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Related Manuals for Sola Hevi Duty S5K
Summary of Contents for Sola Hevi Duty S5K
- Page 1 S5K Modular UPS ANUAL 208/240V 60Hz 12 to 20 kVA...
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Page 3: Table Of Contents
TABLE OF CONTENTS ......... 1 MPORTANT AFETY NSTRUCTIONS... - Page 4 Operating Instructions ........19 .
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Page 5: Important Safety Instructions
This manual contains important instructions that and is to be installed by qualified personnel. should be closely followed during installation and Electromagnetic Compatibility—The S5K maintenance of this UPS unit and during the Modular UPS complies with the limits for a Class A installation and replacement of Power and Battery digital device, pursuant to Part 15 of FCC rules. -
Page 6: Glossary Of Symbols
GLOSSARY OF SYMBOLS • Risk of electrical shock Indicates caution followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve-regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage Standby... -
Page 7: Introduction
Introduction General Description Modes of Operation Major Components... -
Page 8: General Description
• Output Transformer - for isolation The S5K Modular UPS was designed to provide maximum system availability to business-critical Communications equipment. The S5K Modular UPS is also an easily adaptable UPS system. - Page 9 User Interface Control Enable REPO Intellislot™ Switch (SW2) Terminal Communications Ports Port 1 Port 2 Port 3 Port 4 COM1 COM2 DB-9 Communication Ports Power Module Bays Battery Module Bays Output Power Terminal 208/240 Jumper Input Power Terminal Input Earth Terminal Manual Bypass...
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Page 10: Modes Of Operation
MODES OF OPERATION The S5K Modular UPS is designed to operate as a true on-line system in the following modes: Normal Mode Recharge Mode The Power Module rectifiers derive power from a When AC utility is restored, the unit will... -
Page 11: Major Components
The S5K Modular UPS operates. Unit Frame The S5K Modular’s frame houses all of the other system components. Looking at the front of the S5K Modular UPS, one sees a series of plastic bezels. By grasping these bezels from the side and pulling out, you will remove the bezel to reveal the Battery / Power Module bays. -
Page 12: User Interface Module
User Interface Module System Control Module The User Interface Module is the primary source The System Control Module is the of communication between the UPS and the communications backbone of the UPS. It gathers user. From the interface, the user can: input from all modules and processes the data to control the operation of the system —... -
Page 13: Power Module
The Power Module maintains the condition of The Battery Modules provide backup power in the power in the S5K Modular UPS. Each module is event of input utility failure. Each module contains an independent 4 kVA unit, consisting of a power... -
Page 15: Installation
Installation Preparation Unloading Cable Installation Communications... -
Page 16: Preparation
Upon receiving the UPS, examine the packaging for any signs of mishandling or damage. If any Max Weight H x W x D damage is noted, call your local Sola/Hevi-Duty kg (lb) mm (in) representative and/or notify your carrier. 1346 x 508 x 711... -
Page 17: Unloading
UNLOADING Unloading the UPS CAUTION: This UPS is very heavy (see weight in Site Preparation on page 12). At least two people should be present to unload it from the pallet. 1. Once the UPS is near the desired operating location, remove the cardboard cover. -
Page 18: Stationary Mounting
Stationary Mounting 5. Once the UPS is in the desired location, adjust the leveling feet to secure its position. Additional stability can be added by bolting the mounting brackets (used in shipping) to the floor. 13 mm (1/2") For greater stability, use a higher-grade bolt. Refer to the dimensions below when drilling holes for stationary mounting. -
Page 19: Cable Installation
CABLE INSTALLATION Wiring Preparation Power Cable Installation Refer to the chart below when selecting cables WARNING: Power Cable and Protection Ratings Please read this section thoroughly before attempting to install wiring to this unit. 120 V 208 V 240 V Be sure that the unit is not connected to any power source before installing any wiring to this Max Input Current in... -
Page 20: Input Wiring (Tb1)
2, 3 Use only the connections listed above. Other con- nections will produce nonstandard voltages. Note The S5K Modular UPS contains an isolation transformer that generates a neutral conductor for the connected equipment. The UPS is a separately derived source and Grounding Conductor Installation contains a neutral to ground bonding jumper. -
Page 21: Connecting To External Panel Boards
Connecting to External REPO Switch Panel Boards The S5K Modular UPS is equipped with a Remote Emergency Power Off (REPO) switch. If connected equipment operates at 240 VAC only or 120 VAC only or is a mixture of both, use a... -
Page 22: Communications
The contacts are rated 48 VDC, 1 amp maximum and are compatible with the MultiLink software. COM 2 - Serial The S5K Modular UPS is able to communicate via Sola/Hevi-Duty proprietary protocol. The pin-out configuration of the DB-9 connector is:... -
Page 23: Operating Instructions
Operating Instructions Controls and Indicators Operating Procedures Main Menu... -
Page 24: Controls And Indicators
Buttons Fault/Warning and Status LEDs Refer to the legend below to properly navigate the Refer to the legend below to indicate occurrence S5K Modular User Interface. when an LED is lit. Fault/Warning Solid - A UPS fault condition has occurred. - Page 25 Status LED Modes LED Off LED On LED Flashing UPS is Off or Initializing UPS is On, Utility is Good and Output is Off UPS is On, Utility is Good and Output is On (Normal Operation) UPS is On, Utility is Bad and Output is On (On Battery Operation) UPS is On, Utility is Bad and Output is Off UPS is in Bypass Operation...
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Page 26: Navigating The Menu
Navigating the Menu In order to review or change any settings on the UPS, it must be navigated using the buttons shown on the previous page. Because some menus contain more than four rows of information, you may see an arrow on the display pointing up or down (as shown below) —... -
Page 27: Operating Procedures
OPERATING PROCEDURES Start-Up and Initialization Manual Transfer to Bypass Follow these steps in order to start up the UPS. In the event of a UPS overload or failure, the UPS will transfer to bypass via its automatic bypass 1. Ensure the manual bypass switch is in UPS switch. -
Page 28: Main Menu
MAIN MENU After initialization, the button will take you to the Main Menu. From here you may check on the status of the UPS, review the event and alarm log, configure your UPS and even receive instructions on replacing modules. The Main Menu is divided into eight sub-menus as shown below: Main Menu >... -
Page 29: Ups Status Screen
UPS Status Screen From the Main Menu the user may select UPS Status and press . Once at the UPS Status Screen, the user may access any information on the present condition of the UPS. Note the chart below when reviewing the UPS. -
Page 30: Ups Configuration Screen
Bypass Alarm Mode Alarm Settings Bypass Alarm Mode Redundant Alarm: Mode: Enable Enabled/Disabled Max Load: Enabled/ Disabled Service Contact Intelli-Battery Ca. Service Contact Intelli-Batteries Sola/Hevi-Duty 1-800-377-4384 Auto Restart Air Filter Reminder Mode: Disable Air Filter Reminder Batt % Mode: 26 weeks Delay... -
Page 31: Change Configuration Settings
Starting from the Main Menu, locate and press UPS Configuration. From the UPS Configuration screen, select the Change Settings option. Here one may configure the S5K Modular UPS from a large variety of selections. Items indicated by an asterisk (*) or underlined are the selected settings. - Page 32 DST (Daylight Savings Time), change the Day, Low Battery Warning: Notifies user how much run Date and Time setting on S5K Modular. When time is available. Can be set from 1 to 30 minutes. enabled, the time will automatically adjust to Daylight Saving Time.
- Page 33 Max Load Alarm Set: Allows an alarm to set ™ If you are using MultiLink software, this when the S5K Modular’s load reaches a specific parameter should be enabled in order for the UPS level. output to be turned off once the operating system has been shutdown.
- Page 34 Change Settings Menu, cont’d Air Filter Reminder: Allows the user to set a warning reminder to check the air filters. Air Filter Reminder 2 weeks 4 weeks 10 weeks 26 weeks 52 weeks * Disable Factory Defaults: Allows the user to reset all settings to the values in effect when the UPS was shipped from the factory.
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Page 35: Ups Configuration Screen - Service Mode Menu
UPS Configuration Screen - Service Mode Menu Service Mode contains site identification information about the UPS system. The data is entered by Sola/ Hevi-Duty. To view the data, go to the Main Menu, select UPS Configuration and press . Next, select Service Mode and press Main Menu UPS Status... -
Page 36: Event Log
Event Log Alarm Log Accessing the Event Log enables the user to scroll Alarms affecting the S5K Modular UPS can be through the S5K Modular’s past 255 occurrences. viewed at the Alarm Log screen. To access the To open the Event Log, start at the Main Menu,... -
Page 37: Module Replacement
Module Replacement The user interface also supplies instructions for removing and replacing modules. From the Main Menu, access the module replacement screen and select the type of module. Refer to the screens below: Main Menu Main Menu Control Module w/ Redundant Power Module w/ Redundant UPS Status UPS Status... -
Page 38: Tools
Tools The Tools option allows the user to carry out certain tests and clear failures. From the Main Menu, select Tools and press Main Menu UPS Status UPS Configuration Display Date/Time Event Log Alarm Log Transfer to Bypass Module Replacement >... -
Page 39: Troubleshooting
Troubleshooting Alarm Messages Module LED Indication Module Replacement... -
Page 40: Alarm Messages
A list of possible alarm messages is displayed below. If you encounter one of these or other alarm messages and are unsure of the corrective action to take, please contact a qualified Sola/Hevi-Duty representative at the number listed on the back of this manual. - Page 41 Alarm Message Cause Action Match module serial number to serial number in Power Module Warning Something abnormal occurring Alarm Log or Event Log, Contact qualified assis- tance Match module serial number to serial number in Battery Module Warn Something abnormal occurring Alarm Log or Event Log, Contact qualified assis- tance Match module serial number to serial number in...
- Page 42 Alarm Message Cause Action Load exceeds frame Load is greater then the rated Remove some of the connected load limit frame limit. Battery Card Warning Something abnormal occurring Contact qualified assistance Battery Card Failure An Intelli-Battery Card has failed Replace faulty card Configuration error! Re- The configurations in the UI and To clear, review or change configuration settings...
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Page 43: Module Led Indication
Module failed, is off-line and module control is functioning. FLASHING Abnormal operation, re-insert module. If this persists, contact Sola/Hevi-Duty at 1-800-377-4384. FLASHING If this persists for more than 30 seconds, check to verify the lever is in the down position, otherwise the module is faulty. -
Page 44: Module Replacement
Do not responsible way that complies with local remove more than one module at a codes / regulations or return to Sola/Hevi-Duty time. Failure to do so may cause unit to tip over and cause serious injury. -
Page 45: Adding Or Replacing Modules
Power Modules must be installed in a bay in the 2. The attached cable will be connected to an top half of the S5K Modular frame. Battery Intellislot card, found in a port between the Modules can be installed in any bay of the UPS control modules. -
Page 47: Maintenance
Maintenance Proper Care Scheduled Maintenance Replacing Fan Filters... -
Page 48: Maintenance
Proper Care Replacing Fan Filters Keeping your Sola/Hevi-Duty S5K Modular UPS The S5K Modular’s intake fans contain filters that operating properly is imperative to optimal will need to be replaced or cleaned periodically, performance and life of the unit. It is depending on the surrounding environment. -
Page 49: Reference
Reference Specifications Battery Run Times Warranty... -
Page 50: Specifications
SPECIFICATIONS • General & Environmental Units Configuration Unit Rating 11.2 Conducted and Radiated EMC Levels FCC Part 15, Class A Compliant Safety Standards UL 1778; c-UL Compliant Immunity Standards IEEE C62.41, Category B Mechanical Units Width 20 (508) Dimensions Depth in (mm) 28 (711) Height... -
Page 51: Battery Run Times
BATTERY RUN TIMES Internal and External (minutes) • Quantity of External Quantity of Battery Modules Battery Cabinets with Charger Load Load Watts 20,000 16,000 20,000 15,750 20,000 15,400 20,000 15,050 20,000 14,700 20,000 14,350 20,000 14,000 19,500 13,360 19,000 13,300 18,500 12,950 18,000... - Page 52 When using an External Battery Cabinet (s), one External Battery Cable or External Battery Adapter must be ordered to make the connection to the S5K Modular UPS. Connections between multiple External Battery Cabinets are made using contractor- supplied wiring and conduit.
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Page 53: Warranty
If the UPS fails to conform to the above warranty within the two-year warranty period, Sola/ Hevi-Duty will repair or replace the UPS, at Sola/Hevi-Duty’s option. Repairs or replacements are warranted for the remainder of the original warranty period. Purchaser should ccontact Sola/Hevi-Duty at 1-800-377-4384. -
Page 56: Technical Support
While every precaution has been taken to ensure accuracy and completeness in this manual, Sola/Hevi-Duty assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2002 Sola/Hevi-Duty. All rights reserved throughout the world. Specifications subject to change without notice.
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