STEELE PRODUCTS SP-GD650E Owner's Manual
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STEELE PRODUCTS SP-GD650E Owner's Manual

6500 watt diesel generator
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Owner's Manual
5P-fiDS50E
I_
WARNING! To Reduce The Risk Of Injury, User 1
FOR SERVICE CALL:Q@@
OOE
EQQt
PAHA SERVIC|Q LLAME: 1818LIm_Li_
LW_I, Jl,W _
&

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Summary of Contents for STEELE PRODUCTS SP-GD650E

  • Page 1 Owner's Manual WARNING! To Reduce The Risk Of Injury, User 1 FOR SERVICE CALL:Q@@ EQQt 5P-fiDS50E PAHA SERVIC|Q LLAME: 1818LIm_Li_ LW_I, Jl,W _ &...
  • Page 2 Preface This manual will instruct you in the proper operation and service of your diesel generator. Please read this manual prior to using the generatore to ensure safe and proper operation. At all times, follow the instructions to keep the generator in the best working condition and to extend its life.
  • Page 3 Warning: Preventthe threat of fire o Never add fuel while the engine is running, o Wipe off any spilled fuel with a clean cloth before starting, o Keep all explosive and flammable items safely away from the generator. o Maintain adequate ventilation with at least three feet of clear space...
  • Page 4 Note: This generator is not waterproof and therefore should not be placed in rain, snow, standing water or any area where there could be water spray. Operating a unit in these environments may cause electrical short circuits that can cause electrical shocks. o This generator should also be grounded...
  • Page 5 ADANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell• tf you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.

  • Page 6: Table Of Contents

    1.Technical Specifications andData ..........2.Configurations 3.Before Starting YourGenerator ..........4.Sta_ing theGenerator ............5.Operating Y ourGenerator ............6.YourGenerato_ Capacity ............7.Stopping YourGenerator ............. 8.Periodic Maintenance andTesting ........9.Long-Term Storage ..............10 Troubleshooting & Solutions ........Parts Diagram ................. V '_nty 12.

  • Page 7: Technical Specifications Anddata

    1.Techcial Specifications and Data Model SP-GD650E Rated frequency 60 Hz Rated voltage 240V / 120V Rated current 21A / 42A Rated output power 5,000 watts Max output power 6,500 watts Rated rotation speed 3,600 RPM Phase number Single Pole number Excitation transistorized Self-excitation constant voltage (AVR)

  • Page 8: Configurations

    2. Configurations 2.1 Parts name AC output Circuit breaker(AC SW) DC output Engine starter swffch Low oii pressure Fue! filler _p indicator _amp Outlet for c_ling...
  • Page 9 2_2 Control panel...

  • Page 10: Before Starting Yourgenerator

    3. Before Starting Your Generator 3.1 Selection and handling of diesel fuel • Only use light diesel fuel • Keep dust and water out of the fuel. Failure to do so will create problems with the injection pump and nozzles. •...
  • Page 11 • Oil Selection it is very important that you seiect the prope_ engine oi_ to maintain the life and performance of your generator, if inferior or the wrong weight oil is used, or if your engine oil is not replaced periodically, there is a risk of major damage to your engine due to overheating.
  • Page 12 2, Reattach the airfi_ter cover tighten the wing nut. Ei_.tmet_t 3.4 Checking the Gene_tor Make sure that you turn off the main switch and any other e{ectrical load before inspecting the generator. Warning: • Turn main switch before starting • The generator must _ grounded to prevent etectric shock 2, O_rating...
  • Page 13 3_5 How to open the cabinet door and remove the protective coven on the gene_tor. Always open the generator cabinet door and inspect the engine prior to sta_ing the generator. To do this, simply turn the lever counterclockwise raise the door Loosen the wing nu_ on the air cleaner and inspect the cieaner.

  • Page 14: Sta_Ing Thegenerator

    4. StaGing the Generator Warning: De net plug in any teeis er devils prierte starting yeur g_nerater. 4.1 E_ectric S_rt_ng I Starting ( The preparatiens for e_ectric starting are the same as receiI starting) the fuel valve ,, Turn the ignition key cleckwise to the "START"...

  • Page 15: Operating Y Ourgenerator

    2. Battery: if the battery has an open ceii design, check the water leve! every month_ If it is _ow, refill using distilled water until the cell is full. If the battery is a sealed unit, check for cracks and Beaks Caution if the distilled water level is too Iow the engine may fail to start because there isn't sufficient...

  • Page 16: Yourgenerato_ Capacity

    the engine will automatically stop. If you attempt to start the generator without addressing the problem, the unit will not start. When the "low oil" light illuminates, check the oil level first to make certain that there adequate oil in the reservoir. Do not adjust either the engine governor bolt that controls engine speed or the fuel injection bolt that controls fuel mix.
  • Page 17 • When the dual voltage generator exceeds orisbelow t hese l evels, then the circuit breaker should beinthe "OFF" position. Ifnot b oth t he generator and the devices powered byitcan bedamaged. • Always connect devices tothegenerator with thehighest demand device firstandthenthe lesser d emand devices afterward.
  • Page 18 Cauti on • Identify and connect positive-to-positive and negative-to-negative poles from, the battery to the engine, Crossing the wires will destroy both the battery and the electrical components of your generator, • If you attempt to use a larger battery than recommended you will create excessive current that will blow the fuse in the generator, •...
  • Page 19 6.3 All electrical appliances, particularly motor driven equipment, have extremely highly levels of current draw during their start_up period. The table below provides a quick reference regarding connecting different types of devices to the generator. WA_AGE EYJ&,MPLE TYPICAL TYPE APPLIANCE APPLIANCE RATED STARTING...

  • Page 20: Stopping Yourgenerator

    7. Stopping Your Generator Step I: Disconnect aH electrica{ plugs from the generator outiets _fore turning off the generator! Step i1: Turn off the circuit breaker on the generator. Step Ill:: Set the starter lewel in the "run" position, operating the generator for about three minutes with nothing plugged in.

  • Page 21: Periodic Maintenance Andtesting

    8. Periodic Maintenance and Testing Periodic inspections and service very important maintaining your generator's engine in proper working order. The fol!owing chart indicates your inspection and _rvice frequency. Please keep this chart handy and refer to it as needed. Warning: •...
  • Page 22 8.t Replacing the Engine Operate the engine for two to three minutes without allowing the engine to get hot. Turn off the engine While the engine is still swarm_ remove the oil filter cap and the drain plug located on the bottom of the cylinder block, allowing the old oil to drain, Inse_ the drain plug...
  • Page 23 Turn the fuei vaive to "OFF position. Remove the smaii screw from the fuel valve, removing the fue{ filter from i_s pod. '#'#ash the filter thorougMy with diesei fuel. Replace the rifler and all pa_s to their origina_ position 8,5 Tightening the Cylinder Head Bolt...
  • Page 24 8,7 Checking refilling and charging the batte_ Your diesei generator uses battery for starting. Through use, the batte_ may naturaity lose some of its charge along with the distilled water inside. Before starting your generator_ periodically check for physical damage to the batte_ and also the fluid levels, ff the batte_...

  • Page 25: Long-Term Storage

    9. Long-Term Storage If your plan on storing your generator for _riods of time exceeding one month, pRease follow these guidelines: Operate the engine for two to three minutes Do not allow the engine to get hoL Turn offthe engine White the engine is still warm, drain the crankcase oil by opening the oii drain plug.

  • Page 26: Troubleshooting & Solutions

    l O.Troubleshooting and Solutions Problem Possible Causes Remedies INot enough fuel Refill with fuel Fuel valve is not open Open the fuel valve i The engine start lever is not Turn it to the RUN position fin RUN position Fuel injection pump and Remove the nozzle and nozzle not delivering fuel, or repair it at test table not delivering sufficient fuel...

  • Page 27: 11, Parts Diagram

    APA Part No. Part No. Descri pti on APG3202-A-01 --FI- 951759-A-01 --I-I- Diesel Engine Assembly APG3202-A-02-'I-I" 951759-A-02-q-I" Electric Machine Assembly A PG3202-A-03-TT 951759-A-03 -TT Chassis Left Side Plate A PG3202-A-04--FI- 951759-A-04-TT A PG3202-A-05-'I-I" 951759-A-05-TT Housing Unit A PG3202-A-06-TT 951759-A-06-TT Right Side Plate A PG3202-A-07--FI"...
  • Page 28 APA Part No. Part No. DescripUo n APG3202-B-01 -TT 951759-B-01 -TT Air Cooled Diesel APG3202-B-02-TT 951759-B-02-TT Gasket 6 APG3202-B-03-TT 951759-B-03-TT Front Air Cover Weldment APG3202-B-04-TT 951759-B-04-TT Hexagonal Bolt M8x16 APG3202-B-05-TT 951759-B-05-TT Elastic Gasket 8 APG3202-B-06-TT 951759-B-06-TT Gasket 8 APG3202-B-07-TT 951759-B-07-TT Hexagonal Bolt M8x20 APG3202-B-08-TT 951759-B-08-TT...
  • Page 29 IPart No. APA Part No. Description APG3202-C-01 -TT 951759-C-01 -TT Electric Machine Unit APG3202-C-02-TT 951759-C-02--F1 Front Cover of Electric Machine APG3202-C-03-TT 951759-C-03-TT Hexagonal Bolt M8x30 APG3202-C-04-TT 951 759-C-04-'I-I" Screw M5xl 2 APG3202-C-05-TT 951759-C-05-TT APG3202-C-06-TT 951759-C-06-TT Rotor APG3202-C-07-TT 951759-C-07--I-I- Clip APG3202-C-08-TT 951759-C-08-TT Gasket APG3202-C-09-TT...
  • Page 30 Chassis Assembly APA Part No, Part No, DescripUo. APG3202-D-01 -TT 951 759-D-01 -'IT Win q Nut M6 APG3202-D-02-TT 951 759-D-02-TT Accumulator Pressure Plate APG3202-D-03-TT 951 759-D-03-TT Accumulator Mount Rod APG3202-D-04-TT 951 759-D-04-TT Accumulator Washer APG3202-D-05-TT 951 759-D-05-TT Hexagonal Bolt M6x20 APG3202-D-06-TT 951 759-D-06-TT Accumulator Support Plate...
  • Page 31 APA Part No, Part No. Descriptio n APG3202-E-01 -TT 951759-E-01-TT Radiator Unit APG3202-E-02-TT 951759-E-02-TT Hexa,qonal Bolt M6xl 6 APG3202-E-03-TT 951759-E-03-TT Elastic Gasket 6 APG3202-E-04-TT 951759-E-04-TT Bi,cjGasket 6 APG3202-E-05-TT 951759-E-O5-TT Left Side Plate Weldment...
  • Page 32 APA Part No, Part No, Description APG3202-F-01 -TT 951759-F-01 -TT Lock Knob APG3202-F-02-TT 951759-F-02-TT Washer APG3202-F-03-TT 951759-F-03-TT Nut M5 APG3202-F-04-TT 951759-F-04-TT Lock APG3202-F-05-TT 951759-F-05-TT Screw M5X12 APG3202-F-06-TT 951759-F-06-TT Lock Mount Plate APG3202-F-07-TT 951759-F-07-TT Hexagonal Bolt M6xl 6 APG3202-F-08-TT 951759-F-08-TT Elastic Gasket 6 APG3202-F-09-TT 951759-F-09-TT Big Gasket 6...
  • Page 33 APA Part No. Part No. Description APG3202-G-01-TT 951759-G-01-TT Tank Cover Plate APG3202-G-02-TT 951759-G-02-TT Elastic Gasket 5 APG3202-G-03-TT 951759-G-03-TT Screw M5xl 2 APG3202-G-04-TT Air Cleaner Cover Plate 951759-G-04-TT APG3202-G-05-TT 951759-G-05-TT Big Gasket 6 APG3202-G-06-TT 951759-G-06-TT Elastic Gaske 6 APG3202-G-07-TT 951759-G-07-TT Bolt M6x16 APG3202-G-08-TT 951759-G-08-TT Hexagonal Bolt M6x16...
  • Page 34 APA Part No. Part No. Description A PG3202-H-01 -TT 951759-H-01 -TT Fuel Tank A PG3202-H-02-TT 951759-H-02-TT Fuel Tank Cover A PG3202-H-03-TT 951759-H-03-TT Fuel Filter A PG3202-H-04-TT 951759-H-04-TT Fuel Tank Weldment A PG3202-H-05-TT 951759-H-05-TT Oil Indicator A PG3202-H-06-TT 951759-H-06-TT Screw M5xl 2 A PG3202-H-07-TT 951759-H-07-TT Elastic Gasket 5...
  • Page 35 APA Part No, Part No, Description A PG3 202-1-01 -TT 951759-1-01-TT Exhaust Pipe Washer A PG3 202-1-02-TT 951759-1-02-TT Gasket 8 A PG3 202-1-03-TT 951759-1-03-TT Elastic Gasket 8 A PG3 202-1-04-TT 951759-1-04-TT Nut M8 A PG3202-1-05-TT 951759- I-05-TT Exhaust Pipe Unit A PG3 202-1-06-TT 951759-1-06-TT One-lever Muffler Unit...
  • Page 36 APA Part No. Part No. Description APG3202-J-01 -TT 951759-J-01 -TT Screw M6X 12 APG3202-J-02-TT 951759-J-02-TT Start Key APG3202-J-03-TT 951759-J-03-TT Power Indicator APG3202-J-04-TT 951759-J-04-TT Low oil pressure Indicator APG3202-J-05-TT 951759-J-05-TT Voltmeter A PG3202-J-06-TT 951759-J-06-TT Hour mete r APG3202-J-07-TT 951759-J-07-TT 3-prong plug APG3202-J-08-TT 951759-J-08-TT 4-prong...
  • Page 37 BATTERY INSTALLATION RED BATTERY WIRE THE PRESS PLATE OF BATTERY BATTERY ANO B_CK BATTERY WIRE 12V BATTERY BATTERY CATHODE 1. Loosen t:he two bolts on the battery press plate, 2,Take out the battery, 3. Connect the red batte_ wire to the anode, 4.

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