Studer OnAir 500 Modulo Installation And Service Instructions Manual

Studer OnAir 500 Modulo Installation And Service Instructions Manual

Studer onair 500 modulo digital mixing console
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OnAir 500 Modulo
Digital Mixing Console
Installation and Service Instructions

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Summary of Contents for Studer OnAir 500 Modulo

  • Page 1 OnAir 500 Modulo Digital Mixing Console Installation and Service Instructions...
  • Page 2 Copyright by Studer Professional Audio GmbH Studer Professional Audio GmbH Printed in the UK Technical Documentation Order no. 10.27.5091 (Ed. 0805) Althardstrasse 30 CH-8105 Regensdorf – Switzerland http://www.studer.ch Subject to change Studer is a registered trade mark of Studer Professional Audio GmbH, Regensdorf...
  • Page 3: Safety Information

    Safety Information Safety Information To reduce the risk of electric shock, do not remove covers. No user- serviceable parts inside. Refer servicing to qualified service personnel (i.e., persons having appropriate technical training and experience neces- sary to be aware of hazards to which they are exposed in performing a repair action, and of measures to minimize the danger of themselves).
  • Page 4 Installation/Maintenance/ESD General Installation Instructions Please consider besides these general instructions also any product-specific instructions in the “Installation” chapter of this manual. Unpacking Check the equipment for any transport damage. If the unit is mechanically damaged, if liquids have been spilled or if objects have fallen into the unit, it must not be connected to the AC power outlet, or it must be immediately disconnected by unplugging the power cable.
  • Page 5 ESD/Repair Class I Equipment (Mains Operation) Should the equipment be delivered without a matching mains cable, the latter has to be prepared by a trained person using the attached female plug (IEC320/C13 or IEC320/C19) with respect to the applicable regulations in your country.
  • Page 6 Installation/Maintenance/ESD tor) and that also takes into consideration the EMC requirements. When deciding between radial, surface, or combined grounding, the advan- tages and disadvantages should be carefully evaluated in each case. • Use shielded cables where shielding is specified. The connection of the shield to the corresponding connector terminal or housing should have a large surface and be corrosion-proof.
  • Page 7 ESD/Repair material in which the replacement assembly was shipped. If this should not be the case, any claim for a possible refund will be null and void. • Unpacked ESD sensitive components should only be handled in ESD protected areas (EPA, e.g. area for field service, repair or service bench) and only be touched by persons who wear a wristlet that is connected to the ground potential of the repair or service bench by a series resistor.
  • Page 8 Repair/Disposal SMD Components Studer has no commercially available SMD components in stock for serv- ice purposes. For repair, the corresponding devices have to be purchased locally. The specifications of special components can be found in the serv- ice manual. SMD components should only be replaced by skilled specialists using ap- propriate tools.
  • Page 9 Studer Professional Audio GmbH, CH-8105 Regensdorf, declare under our sole responsibility that the product Studer OnAir 500 Modulo, Digital Mixing Console (starting with serial no. 1059) to which this declaration relates, according to following regulations of EU directives and amendments •...
  • Page 10 Ambient Temperature Units and systems by Studer are generally designed for an ambient tem- perature range (i.e. temperature of the incoming air) of +5...+40 °C. When rack mounting the units, the intended air flow and herewith adequate cool- ing must be provided.
  • Page 11 Appendix evaporation (sublimation) may be expected; otherwise the system must be heated and dried while switched off. A system without visible internal formation of ice or condensation should be heated up with its own heat dissipation, as homogeneously (and subse- quently as slow) as possible;...
  • Page 12 Appendix Appendix 2: Mains Connector Strain Relief For anchoring connectors without a mechanical lock (e.g. IEC mains con- nectors), we recommend the following arrangement: Procedure: The cable clamp shipped with your unit is auto-adhesive. For mounting please follow the rules below: •...
  • Page 13 The following Terms and Conditions grant the right to use all programs of Studer that are part of the System and/or its options at the time of its deliv- ery to the Customer, as well as the installation software on the original data disk and the accompanying documentation (“License Material”).
  • Page 14 Reverse Engineering Reverse engineering is only permitted with the express consent of Studer. The consent of Studer can be obtained but is not limited to the case in which the interface-software can not be provided by Studer. In any case Studer has to be informed immediately upon complete or partial reverse engineering.
  • Page 15: Table Of Contents

    OnAir 500 Modulo Digital Mixing Console CONTENTS Introduction ..................................2 General ....................................3 Utilization for the Purpose Intended ..........................3 First Steps..................................3 2.2.1 Unpacking and Inspection............................. 3 2.2.2 Installation................................3 2.2.3 Adjustments, Repair, Cleaning ..........................4 Hardware ..................................... 5 Fader Module .................................
  • Page 16: Introduction

    The technical specifi cations, confi gurations and options as well as the op- eration are the same as with the standard Studer OnAir 500 digital mixing console. For operation and/or service, please consult the respective manuals. An OnAir 500 operating manual is shipped together with each OnAir 500 Modulo console.
  • Page 17: General

    OnAir 500 Modulo Digital Mixing Console GENERAL Utilization for the Purpose Intended The OnAir 500 Modulo mixing console is intended for professional use. It is presumed that the unit is operated only by trained personnel. Servicing is reserved to skilled technicians.
  • Page 18: Adjustments, Repair, Cleaning

    OnAir 500 Modulo Digital Mixing Console DC Operation : The console can be operated from a 24 V source (battery, external supply unit, UPS) through the respective 24 V connector provided on the rear panel. For DC operation it is mandatory that a UL approved, external fuse is in series with one of the supply lines (T 5 A H 250 V UL/CSA).
  • Page 19: Hardware

    OnAir 500 Modulo Digital Mixing Console HARDWARE Fader Module The fader module includes six channel faders with ON, OFF and CUE, SE- LECT and INPUT 2 keys. A four-character display at the top of the channel status window indicates the source name. A second source can be selected by the INPUT 2 key directly below the status window.
  • Page 20: 19" Processor Frame

    19” processor frame via a dedicated cable, except the meter module which is connected directly to the master module. Processor frame weight: approx. 12 kg, depending on version (Left: rear view of a processor frame for a 12-fader OnAir 500 Modulo con- sole). 482.6 mm (19")
  • Page 21: Meter Module

    5. 12-Fader Version: The OnAir 500 Modulo 12-fader version has a second Dual SPE Module PCB 1.942.486 plugged to the Master Backplane PCB, also refer to the diagram in chapter 4.1. In addition, there is a second Input Plug-In Unit in the upper part of the processor frame, consisting of Mic Input Unit, Analog Input Unit, and AES-S/PDIF Unit.
  • Page 22: Wiring

    OnAir 500 Modulo Digital Mixing Console WIRING Please note that the connecting cables from the processor frame to the in- dividual modules (see chapter 4.2) must by no means be connected or un- plugged while power is on – no hot-plugging is supported by the OnAir 500...
  • Page 23: System Wiring

    OnAir 500 Modulo Digital Mixing Console System Wiring 19" Processor Frame Meter Module Mains and/or 24 V 25-pin: 15-pin: 1.942.456.35 (2m) 1.942.456.25 (2m) 25-pin: 1.942.456.36 (10m) 1.942.456.26 (10m) 1.942.456.35 (2m) 1.942.456.37 (30m) 1.942.456.27 (30m) Master Module Fader Module 1 Fader Module 2...
  • Page 24: Connector Panel

    OnAir 500 Modulo Digital Mixing Console Connector Panel 10 Installation Instructions Date printed: 25.08.05...
  • Page 25: Upgrade From 6- To 12-Fader Version

    OnAir 500 Modulo Digital Mixing Console UPGRADE FROM 6- TO 12-FADER VERSION Upgrading a 6-fader OnAir 500 Modulo version to 12 faders can easily be performed in the fi eld. In order to do this, you need the following material: •...
  • Page 26: Diagrams

    OnAir 500 Modulo Digital Mixing Console DIAGRAMS Note: Due to the fact that some of the OnAir 500 Modulo’s electronics assemblies are identical with the ones of the OnAir 500 fi xed-frame version, please consult the OnAir 500 Service Instructions Manual (Order No. 10.27.5080) for servicing.
  • Page 27 OnAir 500 Modulo Digital Mixing Console Power Supply PCB 1.942.471.00 ( 0) Page: 1 of 2 with heat sink Date printed: 25.10.04...
  • Page 28 OnAir 500 Modulo Digital Mixing Console Power Supply PCB 1.942.471.00 ( 0) Page: 2 of 2 Date printed: 25.10.04...
  • Page 29 OnAir 500 Modulo Digital Mixing Console POWER SUPPLY OA500 Modulo 1.942.471.00 ( 0) Page: 1 of 1 Idx. Pos. Part No. Qty. Type/Val. Description Idx. Pos. Part No. Qty. Type/Val. Description 50.60.0001 1 pce BC847B NPN 45V 100mA SOT 23 59.60.3337...
  • Page 30 OnAir 500 Modulo Digital Mixing Console Master Backplane PCB 1.942.489.00 ( 0) Page: 1 of 5 Date printed: 25.10.04...
  • Page 31 OnAir 500 Modulo Digital Mixing Console Master Backplane PCB 1.942.489.00 ( 0) Page: 2 of 5 Date printed: 25.10.04...
  • Page 32 OnAir 500 Modulo Digital Mixing Console Master Backplane PCB 1.942.489.00 ( 0) Page: 3 of 5 Date printed: 25.10.04...
  • Page 33 OnAir 500 Modulo Digital Mixing Console Master Backplane PCB 1.942.489.00 ( 0) Page: 4 of 5 Date printed: 25.10.04...
  • Page 34 OnAir 500 Modulo Digital Mixing Console Master Backplane PCB 1.942.489.00 ( 0) Page: 5 of 5 Date printed: 25.10.04...
  • Page 35 OnAir 500 Modulo Digital Mixing Console Master Backplane PCB 1.942.489.00 ( 0) to R4 on Extension Backplane PCB Component Side Solder Side Date printed: 25.10.04...
  • Page 36 OnAir 500 Digital Mixing Console Master Backplane PCB 1.942.489.00 ( 0) Page: 1 of 1 Idx. Pos. Part No. Qty. Type/Val. Description Idx. Pos. Part No. Qty. Type/Val. Description 1 pce 10uF TANT 10V CASE B 1 pce 100R SM0805 1% 0.1W T200 1 pce 10uF TANT 10V CASE B...
  • Page 37 OnAir 500 Modulo Digital Mixing Console Extension Backplane PCB 1.942.454.00 ( 0) Page: 1 of 1 not used Date printed: 25.10.04...
  • Page 38 OnAir 500 Modulo Digital Mixing Console OnAir 500 Digital Mixing Console Extension Backplane PCB 1.942.454.00 ( 0) Extension Backplane PCB 1.942.454.00 ( 0) Page: 1 of 1 Idx. Pos. Part No. Qty. Type/Val. Description Idx. Pos. Part No. Qty. Type/Val.
  • Page 39 OnAir 500 Modulo Digital Mixing Console Backplane Modulo PCB 1.942.472.00 ( 0) Page: 1 of 1 10-pin flat cable Date printed: 25.10.04...
  • Page 40 OnAir 500 Modulo Digital Mixing Console Backplane Modulo PCB 1.942.472.00 ( 0) Backplane Modulo PCB 1.942.472.00 ( 0) Page: 1 of 1 Backplane OA 500 Modulo 1.942.472.00 ( 0) Page: 1 of 1 Page: 1 of 1 Idx. Pos. Part No.
  • Page 41 OnAir 500 Modulo Digital Mixing Console Input Interface PCB 1.942.473.00 ( 0) Page: 1 of 1 Date printed: 25.10.04...
  • Page 42 OnAir 500 Modulo Digital Mixing Console Input Interface PCB 1.942.473.00 ( 0) Input Interface PCB 1.942.473.00 ( 0) Input Interface 1.942.473.00 ( 0) Page: 1 of 1 Page: 1 of 1 Page: 1 of 1 Idx. Pos. Part No. Qty.
  • Page 43 OnAir 500 Modulo Digital Mixing Console Master Interface PCB 1.942.474.00 ( 0) Page: 1 of 2 Date printed: 24.08.05...
  • Page 44 OnAir 500 Modulo Digital Mixing Console Master Interface PCB 1.942.474.00 ( 0) Page: 2 of 2 Date printed: 25.10.04...
  • Page 45 OnAir 500 Modulo Digital Mixing Console Master Interface PCB 1.942.474.00 ( 0) Date printed: 25.10.04...
  • Page 46 OnAir 500 Modulo Digital Mixing Console Master Interface 1.942.474.00 ( 0) Page: 1 of 2 Idx. Pos. Part No. Qty. Type/Val. Description Idx. Pos. Part No. Qty. Type/Val. Description L 12 62.60.0903 1 pce Z600R SMD Bead 100mA, 0R45 59.68.0065 1 pce 16V, 4.0*5.7...
  • Page 47 OnAir 500 Modulo Digital Mixing Console Master Interface 1.942.474.00 ( 0) Page: 2 of 2 Idx. Pos. Part No. Qty. Type/Val. Description Idx. Pos. Part No. Qty. Type/Val. Description R 62 57.60.1220 1 pce MF, 1%, 0204, E24 R 63 57.60.1101...
  • Page 48 OnAir 500 Modulo Digital Mixing Console Level Meter Interface PCB 1.942.477.00 ( 0) Page: 1 of 2 Date printed: 25.10.04...
  • Page 49 OnAir 500 Modulo Digital Mixing Console Level Meter Interface PCB 1.942.477.00 ( 0) Page: 2 of 2 Date printed: 25.10.04...
  • Page 50 OnAir 500 Modulo Digital Mixing Console Level Meter Interface PCB 1.942.477.00 ( 0) Date printed: 25.10.04...
  • Page 51 OnAir 500 Modulo Digital Mixing Console Level Meter Interface 1.942.477.00 ( 0) Page: 1 of 1 Idx. Pos. Part No. Qty. Type/Val. Description Idx. Pos. Part No. Qty. Type/Val. Description R 15 57.60.1470 1 pce MF, 1%, 0204, E24 59.60.3337...

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