Sola Hevi Duty S4K5U6000-5 User Manual

On-line ups 230vac
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P
A
OWER
VAILABILITY
S4K5U6000-5
U
M
SER
ANUAL
On-Line UPS
230VAC
Para español, consulte www.solaheviduty.com/products/ups/UPSmanuals.htm.
Die deutsche Fassung finden Sie auf www.solaheviduty.com/products/ups/UPSmanuals.htm.

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Summary of Contents for Sola Hevi Duty S4K5U6000-5

  • Page 1 OWER VAILABILITY S4K5U6000-5 ANUAL On-Line UPS 230VAC Para español, consulte www.solaheviduty.com/products/ups/UPSmanuals.htm. Die deutsche Fassung finden Sie auf www.solaheviduty.com/products/ups/UPSmanuals.htm.
  • Page 3: Table Of Contents

    ROGRAM S4K5U6000-5 Configuration Program Features ........18 7.1.1...
  • Page 4 Fault Indicator LED (Red) ........... . 20 Bypass Indicator LED (Amber) .
  • Page 5 FIGURES Figure 1 S4K5U, front view..............7 Figure 2 S4K5U, rear view .
  • Page 6 TABLES Table 1 Electrical specifications ............16 Table 2 DB-9 pin assignment .
  • Page 7: Important Safety Instructions

    UPS performance alters in use. Refer all faults to your dealer. Only trained engineers authorized by Sola/Hevi-Duty should perform troubleshooting. To replace bat- teries, refer all servicing to qualified service personnel. Proper disposal of batteries is required. Refer to your local laws and regulations for disposal requirements.
  • Page 8: Wichtige Sicherheitsanweisungen

    Leistung der USV schwankt, darf sie nicht weiter verwendet werden. Melden Sie alle Fehler Ihrem Händler. Nur geschulte Techniker, die von Sola/Hevi-Duty entsprechend autorisiert wurden, dürfen eine Fehlersuche durchführen. Beim Ersetzen von Batterien müssen alle Wartungsmaßnahmen von qual- ifiziertem Service-Personal durchgeführt werden. Batterien müssen ordnungsgemäß entsorgt wer- den.
  • Page 9: Glossary O F Symbols

    LOSSARY YMBOLS Risk of electrical shock Gefahr eines Stromschlags Indicates caution followed by important instructions Zeigt einen Vorsichtshinweis an, auf den wichtige Anweisungen folgen AC input Wechselstromeingang AC output Wechselstromausgang Requests the user to consult the manual Fordert den Benutzer dazu auf, das Handbuch zu konsultieren Indicates the unit contains a valve-regulated lead acid battery Gibt an, dass das Gerät über eine Bleisäurebatterie mit PbH2SO4...
  • Page 10: Introduction

    The S4K5U has an interface port for communication between the UPS and a network server or other computer systems. This port provides detailed operating information including voltages, currents, and alarm status to the host system when used in conjunction with Sola/Hevi-Duty MultiLink™ soft- ware. MultiLink software can also remotely control UPS operation.
  • Page 11: System Description

    System Description YSTEM ESCRIPTION Input Output Dynamic Bypass Rectifier TVSS & /PFC Inverter EMI/RFI DC-to-DC Filters Converter Battery Battery Charger Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters These UPS components provide surge protection and filter both electromagnetic interference (EMI) and radio frequency interference (RFI).
  • Page 12: Dc-To-Dc Converter

    System Description DC-to-DC Converter The DC to DC converter utilizes energy from the battery system and raises the DC voltage to the opti- mum operating voltage for the inverter. This allows the inverter to operate continuously at its opti- mum efficiency and voltage, thus increasing reliability. Battery The S4K5U utilizes valve-regulated, nonspillable, lead acid batteries.
  • Page 13: Major Components

    Major Components AJOR OMPONENTS The S4K5U is composed of three major assemblies to provide easier handling, installation, and versa- tility. Main Frame and Electronics This 5U cabinet is shipped with internal batteries installed and a bypass hardwire distribution box attached and ready to install. Figure 1 S4K5U, front view Top Cover...
  • Page 14: Internal Battery Packs

    Major Components Figure 2 S4K5U, rear view Battery Disconnect External Battery Fans Connector UPS Output Circuit Breaker DB-9 Communication REPO Connector Port Relay Card Slot Removable Power Distribution Box Serial Card Slot (SNMP WEB CARD or MULTIPORT4CARD) Input Circuit Breaker Internal Battery Packs The UPS has two internal battery packs behind a battery access door on the front of the unit.
  • Page 15: Removable Power Distribution Box

    Major Components Removable Power Distribution Box The UPS arrives with a bypass hardwire power distribution pack installed. This box always contains the UPS input circuit breaker. Optional versions may be available to replace the standard box for custom installations. Power distribution boxes, basic, optional Figure 4 Optional Hardwire Power Dist.
  • Page 16: What ' S Included

    What’s Included ’ NCLUDED The S4K5U are shipped with the following items: • S4K5U6000-5 user manual • Vertical display overlay • MultiLink software CD • MultiLink serial cable, 10 ft (3m) • Rack mount handles • Support base - 2 •...
  • Page 17: Installation And Configuration

    6.0 - Initial Start-Up and Electrical Checks. Visually inspect the UPS for freight damage. Report any damage to the carrier and your local dealer or Sola/Hevi-Duty representative. CAUTION The UPS is heavy (see 13.0 - Specifications (Sechnische Daten)). Take proper precautions when lifting or moving it.
  • Page 18: Installing The Adjustable Rack-Mount Kit-Sold Separately

    Installation and Configuration 5.1.3 Installing the Adjustable Rack-Mount Kit—Sold Separately This kit contains parts needed to mount several different models of UPS and external battery cabi- nets into EIA310-D standard four-post racks that are 18-32" deep (457-813mm). The weight limit per pair of adjustable rack-mounting brackets is 91 kg (200lbs.).
  • Page 19 Installation and Configuration 4. Get eight (8) M4 screws and eight (8) M4 nuts from the M4 nuts hardware pack in this kit. Each nut has a locking, nylon screws insert that begins gripping the screw when it is halfway tight.
  • Page 20: External Battery Cabinet Installation

    Installation and Configuration External Battery Cabinet Installation Optional Sola/Hevi-Duty external battery cabinets may be connected to the UPS to provide additional battery run time. External battery cabinets are designed to be placed on one side of the UPS or stacked beneath the UPS.
  • Page 21: Connect The Internal Batteries Using The External Connector

    Installation and Configuration Connect the Internal Batteries Using the External Connector The internal connectors of the internal battery packs will be connected when shipped. However, the internal batteries will be disconnected from the UPS using a rear panel connector. The connector attaches to the UPS in both the open and closed position using two screws.
  • Page 22: Figure 6 Distribution Box Electrical Connections Diagram

    Installation and Configuration Figure 6 Distribution box electrical connections diagram S4KPAD-CEHW S4KPAD-CEHW-MBS Input Mains Mains Input Byp. Input Input Output Output External External Inv. Branch Branch Output Output UPS - PFC, Battery, Inverter UPS - PFC, Battery, Inverter S4KPAD-CEHW and S4KPAD-CEHW-MBS Terminal Block Connections Conduit entry holes are provided on the rear and side of the box.
  • Page 23: Initial Start -U P And Electrical Checks

    Initial Start-Up and Electrical Checks NITIAL TART P AND LECTRICAL HECKS 1. Verify that the Input Output circuit breakers are off. 2. During initial system checks, disconnect all loads (open load disconnects). 3. Inspect all wiring, cables, and connection. 4. If external battery cabinets are used, verify that the battery interconnect cables are fully inserted in the sockets.
  • Page 24: Configuration Program

    UPS is put into full-time service powering the critical load. For most users operating with 230VAC and with no external batteries, the factory default settings will be adequate. S4K5U6000-5 and S4K5U4500-5 Configuration Program Features • Select one of three L-N output voltages to match local voltages. • Enable/Disable Auto-Restart.
  • Page 25: Controls And Indicators

    • After 24 hours, retest the batteries. • After the batteries have been retested, if only three of the five Battery LEDs illuminate, contact your local dealer, Sola/Hevi-Duty representative or Sola/Hevi-Duty Technical Support Services. Standby/Manual Bypass Button This button controls output power to connected load(s) and has dual functions: Standby and Manual Bypass.
  • Page 26: Load Level Indicators (4 Green, 1 Amber)

    Controls and Indicators Load Level Indicators (4 Green, 1 Amber) The load level indicators display the approximate electrical load placed upon the UPS at all times. Battery Level Indicators (5 Green) The battery level indicators display approximate battery capacity at all times. The S4K5U is equipped with automatic and remote battery test features.
  • Page 27: Operating Instructions

    Operating Instructions PERATING NSTRUCTIONS Normal Mode Operation During normal operation, mains power provides energy to the UPS. The filters, power factor correction circuit and the inverter process this power to provide computer grade power to connected loads. The UPS maintains the batteries in a fully charged state. The four green load level LEDs indicate an approximate level of AC INPUT BATTERY...
  • Page 28: Communications

    2. 2. Pin 4 requires a 5-12 VDC signal to shutdown. This normally comes form the serial port using Sola/Hevi-Duty's contact closure cable. It cannot be used with just a contact closure unless the relay is used to switch a voltage source. A 5-12 VDC signal for 1.5 seconds or greater is required to signal a shutdown.
  • Page 29: Ups Intelligent Communications

    MultiLink when you purchase a Multi- Link License Kit. For more information about the Intellislot SNMP WEB CARD and MultiLink license Kits, visit our Web site (www.Sola/Hevi-Duty.com) or contact your local dealer or Sola/Hevi- Duty representative.
  • Page 30: Remote Emergency Power Off

    Communications 10.4 Remote Emergency Power Off The UPS is equipped with a Remote Emergency Power Off (REPO) connector. The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS input feeder breaker to remove all sources of power to the UPS and connected equipment to comply with national and local wiring codes and regulations.
  • Page 31: Maintenance

    BYPASS The S4K5U is designed to allow the user to safely replace the internal batteries. Read the safety cau- tions before proceeding. Contact your local dealer or Sola/Hevi-Duty representative to obtain the appropriate replacement battery kit part number and pricing.
  • Page 32: 11.1.1 Internal Battery Replacement

    • Legen Sie keine Werkzeuge oder sonstige Metallgegenstände oben auf die Batterien. • Wenn der als Ersatz gedachte Batteriesatz in irgendeiner Weise beschädigt ist oder Leck- agen aufweist, wenden Sie sich umgehend an Ihren örtlichen Händler oder Sola/Hevi-Duty- Vertreter. • Batterien dürfen auf keinen Fall verbrannt werden. Die Batterien könnten dabei explodi- eren.
  • Page 33 Compare new and old battery assemblies to make sure they are the same. If so, proceed with Step 7; otherwise STOP and contact your local dealer, Sola/Hevi-Duty representative or the Sola/Hevi-Duty Technical Support Services. 7. Line up and slide in the new replacement battery pack while holding the internal connector out of the way.
  • Page 34: Ac Power Connections

    Maintenance 11.2 AC Power Connections Power connections may be disconnected from the UPS cabinet via a removable distribution box. This may be a convenient feature if the UPS must be moved a short distance or replaced. This box allows power connections to be conveniently disconnection from the main UPS cabinet. A label is attached to the UPS to describe these procedures.
  • Page 35: Troubleshooting

    5 minutes while the battery charger is not operational. If a problem persists, consult your local dealer, Sola/Hevi-Duty representative or contact the Sola/ Hevi-Duty Technical Support Services. Please have the UPS model number and serial number avail-...
  • Page 36: Table 5 Table

    DC-DC failure during battery 230VAC) / 345VDC(O/P 240VAC). UPS requires service. diagnostic LED C are mode. Contact your local dealer, Sola/Hevi-Duty representative or the illuminated. Sola/Hevi-Duty Technical Support Services. Fault and Bypass indicator UPS requires service. Contact your local dealer, Sola/Hevi-...
  • Page 37: Table 11 Table

    UPS shuts Charger malfunction Illuminated down. UPS requires service. Contact your local dealer, Sola/ Hevi-Duty representative or Sola/Hevi-Duty Technical Support Services. Check battery connections, completely power down and restart UPS. Battery source is not NOTE: If the battery circuit Battery LED is flashing.
  • Page 38: Battery Run Times

    Troubleshooting Table 6 Battery run times Load% 4500VA 6000VA Internal Battery (minutes) 100% Internal Battery + 1 External Battery Cabinet (minutes) 100% Internal Battery + 2 External Battery Cabinets (minutes) 100% Internal Battery + 3 External Battery Cabinets (minutes) 100% Internal Battery + 4 External Battery Cabinets (minutes)
  • Page 39: 12.0.1 Auto-Learning Battery Run Times

    Troubleshooting 12.0.1 Auto-Learning Battery Run Times As batteries age, the estimated runtimes may become less accurate. The S4K5U is programmed to “learn” from a full battery discharge and modify the estimated runtime for the measured battery capacity. This can improve accuracy and compensate for aging batteries or batteries that operate at different ambient temperatures.
  • Page 40: Specifications (Sechnische Daten )

    13.0 S PECIFICATIONS ECHNISCHE ATEN Table 7 UPS specifications Model Number S4K5U6000-5 S4K5U4500-5 Model Rating 6KVA / 4,200W 4.5KVA / 3,150W Dimensions mm (in.) Unit, W x D x H 221 x 547 x 430 (8.7 x 21.5 x 16.9) Shipping, W x D x H 560 x 690 x 500 (22.05 x 27.17 x 19.7)
  • Page 41: Table 8 Power Distribution Specifications

    Table 9 External battery cabinet specifications Model Number S4K240BAT Used w/ UPS model S4K5U6000-5, S4K5U4500-5 Dimensions, W x D x H, mm (in.) Unit (with bezel) 176 x 522 x 430 (6.9 x 20.55 x 16.9) Shipping 560 x 690 x 455 (22 x 27.2 x 17.9)
  • Page 42 Specifications (Sechnische Daten) Tabelle 10 Technische Daten zur USV Modellnummer S4K5U6000-5 S4K5U4500-5 Betriebsspannungsbereich ohne 176 – 276 V AC Batteriebetrieb Maximal zulässiger V AC-Wert 276 V AC Eingangsfrequenz ohne 40 - 70 Hz Batteriebetrieb Eingangsleistungsanschluss (Siehe 3.3 - Removable Power Distribution Box)
  • Page 43 Specifications (Sechnische Daten) Tabelle 12 Technische Daten zum externen Batteriegehäuse Modellnummer S4K240BAT Verwendet mit USV-Modell S4K5U6000-5, S4K5U4500-5 Abmessungen, B x T x H, mm (in.) Gerät (mit Blende) 176 x 522 x 430 (6,9 x 20,55 x 16,9) Versand 560 x 690 x 455 (22 x 27,2 x 17,9) Gewicht kg (lbs) Gerät...
  • Page 44 Specifications (Sechnische Daten)
  • Page 46 © 2005 Sola/Hevi-Duty. All rights reserved throughout the world. Specifications subject to change without notice. ® Sola/Hevi-Duty name and logo are registered trademarks of EGS Electrical Group, LLC. Intellislot is a registered trademark of Emerson Network Power. Multilink is a trademark of Emerson Network Power. All names referred to are trademarks or registered trademarks of their respective owners.

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