864-11 s CONDUCTOR, CHIP (1608) R455 1-216-839-11 s RESISTOR, CHIP 33K (1608) X401 1-781-163-11 s VIBRATOR, OSCILLATOR X402 1-767-340-11 s VIBRATOR, CRYSTAL X403 1-781-163-11 s VIBRATOR, OSCILLATOR 4-28 VPL-CS4/CX4...
RECT GRE0 - GRE7 GR O 0 - GR O 7 IC3303 Q3109 D+5V AD CONVERTER GGE0 - GGE7 GG O 0 - GG O 7 AUDIO+B GBE0 - GBE7 GB O 0 - GB O 7 Overall Block VPL-CS4/CX4...
VID7 SCEN VID9 VID11 VID5 SIG3 DLYCNT VID7 SIG4 SAME AS G (IC401) VID9 SIG5 LCD PANEL PROCESS CLKX BLUE POS-CON1 VID11 SIG6 POS-CON2 PROGPOL TP602 PS2G MCLK B PSIG B Q601 HCK1B VCOM Q602 HCK2B BUFF C Block VPL-CS4/CX4...
PROCESS VID7 VSIG7 VID8 VSIG8 SAME AS G (IC401) VID9 VSIG9 LCD PANEL PROCESS VID10 VSIG10 CLKX BLUE VID11 VSIG11 POS-CON1 POS-CON2 VID12 VSIG12 PROGPOL PS2G MCLK B TP602 PSIG B Q601 VCOM HCK2B Q602 HCK1B BUFF C Block VPL-CS4/CX4...
SUB 5V IR RECEIVER SIRCS SIRCS IR OUT IR IN2 SIRCS-NF SIRCS-NF IR IN1 MOUSE RECEIVER F-DA HUB & POWER CONT,PJ STATION CONT F-CL IC301 EEPROM Q301 F-RESET RES SW SCL 6 BA Block (VPL-CX4 ONLY) QA Block QB Block VPL-CS4/CX4...
Page 79
BA (3/3) BA (3/3) CXA1875AM (IC101) NOTE:* MODEL VPL-CS4 VPL-CX4 REF.NO OPEN COLLECTOR LEVEL LEVEL SUB 5V C307 NO MOUNT 1 10V B:CHIP LATCH CONVERTER CONVERTER BB-QA CN301 NO MOUNT 50P B TO B:WHT(RECEPTACLE) FROM P1/3 CN301 IC301 FROM P1/3...
Page 80
OPEN COLLECTOR LEVEL LEVEL LATCH YDEC CONVERTER CONVERTER OVER CURRENT/ LEVEL SENSE AMP CONVERTER OVER TEMP I 2 C DECODER R/W CONTROL PROTECTION POWER 1 2 3 RESET NC NC NC LATCH LATCH LATCH LATCH LATCH 74VHC240MTCX (IC105) – VPL-CS4/CX4...
Page 81
TP103 [B] GATE LOGIC 2.5 Vp-p 2.5 Vp-p TP201 [HS] TP202 [VS] LOGIC SYNC SHAPE SHAPE 1 2 3 4 5 6 7 8 9 H. STATE V. STATE CLAMP GREEN COMP/H COMP/H V IN V DET V TIME GATE VPL-CS4/CX4...
Page 92
C (4/7) C (4/7) NOTE:* MODEL VPL-CS4 VPL-CX4 REF.NO 15.5V C403 NO MOUNT 0.1 16V B:CHIP C411 C405 NO MOUNT 4.7 6.3V B:CHIP R401 C409 0.1 16V B:CHIP B:CHIP GREEN C406 NO MOUNT 0.1 16V B:CHIP VIDEO L401 L402 SIG G2...
Page 93
C (5/7) C (5/7) NOTE:* MODEL VPL-CS4 VPL-CX4 15.5V REF.NO C503 NO MOUNT 0.1 16V B:CHIP C511 C509 C505 NO MOUNT 4.7 6.3V B:CHIP R501 0.1 16V B:CHIP L502 VIDEO B:CHIP L501 C506 NO MOUNT 0.1 16V B:CHIP :CHIP R506...
Page 94
C (6/7) C (6/7) NOTE:* MODEL 15.5V VPL-CS4 VPL-CX4 REF.NO C603 NO MOUNT 0.1 16V B:CHIP C611 C605 NO MOUNT 4.7 6.3V B:CHIP C609 R601 L601 L602 0.01 25V B:CHIP BLUE C606 NO MOUNT 0.1 16V B:CHIP VIDEO B:CHIP SIG B2...
Page 105
2 V AC range are suitable. (See Fig. A) To Exposed Metal Parts on Set 0.15 µF 1.5 k Z voltmeter (0.75V) Earth Ground Fig A. Using an AC voltmeter to check AC leakage. VPL-CS4/CX4...