STEELE PRODUCTS SP-GG200D Owner's Manual
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STEELE PRODUCTS SP-GG200D Owner's Manual

Steele sp-gg200d 2000w generator
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WARNING! To Reduce The Risk Of Injury, User
Must Read And Understand Instruction Manual.

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Summary of Contents for STEELE PRODUCTS SP-GG200D

  • Page 1 WARNING! To Reduce The Risk Of Injury, User Must Read And Understand Instruction Manual.

  • Page 2: Table Of Contents

    IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. WILL NOT BE LIABLE FOR ANY STEELE® DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.

  • Page 3: Limited Warranty

    Limited Warranty warrants to the original purchaser who uses the product in a consumer STEELE® application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase.
  • Page 4 2000W Generator Limited Warranty (cont d) THIS WARRANTY DOES NOT COVER: • Merchandise sold as reconditioned, used as rental equipment, or floor or display models. • Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owner’s Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by All-Power America, or unauthorized repair or alterations.

  • Page 5: Save These Important Safety Instructions

    Owner s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 6: Battery

    2000W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell.

  • Page 7: Hot Components

    Owner s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. • Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing.

  • Page 8: Work Area

    2000W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...

  • Page 9: Personal Safety

    Owner s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.

  • Page 10: Generator Use And Care

    2000W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 11: Heart Pacemakers

    Owner s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All Power America immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 12 2000W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 48 lbs. Two or more people should assist when moving or lifting this product.
  • Page 13 Owner s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 14 2000W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: full load) 0'-50' 50'-100' 100'-150' 150'-200' 0 - 5 5.1 - 8 8.1 - 12...
  • Page 15 Owner s Manual Battery This product does not need a battery.

  • Page 16: Assembly

    2000W Generator Assembly No assembly required for this product.

  • Page 17: Operation

    Owner s Manual Operation Fuel Tank Handle Choke Spark Plug & Oil Fill Access Panel Control Panel Carburetor Access Panel Engine Switch Starter Grip NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: Prior To First Using The Generator, The Engine Must Be Filled With A High Quality Sae 10w-30 Grade Engine Oil.

  • Page 18: Starting The Generator

    2000W Generator STARTING THE GENERATOR 1) Make sure generator has oil before you start. (see illustration below) Oil Fill Cap/Dipstick Upper Limit Spark Plug & Oil Fill Access Panel Lower Limit 2) Make sure generator has fuel before you start. 3) Turn the fuel valve to the “ON”...

  • Page 19: Powering 120 Volt Ac Tools And Equipment

    Owner s Manual Operation (cont’d) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120V/AC @ 13 AMPs) is adequate to supply all electrical loads that the unit will power.
  • Page 20 2000W Generator Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V/DC @ 8.3 AMPs) is adequate to supply all electrical loads that the unit will power.
  • Page 21 Owner s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 22: Maintenance Schedule

    Owner s Manual MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) First Every Every Every month year Each Perform at every indicated month or months months operating hour interval, whichever comes 20 Hrs. 300 Hrs. first. 50 Hrs. 100 Hrs. Check level Engine Oil Change Check...

  • Page 23: Installation

    2000W Generator Installation Electrical and other permits may be required for the installation of emergency power systems. Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors. WARNING! THE GENERATOR WEIGHS APPROXIMATELY 48 POUNDS. USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION.

  • Page 24: Specifications

    Owner s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.
  • Page 25 Two 120V AC with 3-spring grounded Outlets DC e ec ic 12V DC @ 8.3A Current output Type 4 stroke,OHV,air cooled,recoil start Displacement Oil Capacity 0.63quart (0.6 liters) Approved SP-GG200D-EPA n i l Capacity 0.814 Gallons (3.081 Liters) Running time @ 3.081L Fuel 4 hour...
  • Page 26 2000W Generator Cylinder head system assy. Part. No APA Part No. Description APG3102-A-01-JD HEAD COVER COMP. BOLT JF156-A-01 APG3102-A-02-JD FLANGE BOLT (M6X 16) JF156-A-02 APG3102-A-03-JD ROCKER ARM ASSY. JF156-A-03 APG3102-A-04-JD HEAD COVER COMP. JF156-A-04 APG3102-A-05-JD HEAD COVER PACKING JF156-A-05 APG3102-A-06-JD FLANGE BOLT (M8X 55) JF156-A-06 APG3102-A-07-JD...
  • Page 27 2000W Generator Cylinder barrel APA Part No. Description Part. No APG3102-B-01-JD FLANGE BOLT (M6X 16) JF156-B-01 APG3102-B-02-JD BALL BEARING (6203) JF156-B-02 APG3102-B-03-JD OIL LEVEL SWITCH ASSY. JF156-B-03 APG3102-B-04-JD 0-RING (14mm) JF156-B-04 APG3102-B-05-JD FLANGE NUT (MIO) JF156-B-05 APG3102-B-06-JD DRAIN PLUG BOLT JF156-B-06 APG3102-B-07-JD DRAIN PLUG WASHER...
  • Page 28 2000W Generator Crankcase cover system assy. Part. No APA Part No. Description APG3102-C-01-JD OIL SCALE JF156-C-01 APG3102-C-02-JD OIL SCALE SEAL RING JF156-C-02 APG3102-C-03-JD OIL SCALE GOD JF156-C-03 APG3102-C-04-JD OIL SCALE SEAL RING JF156-C-04 APG3102-C-05-JD FLANGE BOLT (M6X25) JF156-C-05 APG3102-C-06-JD DOWEL PIN JF156-C-06 APG3102-C-07-JD CRANKCASE COVER...
  • Page 29 2000W Generator Crankshaft system assy. Part. No APA Part No. Description APG3102-D-Ol-JD CRANKSHAFT COMP. JF156-D-01 APG3102-D-02-JD SPECIAL WOODRUFF KEY JF156-D-02...

  • Page 30: Description

    2000W Generator Piston and connecting rod system assy. Part. No APA Part No. Description APG3102-E-01-JD COMPRESSION RING A JF156-E-01 APG3102-E-02-JD COMPRESSION RING B JF156-E-02 APG3102-E-03-JD OIL RING A JF156-E-03 APG3102-E-04-JD OIL RING B JF156-E-04 APG3102-E-05-JD PISTON PIN CLIP JF156-E-05 APG3102-E-06-JD PISTON JF156-E-05 APG3102-E-07-JD...
  • Page 31 2000W Generator Camshaft Valve system assy. Part. No APA Part No. Description APG3102-F-01-JD CAMSHAFT JF156-F-01 APG3102-F-02-JD VALVE LIFTER JF156-F-02 APG3102-F-03-JD ROD PUSH JF156-F-03 APG3102-F-04-JD EX. VALVE JF156-F-04 APG3102-F-05-JD IN. VALVE JF156-F-05 APG3102-F-06-JD VALVE SPRING SEAT JF156-F-06 APG3102-F-07-JD VALVE SPRING JF156-F-07...

  • Page 32: Flange Bolt (M6X25)

    2000W Generator Recoil starter system assy. Part. No APA Part No. Description APG3102-G-01-JD RECOIL STARTER ASSY. JF156-G-01 APG3102-G-02-JD SETTING SCREW JF156-G-02 APG3102-G-03-JD SPRING RETAINER JF156-G-03 APG3102-G-04-JD PLATEN SPRING JF156-G-04 APG3102-G-05-JD STARTER DETENT JF156-G-05 APG3102-G-06-JD DETENT SPRING JF156-G-06 APG3102-G-07-JD RECOIL STARTER REEL JF156-G-07 APG3102-G-08-JD START RETURN SPRING...
  • Page 33 2000W Generator Fan cover system assy. Part. No APA Part No. Description APG3102-H-01-JD CORD GROMMENT A JF156-H-01 APG3102-H-02-JD FAN COVER COMP. JF156-H-02 APG3102-H-03-JD BRAKER JF156-H-03 APG3102-H-04-JD FLANGE BOLT (M6X12) JF156-H-04 APG3102-H-05-JD CORD GROMMENT B JF156-H-05...
  • Page 34 2000W Generator Carburetor system assy. Part. No APA Part No. Description APG3102-I-01-JD STEPPER MOTOR JF156-I-01 APG3102-I-02-JD INTAKE PIPE GASKET JF156-I-02 APG3102-I-03-JD CARBURETOR INSULATING PLATE JF156-I-03 APG3102-I-04-JD CARBURETOR ASSY.(FOR APG3102) JF156-I-04 APG3102C-I-04-JD CARBURETOR ASSY.(FOR APG3102C)JF156-I-04 APG3102-I-05-JD TUBE CLIP JF156-I-05 APG3102-I-06-JD TUBE JF156-I-06 APG3102-I-07-JD CARBURETOR IRON GASKET...

  • Page 35: Flange Bolt (M6X16)

    2000W Generator Flywheel system Assy. Part. No APA Part No. Description APG3102-J-01-JD FLYWHEEL JF156-J-01 APG3102-J-02-JD FLANGE BOLT (M6 X16) JF156-J-02 APG3102-J-03-JD STARTER PULLEY JF156-J-03 APG3102-J-04-JD COOLING FAN JF156-J-04 APG3102-J-05-JD FLYWHEEL NUT JF156-J-05...
  • Page 36 2000W Generator Ignition System Assy. Part. No APA Part No. Description APG3102-K-01-JD FLANGE BOLT (M6 X 25) JF156-K-01 APG3102-K-02-JD NOISE SUPPERSSOR CAP ASSY. JF156-K-02 APG3102-K-03-JD INGITION GOIL ASSY. JF156-K-03 APG3102-K-04-JD STOP SWITCH CORD JF156-K-04 APG3102-K-05-JD TRIGGER JF156-K-05 APG3102-K-06-JD FLANGE BOLT (M6X12) JF156-K-06...

  • Page 37: Jf156

    2000W Generator Control box assy. Part. No APA Part No. Description APG3102-L-01-JD RECTIFIER JF156-L-01 APG3102-L-02-JD FLANGE BOLT (M5 X16) JF156-L-02 APG3102-L-03-JD CONTROL PANEL COMP. JF156-L-03 APG3102-L-04-JD INDICATE LAMP JF156-L-04 APG3102-L-05-JD 120V RECEPTACLE(Ru-22) JF156-L-05 APG3102-L-06-JD CHOKE LEVER JF156-L-06 APG3102-L-07-JD DC 12V OUTPUT JF156-L-07 APG3102-L-08-JD EARTH TERMINAL SET...
  • Page 38 2000W Generator TRANSDUCER ASSY. Description APA Part No. Part. No APG3102-M-01-JD TRANSDUCER JF156-M-01 APG3102-M-02-JD FLANGE NUT (M6) JF156-M-02 APG3102-M-03-JD CONTROL TRANSDUCER RUBBER JF156-M-03 APG3102-M-04-JD SPRING WASHER JF156-M-04 APG3102-M-05-JD FLANGE BOLT (M6×30) JF156-M-05...
  • Page 39 2000W Generator Muffler System Assy. Part. No APA Part No. Description APG3102-N-01-JD FLANGE BOLT (M6X12) JF156-N-01 APG3102-N-02-JD FLANGE NUT (M6) JF156-N-02 APG3102-N-03-JD MUFF. OUTER PROTECTOR JF156-N-03 APG3102-N-04-JD MUFFLER COMP.( APG3102 ONLY) JF156-N-04 APG3102C-N-04-JD MUFFLER COMP. JF156-N-04B APG3102-N-05-JD EX. PIPE GASKET JF156-N-05 APG3102-N-06-JD EX PIPE COMP.

  • Page 40: Air Cleaner

    2000W Generator Air cleaner Part. No APA Part No. Description APG3102-O-01-JD AIR CLEANER CASE COMP (FOR APG3102) JF156-O-01 APG3102C-O-01-JD AIR CLEANER CASE COMP (FOR APG3102C) JF156-O-01B APG3102-O-02-JD AIR CLEANER SEAL JF156-O-02 APG3102-O-03-JD AIR CLEANER ELEMENT JF156-O-03 APG3102-O-04-JD AIR CLEANER COVER JF156-O-04 APG3102-O-05-JD FLANGE BOLT...
  • Page 41 2000W Generator Fuel tank system assy. Part. No APA Part No. Description APG3102-P-01-JD FUEL TANK COMP. (FOR APG3102) JF156-P-01 APG3102C-P-01-JD FUEL TANK COMP.(FOR APG3102C) JF156-P-01B APG3102-P-02-JD FLANGE BOLT JF156-P-02 APG3102-P-03-JD FUEL FILLER CAP COMP (FOR APG3102) JF156-P-03 APG3102C-P-03-JD FUEL FILLER CAP COMP (FOR APG3102C) JF156-P-03B APG3102-P-04-JD TUBE CLIP JF156-P-04...
  • Page 42 2000W Generator Shroud assy. Part. No APA Part No. Description APG3102-Q-01-JD CYLINDER HEAD AIR COURSE COVER JF156-Q-01 APG3102-Q-02-JD TOPE AIR COURSE COVER JF156-Q-02 APG3102-Q-03-JD SIDE AIR COURSE COVER JF156-Q-03 APG3102-Q-04-JD BOTTOM AIR COURSE COVER JF156-Q-04...

  • Page 43: Generator Assy

    2000W Generator Generator assy. Part. No APA Part No. Description APG3102-R-01-JD STATOR ASSY. JF156-R-01 APG3102-R-02-JD FLANGE BOLT (M5X40) JF156-R-01 APG3102-R-03-JD ROTOR COMP. JF156-R-03...
  • Page 44 2000W Generator Enclosure Assembly...

  • Page 45: Enclosure Assembly

    2000W Generator Enclosure Assembly Part. No APA Part No. Description APG3102-S-01-JD COVER BOARD A JF156-S-01 APG3102-S-02-JD COVER BOARD B JF156-S-02 APG3102-S-03-JD MOBILE WHEEL JF156-S-03 APG3102-S-04-JD BOTTOM RUBBER JF156-S-04 APG3102-S-05-JD ENCLOSURE(LEFT) JF156-S-05 APG3102-S-06-JD RUBBER CAP JF156-S-06 APG3102-S-07-JD BASE PLATE JF156-S-07 APG3102-S-08-JD FRONT COVER JF156-S-08 APG3102-S-09-JD...
  • Page 46 2000W Generator Frame Assembly...

  • Page 47: Frame Assembly

    2000W Generator Frame Assembly Part. No APA Part No. Description APG3102-T-01-JD SUPPORT FRAME(RIGHT) JF156-T-01 APG3102-T-02-JD SUPPORT FRAME(LEFT) JF156-T-02 APG3102-T-03-JD BOLT(M6 x 105) JF156-T-03 APG3102-T-04-JD SHOCK ABSORPTION PAD JF156-T-04 APG3102-T-05-JD BUSHING JF156-T-05 APG3102-T-06-JD WHEEL SHAFT JF156-T-06 APG3102-T-07-JD SHAFT BUSHING JF156-T-07 APG3102-T-08-JD SHOCK ABSORPTION JF156-T-08 APG3102-T-09-JD...

  • Page 48: Handle Assembly

    2000W Generator Handle Assembly Part. No APA Part No. Description APG3102-U-01-JD ARCHED HANDLE JF156-U-01 APG3102-U-02-JD HANDLE AXES JF156-U-02 APG3102-U-03-JD U HANDLE JF156-U-03 APG3102-U-04-JD C HANDLE JF156-U-04 APG3102-U-05-JD D HANDLE JF156-U-05 APG3102-U-06-JD REPLACEMENT SPRING JF156-U-06 APG3102-U-07-JD RUBBER BUSHING JF156-U-07 APG3102-U-08-JD RACHET BUSHING JF156-U-08...
  • Page 49 2000W Generator Carbon Canister assy. (APG3102 ONLY) Part. No APA Part No. Description APG3102C-V-01-JD BRACKER A JF156-V-01 APG3102C-V-02-JD FLANGE BOLT (M6X12) JF156-V-02 APG3102C-V-03-JD FUEL TUBE A JF156-V-03 APG3102C-V-04-JD CARBON CANISTER JF156-V-04 APG3102C-V-05-JD FUEL TUBE B JF156-V-05 APG3102C-V-06-JD BRACKER B JF156-V-06...
  • Page 50 2000W Generator...

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