D The machine is maintained with Tennant Company supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center, distributor, or from any of the Tennant Company subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy.
This section will list the controls and instruments on numerous sections filled with TENNANT part the machine, overview the machine operation, and numbers for the repair of the machine. Please read tell you how to transport and store the machine.
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You also serial number; such as (00000---002345). can order any of the individual parts listed under the parking brake if it is the only part you need. 365 MM173 (3--- 90) Home Find... Go To..
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These are the supplier breakdowns. The engine breakdown contains both supplier and TENNANT parts numbers for repair parts. Breakdowns for hydraulic and electrical components have TENNANT part numbers for the parts TENNANT supplies.
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ABOUT THIS MANUAL 365 MM173 (3--- 90) Home Find... Go To..
WARNING: To warn of hazards or unsafe on machine. practices which could result in severe -- Use TENNANT supplied or equivalent personal injury or death. replacement parts. FOR SAFETY: To identify actions which must be WARNING: Engine emits toxic gases.
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WARNING: LPG fuel is very cold. Frostbite can result. Wear gloves when connecting or disconnecting LPG hoses. WARNING: Stay clear of hopper lift arms when they are in motion. 365 MM173 (3--- 90) Home Find... Go To..
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SAFETY LABEL -- LOCATED ON LEFT SIDE OF SHROUD. OPERATOR COMPARTMENT. 05958 HOPPER SUPPORT BAR LABEL -- LOCATED ON HOPPER SUPPORT BAR AND ON EACH SIDE OF THE HOPPER. HOPPER CLEARANCE LABEL -- LOCATED ABOVE EACH FRONT WHEEL. 365 MM173 (3--- 90) Home Find... Go To..
33 lb (15 kg) LPG Maximum rated clemb/descent angle --- 15_ with Hydraulic system --- reservoir 5.3 gal (20 L) empty hopper, 10_ with hopper full total system 6 gal (23 L) 365 MM173 (3--- 90) Home Find... Go To..
SPECIFICATIONS MACHINE DIMENSIONS 58.3 in (1480 mm) 97 in (2460 mm) TOP VIEW 81.6 in (2075 mm) 108 in (2745 mm) 55 in (1400 mm) SIDE VIEW 02146 365 MM173 (3--- 90) Home Find... Go To..
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SPECIFICATIONS 365 MM173 (3--- 90) Home Find... Go To..
3. Check the hydraulic fluid level in the hydraulic fluid reservoir, using the dipstick provided. TENNANT hydraulic fluid is recommended. If TENNANT hydraulic fluid is not available, use only new, approved hydraulic fluid. See HYDRAULICS in the MAINTENANCE section. 4. Check the engine oil level.
G. Vacuum Wand Connection Door B. Overhead Guard H. Hopper Door C. Operator Seat Side Brush D. Steering Console J. Hopper Support Bar E. Engine Cover K. Main Brush Access Door F. Hopper Cover 365 MM173 (3--- 90) Home Find... Go To..
Hazard Light Main Brush Down Operational Lights Main Brush Up Hopper Door Close Hopper Door Open Hopper Down Hopper Up Main Brush 1 Main Brush 2 Vacuum Fan Filter Shaker Filter Clogged 365 MM173 (3--- 90) Home Find... Go To..
J. II Speedt Switch Y. Ignition Switch K. Hopper Door Switch Z. Hopper Support Bar L. Hopper Switch AA.Throttle Switch M. Side Brush Position Lever BB.Engine Choke Knob N. Main Brush Position Lever 365 MM173 (3--- 90) Home Find... Go To..
B. Weight Adjustment Lever C. Backrest Angle Knob FOR SAFETY: Before leaving or servicing D. Armrest machine; stop on level surface, set parking brake, and turn off the machine and remove key. 365 MM173 (3--- 90) Home Find... Go To..
(Hopper Door Open) of the switch. To close the middle (Idle) position. To speed up the engine to hopper door, press the top (Hopper Door Close) operating speed, place the switch in the top of the switch. (Fast) position. 365 MM173 (3--- 90) Home Find... Go To..
(Main Brush steering console. Free-Float) position. To adjust the angle of the steering console, push the lever forward, adjust the console to a comfortable angle, and release the lever. 365 MM173 (3--- 90) Home Find... Go To..
The starter motor may be damaged if it is operated operating. A horn button is located in the center of incorrectly. the steering wheel. FOR SAFETY: Before starting machine, make sure all safety devices are in place and operate properly. 2-10 365 MM173 (3--- 90) Home Find... Go To..
6. Turn the engine off. 02151 ENGAGED HOPPER SUPPORT BAR A. Front Bumper Slot B. Support Bar 5. Slowly lower the hopper so the front bumper rests securely on the support bar. 2-11 365 MM173 (3--- 90) Home Find... Go To..
7. Release the machine parking brake. Check the service records to determine service 8. Place the throttle control in the (Fast) position, requirements. and drive the machine to the area to be swept. 2-13 365 MM173 (3--- 90) Home Find... Go To..
5. Sweep as required. Down) position to lower and rotate the hopper into the operating position. 11. Press the bottom (Hopper Door Open) of the hopper door switch to open the hopper door. 2-14 365 MM173 (3--- 90) Home Find... Go To..
Remove the key from the ignition switch. FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, and turn off machine and remove key. 9. Close the LPG tank liquid service valve. 2-15 365 MM173 (3--- 90) Home Find... Go To..
TROUBLESHOOTING in the MAINTENANCE section: Main brush does not turn. See HYDRAULIC SYSTEM Side brush drive failure. TROUBLESHOOTING in the MAINTENANCE section: Side brush does not turn. Hopper full. Empty hopper. 2-16 365 MM173 (3--- 90) Home Find... Go To..
20. Close the hopper cover. 21. Return the vacuum wand and wand hose to their storage clips. 03775 CLOSING WAND DOOR A. Vacuum Wand Connection B. Wand Door Handles 7. Close the hopper cover. 2-17 365 MM173 (3--- 90) Home Find... Go To..
03779 CAB PRESSURIZER A. Defroster/Circulation Fan Switch B. Vent Controls C. Windshield Wiper Switch D. Heater Switch E. Dome Light Switch 2-18 365 MM173 (3--- 90) Home Find... Go To..
2. Stop the engine and set the machine parking brake. A. Jacking Location FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, and turn off machine. 2-19 365 MM173 (3--- 90) Home Find... Go To..
Oil adheres to cold metal surfaces much better than hot surfaces. 4. Replace the high tension coil wire and spark plugs. 5. Drain the gasoline from the carburetor. 2-21 365 MM173 (3--- 90) Home Find... Go To..
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OPERATION 2-22 365 MM173 (3--- 90) Home Find... Go To..
4. Machines below serial number 007000: Torque the cylinder head bolts to the proper specification. 5. Perform all 50-hour interval lubrication and maintenance procedures listed in the Maintenance chart. 365 MM173 (3--- 90) Home Find... Go To..
Check coolant level Clean exterior Hydraulic fluid reservoir Check fluid level HYDO Front tires Check pressure Rear tire Check pressure Engine fan belt (For Check tension machines serial number 007000 and above) 365 MM173 (3--- 90) Home Find... Go To..
Replace breather BF --- Brake fluid EO --- Engine oil HYDO --- Tennant Company or approved hydraulic fluid MPGM --- Multipurpose, water resistant, lithium base, moly-disulphide EP grease WG --- Water and permanent-type ethylene glycol antifreeze, one-to-one ratio NOTE: More frequent intervals may be required in extremely dusty conditions.
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EP grease to 02158 the two grease fittings after every 200 hours of SIDE BRUSH PIVOT operation. A. Side Brush Pivot B. Grease Fitting 03765 HOPPER PIVOT A. Hopper Pivot B. Grease Fitting 365 MM173 (3--- 90) Home Find... Go To..
FRONT WHEEL BEARINGS The front wheel bearings support the front half of the machine. They should be repacked with multipurpose, water resistant, lithium base, moly-disulphide EP grease after every 800 hours of operation. 365 MM173 (3--- 90) Home Find... Go To..
940--- 1010 SUS @ 210 F (99 78--- 84 122--- 130 TENNANT Hydraulic Fluids have a very flat viscosity 02160 HYDRAULIC FLUID RESERVOIR curve (synonymous with “high viscosity index”). The flat viscosity curve means that the thickness of the A. Filler Neck fluid is very constant over wide temperature ranges.
4. Check the hydraulic fluid level in the reservoir reservoir drain plug located on the bottom of with the reservoir dipstick. the reservoir to drain the hydraulic fluid. Discard the used hydraulic fluid. 365 MM173 (3--- 90) Home Find... Go To..
The machine hydraulic system is kept clean to a level of 10 microns by a hydraulic fluid filter. The hydraulic fluid filter is located in the left front of the machine engine compartment. 3-10 365 MM173 (3--- 90) Home Find... Go To..
“reverse” position and release it. The rear only. Block machine up with jack stands. wheel should stop rotating as soon as the pedal is released. Adjust the spring bracket as 4. Remove side engine access door. required. 3-11 365 MM173 (3--- 90) Home Find... Go To..
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16. Tighten the directional control pedal bolt. 17. Start the engine and raise the hopper. 18. Engage the hopper support bar. WARNING: Falling hopper. Engage hopper support bar before working under hopper. 3-12 365 MM173 (3--- 90) Home Find... Go To..
WARNING: Leaking hydraulic fluid under pressure can penetrate skin. Severe infection or death can result. Do not use body to locate leak. Use cardboard to locate leak. 3-13 365 MM173 (3--- 90) Home Find... Go To..
Main brush and vacuum fan Relief valve R1 is stuck Replace valve R1 does not turn. Hopper does open. not lift. Circuit breaker tripped CB-5. Reset circuit breaker CB-5. 3-15 365 MM173 (3--- 90) Home Find... Go To..
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Relief valve R2 has Clean or replace valve R2. Not functioning properly. contamination holding poppet off seat. Relief valve R3 has Clean or replace valve R3. contamination holding poppet off seat. 3-16 365 MM173 (3--- 90) Home Find... Go To..
The reverse flow flushing should be performed immediately after draining the cleaning solution. Flush the radiator first, then the engine, to allow the engine to cool as much as possible. 3-17 365 MM173 (3--- 90) Home Find... Go To..
Service the air filter element only when the air filter service indicator shows excessive restriction in the system. Do not remove the air filter element unless it is restricting air flow. 3-18 365 MM173 (3--- 90) Home Find... Go To..
NOTE: Machines with heavy-duty air cleaner accessory have a safety filter element. The safety filter element should be replaced, not cleaned, after the regular element has been damaged or has been cleaned three times. 3-19 365 MM173 (3--- 90) Home Find... Go To..
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Use care so the fins are not damaged. Make sure the element is seating evenly. Tighten the filter wing nut. 3-20 365 MM173 (3--- 90) Home Find... Go To..
Fire or explosion can result. Keep flames and sparks away. A. Carburetor B. Vaporizer-Regulator C. Fuel Filter Lock D. Pressure Relief Valve E. Tank Service Valve F. LPG Fuel Tank G. Oil Pressure Switch 3-21 365 MM173 (3--- 90) Home Find... Go To..
If the rain cap is missing, check for foreign matter and replace the rain cap. Do not tamper with the relief valve setting. 3-22 365 MM173 (3--- 90) Home Find... Go To..
Check for proper operation. 8. Store the tank in a designated safe area. 9. Select a filled LPG fuel tank and inspect it for damage or leaks. 3-23 365 MM173 (3--- 90) Home Find... Go To..
Kinked or restricted fuel line. Straighten or replace fuel line. Engine out of tune. Tune-up engine. Restricted air filter. Clean or replace air filter element. Vaporizer-regulator out of Adjust vaporizer-regulator. adjustment. 3-24 365 MM173 (3--- 90) Home Find... Go To..
The control box regulates the actuator, which in turn controls the throttle. The electronic governor is factory set and is not user serviceable. 3-25 365 MM173 (3--- 90) Home Find... Go To..
2. Use a new seat gasket and screw the plug in by hand. 3. Tighten the spark plugs to 22 to 28 ft lb (30 to 38 Nm) with a socket wrench of the correct size. 3-26 365 MM173 (3--- 90) Home Find... Go To..
INSTALLING IGNITION POINTS A. Retaining Lockscrew B. Pin C. Ignition Point Assembly D. Hole E. Advance Plate 3. Remove the ignition points attaching screw and lift out the ignition point assembly. 3-27 365 MM173 (3--- 90) Home Find... Go To..
9. After adjusting timing, be sure to increase the engine idle speed to its normal setting. 00696 ENGINE TIMING MARKS A. Timing Pointer B. Crankshaft Pulley 3-28 365 MM173 (3--- 90) Home Find... Go To..
20 to 30 ft lb (27 to 41 Nm), then to 50 to 55 ft lb (68 to 75 Nm), and then to 65 to 70 ft lb (88 to 95 Nm). 3-29 365 MM173 (3--- 90) Home Find... Go To..
007000) intake 0.018 to 0.020 in (0.45 to 0.50 mm) exhaust Valve clearances, cold 0.009 in (For machines serial (0.22 mm) number 007000 and above) intake 0.013 in (0.32 mm) exhaust 3-30 365 MM173 (3--- 90) Home Find... Go To..
If when checking battery specific gravity, one or more battery cells tests lower than the other battery cells, (0.050 or more) the cell is damaged, shorted, or is about to fail. 3-31 365 MM173 (3--- 90) Home Find... Go To..
The chain is attached to the machine by a rear brush skirt retaining bolt. The chain should make contact with the floor at all times. 3-36 365 MM173 (3--- 90) Home Find... Go To..
FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, and turn off machine. 2. Push the hopper cover latch release lever to open the hopper cover. 3-37 365 MM173 (3--- 90) Home Find... Go To..
5. Thread the two bolts through the mounting C. Reset Button springs and into the dust filter frame. Tighten the bolts. 6. Reconnect the shaker motor wire connectors. 7. Close the hopper cover. 3-38 365 MM173 (3--- 90) Home Find... Go To..
The hopper adjustments must be made in the order specified. Make all adjustments with the engine off and parking brake set. If the adjustments are made with the hopper raised, be sure to engage the hopper safety support bar. 3-39 365 MM173 (3--- 90) Home Find... Go To..
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Readjust as necessary. 02179 STOP BOLT 02180 WEDGE STOP A. Lift Linkage A. Left Slider Pin B. Stop Bolt B. Wedge Stop Bolt C. Hydraulic Cylinder C. Wedge Stop 3-40 365 MM173 (3--- 90) Home Find... Go To..
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ENGAGED ARM LOCK BRACKET A. Arm Lock Bracket B. Lift Arm C. Lift Arm Stop 02181 DISENGAGED ARM LOCK BRACKET A. Locking Strip B. Spring C. Arm Lock Bracket D. Lift Arm 3-41 365 MM173 (3--- 90) Home Find... Go To..
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HOPPER POSITION ADJUSTMENT BOLTS A. Hopper B. Front-to-Back Adjustment Bolts C. Hopper Pivot D. Side-to-Side Adjustment Bolt 02184 HOPPER COVER LATCH STRIKER A. Hopper Cover B. Latch Striker C. Mounting Bolt 3-42 365 MM173 (3--- 90) Home Find... Go To..
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B. Stop Bolt The relay panel cover and valve cover panels should also be level side-to-side. Slots have been provided in the panel hinges to allow adjustment of the panel positions. 3-43 365 MM173 (3--- 90) Home Find... Go To..
12. Tighten the brush idler arm retaining bolt. 13. Close the right side main brush door. 14. Check and adjust the main brush pattern as described in TO CHECK AND ADJUST MAIN BRUSH PATTERN. 3-44 365 MM173 (3--- 90) Home Find... Go To..
(50 to 65 mm). A. Bearing Mounting Bracket B. Leveling Bolt C. Jam Nut D. Idler Arm 00582 NORMAL MAIN BRUSH PATTERN A. Brush Pattern Width 00601 TAPERED MAIN BRUSH PATTERN 3-45 365 MM173 (3--- 90) Home Find... Go To..
It should be inspected daily for wear or damage. Remove any string or wire found tangled on the side brush or side brush drive hub. 3-46 365 MM173 (3--- 90) Home Find... Go To..
B. Side Brush Bumper C. Plugbutton D. Side Brush Retaining Bolt 6. Rotate the side brush by hand until a bolt appears through the hole in the side brush bumper. Remove the bolt. 3-47 365 MM173 (3--- 90) Home Find... Go To..
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9. Secure the side brush to the side brush adapter with the bolts removed earlier. 10. Adjust the side brush pattern. 11. Disengage the hopper support bar and lower the hopper. 3-48 365 MM173 (3--- 90) Home Find... Go To..
3. Open the main brush doors. 03780 HOPPER LIP SKIRTS A. Hopper Lip Skirts B. Retaining Strip C. Retaining Strip Mounting Bolt 3-49 365 MM173 (3--- 90) Home Find... Go To..
The skirts are located on the bottom rear of the main floor skirt and brush skirt. brush compartment. They seal the main brush compartment. The seals should be inspected for wear or damage, and adjustment daily. 3-50 365 MM173 (3--- 90) Home Find... Go To..
FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, 13. Stop the engine. and turn off machine. 5. Open the main brush doors. 6. Remove the hopper side skirt retaining strips. 3-51 365 MM173 (3--- 90) Home Find... Go To..
100 hours of operation. 03772 MAIN BRUSH COMPARTMENT SEALS A. Door Seals B. Main Brush Idler Arm 03722 HOPPER DOOR SEALS A. Hopper Door B. Bottom Seal C. Hopper Mounted Seals D. Hopper 3-52 365 MM173 (3--- 90) Home Find... Go To..
Check to make sure that the seal is making good contact with the vacuum fan intake bracket. The seal should be compressed 0.12 in (5 mm) by the contact. 03780 HOPPER VACUUM FAN SEAL A. Hopper B. Seal 3-53 365 MM173 (3--- 90) Home Find... Go To..
Brake pads will be permanently damaged, requiring replacement. Body paint can also be damaged unless the area is wiped with a clean cloth and washed with a soapy solution immediately. 3-54 365 MM173 (3--- 90) Home Find... Go To..
80 to 85 psi (550 to 590 kPa). Check the air pressure of the tires after every 100 hours of operation. Solid tires are available as accessories. No regular maintenance is required on these tires. 3-55 365 MM173 (3--- 90) Home Find... Go To..
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MAINTENANCE 3-56 365 MM173 (3--- 90) Home Find... Go To..
HYDRAULIC O---RING FITTING TORQUE CHART ......365 MM173 (3--- 90) Home Find... Go To..
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APPENDIX 365 MM (3--- 90) Home Find... Go To..
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Locktite 242 blue --- medium strength thread locking compound. TENNANTr Part No. 32676, 0.5 ml tube. Locktite 271 red --- high strength thread locking compound. TENNANTr Part No. 19857, 0.5 ml tube. 365 MM173 (3--- 90) Home Find... Go To..
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