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Weldmatic Fabricator
[external wirefeeder]
Operators Manual
Weldmatic Fabricator MIG welder
Model No. CP117-2, Iss D
05/07
WELDING INDUSTRIES OF AUSTRALIA
a division of Welding Industries Ltd
ABN 18 004 547 111
Telephone 1300 300 884
Facsimile 1300 301 884
Email: Info@welding.com.au
www.welding.com.au
CP117-40 Rev F
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Summary of Contents for WIA CP117-2
- Page 1 Weldmatic Fabricator [external wirefeeder] Operators Manual Weldmatic Fabricator MIG welder Model No. CP117-2, Iss D 05/07 WELDING INDUSTRIES OF AUSTRALIA a division of Welding Industries Ltd ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email: Info@welding.com.au www.welding.com.au...
- Page 2 Weldmatic Fabricator Operators Manual Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07...
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Page 3: Table Of Contents
Contents Section General Information Page Safe Practices Introduction Receiving Specifications Controls Installation Normal Welding Sequence Basic Welding Information General Maintenance External Trouble Shooting Circuit Diagram Assembly and Parts Lists Warranty information Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 4: Safe Practices
A hard hat should be worn when others are working overhead. Flammable hair preparations should not be used by persons intending to weld or cut. Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... - Page 5 Walls touching combustibles on opposite sides should not be welded on or cut. Walls, ceilings, and floor near work should be protected by heat-resistant covers or shields. Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07...
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Page 6: Introduction
Fan on demand, fan operates only as required • (2) Eye bolts - 12mm to cool internal components. • (This) Operating Manual CP117-40. Insulation Class H, 140°C Rise. Wirefeeder Circuit Breaker Rating 5 Amps Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 7: Controls
4 Positive Welding Output Terminal wirefeeder supply circuit. 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder. 7 Wirefeeder Control Socket Connector for control cable from remote wirefeeder. Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 8: Installation
Source, as in Figure 2. Centralise the internal nut as the eye bolt is tightened. Use a bar through the centre of the eye bolts to tighten firmly. Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 9: Normal Welding Sequence
‘freeze’ in the weld pool • At the completion of any post-gas time set, the gas valve is de-energised and the flow of shielding gas ceases. Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 10: Basic Welding Information
The selected wirefeed speed must be matched Fig 5 “Bad” Weld with sufficient arc voltage; a speed increase requires an increase of arc voltage. Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 11: General Maintenance
Most causes of erratic wirefeed can be cured by basic maintenance. Check the General Maintenance section of the Wirefeeder Operators Manual for more details. Fig Gun Position Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 12: External Trouble Shooting
1 Check the rating of the mains supply circuit fault condition, the equipment should be breaker. The Weldmatic Fabricator should returned to a WIA Service agent. Phone be supplied from a 20 Amp or larger circuit 100 00 for details of your nearest breaker. -
Page 13: Circuit Diagram
Operators Manual Weldmatic Fabricator 10 Circuit Diagram - Power Source Fig Power Source Circuit Diagram Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... -
Page 14: Assembly And Parts Lists
Weldmatic Fabricator Operators Manual 11 Assembly and Parts List - Weldmatic Fabricator Power Source 7 12 7 13 Fig Weldmatic Fabricator Power Source Assembly Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07... - Page 15 Back Panel E0034 Fan Contactor E0043 Main Contactor E0035 Fan Thermostat (Rectifier & Inductor) M0019 Eye Bolt Not shown HA801AR Argon Regulator Not shown BEQ4012AR7EM 400 Amp Gun/cable Assembly, 3.6metre, Miller Connect Quality, Reliability, Performance Model No. CP117-2, Iss C 05/07...
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Page 16: Warranty Information
WIA. WIA’s option of repair or replacement will THIS WARRANTY IS EXPRESSLY IN LIEU OF be F.
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