Expobar G-10 Service Manual
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Expobar G-10 Service Manual

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G-10
CAPSULE GROUP
SERVICE MANUAL
R
SM_EN
Date.: 140328

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  • Page 1 G-10 CAPSULE GROUP SERVICE MANUAL SM_EN Date.: 140328...

  • Page 2: Table Of Contents

    TECHNICAL SPECIFICATIONS ...........................8 Data sheet ..........................................8 Accessories..........................................8 OVERVIEW OF COMPONENTS ..........................9 G-10 MINI CONTROL 2GR CAPSULE ................................9 G-10 DISPLAY CONTROL 2GR CAPSULE ..............................10 DIMENSION SKETCH ..............................11 G-10 MINI CONTROL 2GR CAPSULE ................................11 G-10 DISPLAY CONTROL 2GR CAPSULE ..............................12 TRANSPORT ..................................13...
  • Page 3 LED flashing sequence......................................31 Maintenance cycles ........................................32 Temperature unit (ºC or ºF) ....................................32 Temperature unit (ºC or ºF) ....................................32 Water filter: softener regeneration ...................................32 MESSAGES AND ALARMS ............................33 TROUBLESHOOTING ..............................34 ELECTRICAL DIAGRAMS .............................35 Complete electrical diagram: G-10 Mini 2Gr Capsule Group ........................35...
  • Page 4 Capsule group ........................................57 Capsule group Caffitaly......................................59 Capsule group Lavazza ......................................61 Adjustable outlet ........................................63 G-10 2Gr Capsule Group: water supply and drainage set .......................... 65 Steam tap ..........................................67 Turbo-Steamer ........................................69 Hot water taps ........................................71 SERVICE INTERVALS ...............................73...

  • Page 5: Symbol Description

    SYMBOL DESCRIPTION G-10 CAPSULE GROUP Hazard intensity levels There are three different levels of hazard intensity, identified by signal words DANGER, WARNING and IMPORTANT. The level of hazard is determined by the following definitions. Observe the statements to ensure safety, performance, prevent injury and machine damage.

  • Page 6: General

    GENERAL G-10 CAPSULE GROUP Introduction Thank you for choosing the G-10 capsule group espresso machine. We hope you enjoy it ! Read the user manual before using the machine. Keep this manual close to hand for future This manual contains important instructions on reference.

  • Page 7: Precautions

    GENERAL G-10 CAPSULE GROUP Do not remove or disable any of the mechanical, units of the same model. Do not place other electrical or thermal protection mechanisms. heavier packages on top of the box. In case of emergency, (e.g. the machine catches fire...

  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS G-10 CAPSULE GROUP Data sheet MODEL SPECIFICATIONS G-10 MINI CONTROL G-10 DISPLAY CONTROL 2GR CAPSULE 2GR CAPSULE Steam wand 1 unit 2 units Hot water outlet 1 unit 1 unit Turbo steamer Optional Temperature control Regulated by pressure switch...

  • Page 9: Overview Of Components

    OVERVIEW OF COMPONENTS G-10 CAPSULE GROUP Front view of the machine G-10 MINI CONTROL 2GR CAPSULE Steam wand Button panel Hot water tap Steam tap Capsule group lever Hot water outlet ON/OFF switch Capsule drawer Pump pressure gauge Boiler pressure...

  • Page 10: Display Control 2Gr Capsule

    OVERVIEW OF COMPONENTS G-10 CAPSULE GROUP Front view of the machine G-10 DISPLAY CONTROL 2GR CAPSULE Hot water tap Capsule group lever Steam tap Button Hot water outlet Steam wand Display panel Heater element lamp Pump pressure gauge Adjustable coffee...

  • Page 11: Dimension Sketch

    DIMENSION SKETCH G-10 CAPSULE GROUP G-10 MINI CONTROL 2GR CAPSULE Model Min.~ Max. 530 mm 460 mm 590 mm 58 mm ~ 115 mm 680 mm G-10 MINI 2Gr...

  • Page 12: Display Control 2Gr Capsule

    DIMENSION SKETCH G-10 CAPSULE GROUP G-10 DISPLAY CONTROL 2GR CAPSULE Model Min.~ Max. 530 mm 680 mm 590 mm 58 mm ~ 115 mm 680 mm G-10 2Gr...

  • Page 13: Transport

    TRANSPORT G-10 CAPSULE GROUP Packaging The machine is shipped in a unique carton box which uses expanded polystyrene paddings. The machine box is provided with conventional symbols that can be perfectly visible during the handling and storage tasks. The machine box must stay in a vertical position during the transport. Do not tip or try to place the box tilted sideways in any way.

  • Page 14: Electrical Connection

    INSTALLATION G-10 CAPSULE GROUP Electrical connection The coffee machine should only be connected to the power supply by qualified personnel. The following safety instructions should be followed at all times: Check that the electrical specifications on the ratings plate match the specifications of the power supply at the point of installation.

  • Page 15: Water Connection

    INSTALLATION G-10 CAPSULE GROUP Water connection The Installation of the machine to a water mains connection must be done by a qualified person. Rinse around 20 liters of water from the main water supply before connecting the machine to the water connection.

  • Page 16: Cleaning And Care

    CLEANING AND CARE G-10 CAPSULE GROUP Coffee machine cleaning Important: To obtain the best efficiency, quality and performance of the machine, you should always follow the cleaning and care instructions provided in this manual. Turn off the power switch when cleaning the exterior of the machine.

  • Page 17: Rinsing The Capsule Group

    CLEANING AND MAINTENANCE G-10 CAPSULE GROUP Rinsing the capsule group Open the lever so the last used capsule Push down the lever into locked position. falls into the capsule drawer and the group Start the continuous brewing and stop after becomes empty.

  • Page 18: Cleaning The Capsule Group

    CLEANING AND MAINTENANCE G-10 CAPSULE GROUP Cleaning the capsule group Cleaning with powder Open the lever so the last used capsule falls Push down the lever into locked position. into the capsule drawer and the group becomes Start the continuous brewing and stop after 20 empty.

  • Page 19: Disassemble The Group Gasket

    CLEANING AND MAINTENANCE G-10 CAPSULE GROUP Disassemble the group gasket Switch off the machine and open Use your fingers to push the metal Once the metal ring had been up the capsule group. tension ring backwards until it released, use your fingers/nails releases from the gasket.

  • Page 20: Removing The Adjustable Spout

    CLEANING AND MAINTENANCE G-10 CAPSULE GROUP Removing the adjustable spout Pull down the spout to its lowest position. on each side that hold the spout in place and pull downwards. Once in its lowest position, squeeze the hooks Cleaning the adjustable spout...

  • Page 21: Replacement Kits For Capsule Group

    CLEANING AND MAINTENANCE G-10 CAPSULE GROUP Replacement kits for capsule group Replacing the pinch chamber kit Remove the screws and then Take out the old chamber Align the chamber and push in pull out the axles holding the and replace with a new pinch the axles again and fasten all pinch chamber.

  • Page 22: Additional Handling Of The Machine

    CLEANING AND MAINTENANCE G-10 CAPSULE GROUP Additional handling of the machine Important: Avoid placing wet cups directly on the cup shelf, it may drip into the machine and cause machine damage. To prevent the machine from malfunctioning, it is necessary to use the original capsules for which the machine is designed.

  • Page 23: Programming

    PROGRAMMING G-10 CAPSULE GROUP Electronic control panel Button functions Here is some of the additional functions that the electronics offers: Volume control of four different espresso drinks per brewing group. Time-controlled hot water dispensing. (if available) Automatic filling and level control of the boiler.

  • Page 24: Additional Functions Accessible From The Display

    PROGRAMMING G-10 CAPSULE GROUP Additional functions accessible from the display CREM XXX ºC hh:mm Programmable pub- Current time licity EXPOBAR SELECT Boiler temperature Machines equipped with a display include the following additional functions: Automatic daily on/off timer (stand-by). Clock settings (current time and date).

  • Page 25: Accessing The Counters

    PROGRAMMING G-10 CAPSULE GROUP Accessing the counters With the machine switched ON, hold down the Continuous Dispensing button Dose programming for over 8 seconds (until the "Dose programming" menu is displayed, see fig. 02). Select 30 s Fig. 02 Hold down the Continuous Dispensing button until the "Set clock"...

  • Page 26: Service: Service Alert

    PROGRAMMING G-10 CAPSULE GROUP Service: service alert This counter displays the number of coffees/infusions (individual servings) dispensed by Service the machine (see fig. 06). NNNN How to access it: Press the Continuous Dispensing button when the litre Fig. 06 counter is displayed.

  • Page 27: Service Programming

    SERVICE PROGRAMMING G-10 CAPSULE GROUP Reset parameters to factory default To reset the control panel settings to the factory default: Data reset Switch off the machine at the power switch. completed Press and hold down the '1 Short Espresso' , 2 Short Espressos Fig.

  • Page 28: Name 1: Programming The Publicity Display (Upper Line)

    SERVICE PROGRAMMING G-10 CAPSULE GROUP Name 1: Programming the publicity display (upper line) The display comprises two rows of 16 characters. The publicity messages displayed on Name 1 these two lines can be edited in this menu (see fig. 13) and the next one.

  • Page 29: Dose Programming

    SERVICE PROGRAMMING G-10 CAPSULE GROUP Dose programming This menu is used to enable/disable coffee-dose programming (see fig. 16). Dose programming When disabled, users are not able to modify the doses (as described in the user Enabled/Disabled manual). This mode is intended to prevent users setting inappropriate doses.

  • Page 30: Electronic Steam Wand

    SERVICE PROGRAMMING G-10 CAPSULE GROUP Electronic steam wand If the machine has an electronic steam wand (no manual steam tap), this menu is used Steam tap Gr. to select (via the Continuous Dispensing button) which button panel will control the wand.

  • Page 31: Grinding Alert

    SERVICE PROGRAMMING G-10 CAPSULE GROUP Grinding alert This setting is used to enable/disable the coffee-dispensing monitor (see fig. 22). This Grinding alert analyses dispensing speed and, depending on this value, indicates if the coffee is too Enabled/Disabled finely or too coarsely ground. If the dispensing speed is between the pre-established values, the "OK"...

  • Page 32: Maintenance Cycles

    SERVICE PROGRAMMING G-10 CAPSULE GROUP Maintenance cycles This menu sets the number of coffees dispensed per maintenance cycle (before Maintenance cycles replacing shower plates, gaskets, etc.). When the dispensing counter reaches the N000 number set (see fig. 26), the "Service" message will be displayed.

  • Page 33: Messages And Alarms

    MESSAGES AND ALARMS G-10 CAPSULE GROUP Alarm Fault in volumetric counter N / Flow fault detected in counter N Counter Vol. Gr. N Time-out alarm Check that the machine is receiving water. Boiler filling Sensor fault Temperature gauge fault Service the machine.

  • Page 34: Troubleshooting

    TROUBLESHOOTING G-10 CAPSULE GROUP The following checks can be carried out by users once the machine has been turned off and disconnected from the power supply. For all other non-specified machine faults, disconnect the machine from the power supply and immediately contact authorised and qualified service personnel.

  • Page 35: Electrical Diagrams

    ELECTRICAL DIAGRAMS G-10 CAPSULE GROUP Complete electrical diagram: G-10 Mini 2Gr Capsule Group...

  • Page 36: Secondary Electrical Diagram: G-10 2Gr Capsule Group

    ELECTRICAL DIAGRAMS G-10 CAPSULE GROUP Secondary electrical diagram: G-10 2Gr Capsule Group...

  • Page 37: Electrical Power Diagram: G-10 2Gr Capsule Group

    ELECTRICAL DIAGRAMS G-10 CAPSULE GROUP Electrical power diagram: G-10 2Gr Capsule Group 230V 1N~ HEATING ELEMENT 3050W- 2GR REF. 60900001 REF. 60901001 N - O L1 - R R.E.C. (3-32V) R.E. REF.60800101 REF. 38027000 230V 1N~ HEATING ELEMENT 2500W REF. 60901001 I.L.

  • Page 38: Cappuccino Turbo-Steamer

    ELECTRICAL DIAGRAMS G-10 CAPSULE GROUP Turbo-Steamer...

  • Page 39: Electrical Components

    ELECTRICAL COMPONENTS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group View Part No. Description C60100410 Control Board 3D5 Xlc C60800100 Static Relay C60900035 Switch Red Components common to both models View Part No. Description 60100300 G-10 BUTTON PANEL C60800103 Relay Protection Cover...

  • Page 40: Dispaly 2Gr Capsule Group

    ELECTRICAL COMPONENTS G-10 CAPSULE GROUP G-10 Dispaly 2Gr Capsule Group View Part No. Description C60100034 Switchboard 3D5 Disp Lux C60101046 Button Battery D20 Cr2032 C60800101 Static Relay 4-32 C60100301 Display Control Mega/G10 New Elegan C60100305 Black G-10 Display Membrane C40000050...

  • Page 41: Detail Drawings

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: Housing parts Drawing...
  • Page 42 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: Housing parts Part list POS. Part No. Description C17020016 Top Front G-10 Mini Capsule C21005022 Outlet Support Panel C21001095 Capsule Funnel 2Gr G-10 /Diamant C17120116 Supp Front Panel G-10 Mini Capsule...

  • Page 43: 2Gr Capsule Group: Housing Parts

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: Housing parts Drawing...
  • Page 44 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: Housing parts Part list POS. Part No. Description C*70300010A Expobar Anagram Nickel C11000210 Lower Trim G10 2Gr C20000166 Inox Drip Tray 2Gr C20000216 Grill For 2Gr C70000026 Aluminum Angle Bead L115mm...

  • Page 45: Mini 2Gr Capsule Group: Water System

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: water system Drawing...
  • Page 46 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: water system Part list POS. Part No. Description -------- Steam Tap C60000062 D-40 One Reading Manometer Orman C35110530 Pipe Manometer -------- Capsule Group C35040117 4Ltrs Grinder's Steam Pipe C35021000 Silicon Hose Dia4*7Mm C35021016 Mts.

  • Page 47: 2Gr Capsule Group: Water System

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: water system Drawing 20 19...
  • Page 48 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: water system Part list POS. Part No. Description -------- Steam Tap -------- Automatic Water Tap C35040117 4Ltrs Grinder's Steam Pipe -------- Capsule Group C35040118 Pipe Water Filling Mini C35021000 Silicon Hose Dia4*7Mm C35021016 Mts.

  • Page 49: Mini 2Gr Capsule Group: Boiler Assembly

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: boiler assembly Drawing...
  • Page 50 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: boiler assembly Part list POS. Part No. Description C30600012 Automatic Straight Racorg1/4M-Tube4 C30600020 Connector Straight G1/4M Tube 4 C30000210M Thermics Inf. Adaptor 1/2X1/4X1/4 C50010010 21.1*25.7* 1/2 Teflon Gasket C65000200 Non Suction Valve...

  • Page 51: 2Gr Capsule Group: Boiler Assembly

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: boiler assembly Drawing...
  • Page 52 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: boiler assembly Part list POS. Part No. Description C15100020 Boiler 2Gr 11Lts. C50010010 21.1*25.7* 1/2 Teflon Gasket C30000210M Thermics Inf. Adaptor 1/2X1/4X1/4 C50010020 13.2*18.2*2.5 1/4 Teflon Gasket C30000220 Cone Injector 1/4...

  • Page 53: Mini 2Gr Capsule Group: Rotary Pump

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: Rotary pump Drawing...
  • Page 54 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: Rotary pump Part list POS. Part No. Description C60000025 Compact Engine Motor 230V 50/60Hz C60000023 Compact Engine Motor 110V 50/60Hz C30000019 Cardan Joint Pump C30000022 Cardan Joint Pump Flat C30000240...

  • Page 55: 2Gr Capsule Group: Rotary Pump

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: Rotary pump Drawing...
  • Page 56 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: Rotary pump Part list POS. Part No. Description C60000016 Motor Crem 230V/50Hz C60000028 Motor Crem 120V C30000019 Cardan Joint Pump C30000022 Cardan Joint Pump Flat C30000240 PUMP ADAPTOR 3/8 X 3/8...

  • Page 57: Capsule Group

    DETAIL DRAWINGS G-10 CAPSULE GROUP Capsule group Drawing...
  • Page 58 DETAIL DRAWINGS G-10 CAPSULE GROUP Capsule group Part list POS. Part No. Description C25093331 HEXAGON HEAD SCREWS M3*16 C60900031 AUTOEXP. MINISWITCH 83160 G. C25679906 RETAINNG WASHERS FOR SHAFTS C30210136 Stop Bushing D22x7 C30210090 SS LEFT PANEL CAPSULE GROUP C30210100 SS guide arm...

  • Page 59: Capsule Group Caffitaly

    DETAIL DRAWINGS G-10 CAPSULE GROUP Capsule group Caffitaly Drawing...
  • Page 60 DETAIL DRAWINGS G-10 CAPSULE GROUP Capsule group Caffitaly Part list POS. Part No. Description CESC81000 Capsule Holder Kit Caffitaly CESC82000 Capsule Pinch Chamber Caffitaly C30600009 Automatic Elbow Racor G1/8F-Tube 4 C50000112 Gasket D7x2 Vmq-70 (Red) C50000060 Main Capsule Group Gasket...

  • Page 61: Capsule Group Lavazza

    DETAIL DRAWINGS G-10 CAPSULE GROUP Capsule group Lavazza Drawing...
  • Page 62 DETAIL DRAWINGS G-10 CAPSULE GROUP Capsule group Lavazza Part list POS. Part No. Description CESC81005 Capsule Holder Kit Lavazza CESC81010 Capsule Holder Kit Lavazza B CESC82005 Capsule Pinch Chamber Lavazza CESC82010 Capsule Pinch Chamber Lavazza B C30600009 Automatic Elbow Racor G1/8F-Tube 4...

  • Page 63: Adjustable Outlet

    DETAIL DRAWINGS G-10 CAPSULE GROUP Adjustable outlet Drawing Part list POS. Part No. Description C30210180 Top Frame Adjustable Outlet C25200003 Screw For Plastic 3 X 8 C30210200 Coffee Guide Funnel C30210190 Adjustable Outlet Body C30210211 Outlet Nozzle Type C30210212 Outlet Funnel Type...
  • Page 64 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 Mini 2Gr Capsule Group: water supply and drainage set Drawing Part list POS. Part No. Description C60100045 Flowmeter Ul/Netw. Brass Tef+Led C30600012 Automatic Straight Racorg1/4M-Tube4 C30000510 Conical Adaptor 1/4*1/4 Electron C35040101 Mini Brass Tube For Battery...

  • Page 65: 2Gr Capsule Group: Water Supply And Drainage Set

    DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: water supply and drainage set Drawing...
  • Page 66 DETAIL DRAWINGS G-10 CAPSULE GROUP G-10 2Gr Capsule Group: water supply and drainage set Part list POS. Part No. Description C60000105 50/60Hz 220V Solenoid Electrovalve C50000105 Large Autofill Solenoid Gasket C50000110 Small Autofill Solenoid Gasket C30000215 Conical Bend Adaptor 1/4 X 1/4...

  • Page 67: Steam Tap

    DETAIL DRAWINGS G-10 CAPSULE GROUP Steam tap Drawing 05 06 07...
  • Page 68 DETAIL DRAWINGS G-10 CAPSULE GROUP Steam tap Part list POS. Part No. Description C30370070 TAP BODY C30370060 CLOSE NUT C30370050 CLOSING SHAFT M-6 C30370040 SHAFT SPRING C30370065 PUSH CAP C30370020 SHAFT RING C30370030 GASKET C30370010 TAP FITTING C30370140 TAP FIXING NUT...

  • Page 69: Turbo-Steamer

    DETAIL DRAWINGS G-10 CAPSULE GROUP Turbo-Steamer Drawing...
  • Page 70 DETAIL DRAWINGS G-10 CAPSULE GROUP Turbo-Steamer Part list POS. Part No. Description C30000510 Conical Adaptor 1/4*1/4 Electron C60000120 Ev Turbo Steamer C30700000 Barb Connector-1/8 C30500005 Male Hose Adapter Elow C30000235 Male Adapter 1/4*3/8*M-5 Water C50010080 Gasket Tap Steam/Water Teflon C30370076...

  • Page 71: Hot Water Taps

    DETAIL DRAWINGS G-10 CAPSULE GROUP Hot water taps Drawing 01 02 05 06 07...
  • Page 72 DETAIL DRAWINGS G-10 CAPSULE GROUP Hot water taps Part list POS. Part No. Description C30370070 Tap Body C30370060 Close Nut C30370050 Closing Shaft M-6 C30370040 Shaft Spring C30370065 Push Cap C30370020 Shaft Ring C30370030 Gasket C30370010 Tap Fitting C30370140 Tap Fixing Nut...

  • Page 73: Service Intervals

    SERVICE INTERVALS G-10 CAPSULE GROUP G-10 Mini Control 2Gr Capsule Months (Cycles) Main components Part No. 6 (12500) 12 (25000) 18 (37500) 24 (50000) Boiler Check Replace Check Replace Connector Straight G1/4M Tube 4 C30600020 Replace Replace Non Suction Valve...

  • Page 74: Display Control 2Gr Capsule

    SERVICE INTERVALS G-10 CAPSULE GROUP G-10 Display Control 2Gr Capsule Months (Cycles) Main components Part No. 6 (12500) 12 (25000) 18 (37500) 24 (50000) Boiler Check Replace Check Replace Connector Straight G1/4M Tube 4 C30600020 Replace Replace Non Suction Valve...

  • Page 75: Technical Support

    For the warranty to be valid, the conditions for maintenance must have been followed in accordance with our instructions, proper care must have been taken and any claim against the warranty must be sent without delay. The equipment in question may not be used while awaiting service if there is any risk that the damage or defect would worsen.

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