Exmark Turf Tracer Operator's Manual
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Exmark Turf Tracer Operator's Manual

Exmark turf tracer walk-behind mowers
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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
www.mymowerparts.com

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Summary of Contents for Exmark Turf Tracer

  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 www.mymowerparts.com...
  • Page 2 ♦ Keep away from eyes and skin. ♦ Never siphon by mouth. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its...
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY ..................... PAGE 1.1 Safety Alert Symbol ..................1 1.2 Training ......................1 1.3 Preparation ....................1 - 3 1.4 Operation....................3 - 4 1.5 Maintenance & Storage ................4 - 5 1.6 Riding Attachments..................5 1.7 Safety Signs ..................

  • Page 6: Safety

    RESULT IN PERSONAL INJURY IF PROPER PRECAUTIONS ARE NOT TAKEN. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you and is also known to the State of California to cause birth defects.

  • Page 8: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 9: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.5 Stop the blades when crossing surfaces other than grass; and when transporting the mower to and from the area to be mowed. 1.4.6 Never operate the mower with defective guards, shields, or covers. Always have safety shields, guards, switches, and other devices in place and in proper working condition.

  • Page 10: Riding Attachments

    ♦ Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system. 1.6 RIDING ATTACHMENTS Use only Exmark riding attachments. The use of other than Exmark riding attachments may create a hazardous condition resulting in injury. 1.7 SAFETY SIGNS 1.7.1...
  • Page 11 Apply only to a clean, dry surface. Smooth to remove any air bubbles. 1.7.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark commercial mower. PART NO. 613295 LOCATION: Console PART NO.
  • Page 12 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 523552 LOCATION: On Top of PART NO. 323540 Hydraulic Tank LOCATION: Front of Mower Deck Top Surface PART NO. 303508 LOCATION: On Top RH Surface PART NO. 303517 of Mower Deck...

  • Page 13: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial No.s 160,000 - 189,999: TT18KC Serial No.s 160,000 - 219,999: TT22KC Serial No.s 190,000 - 219,999: TT19KA Serial No.s 220,000 & Higher: TT23KC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual.

  • Page 14: Tires

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.8 TIRES Drive Front Caster Size ....16 x 7.50-8 ......9 x 3.50-4 Quantity ...... 2 ........2 Tread..Turf Saver/Turf Master ....Smooth Ply Rating ....4 ........4 Pressure ..14 psi(97 kPa) ....22 psi(152 kPa) 2.9 DECK...

  • Page 15: Torque Requirements

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.11 TORQUE REQUIREMENTS BOLT LOCATION TORQUE Cutter Housing Spindle Nut ..........75-80 ft/lbs. Blade Mounting Bolt............75-80 ft/lbs. Mower Deck Support/Engine Deck Mount ......30-35 ft/lbs. Anti-Scalp Roller Bolts ............40-45 ft/lbs. Engine Mounting Bolts............15-20 ft/lbs.
  • Page 16 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: Place spring washer cone side against bolt head (cupped side away from head) and install to inside of engine deck (as shown in Figure 1). Install with whizlock nuts to the outside of the support frame. Tighten until spring washers are flat.
  • Page 17 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIG. 3 STATIONARY IDLER INSTALLATION 3.3.7 Adjust cutting height of deck and anti-scalp rollers (See Adjustment Section 5.2.1). SERVICE ENGINE: See Engine Operator's Manual. SERVICE BATTERY: Machine is shipped with battery dry.
  • Page 18 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.5.2 Place battery on a level surface and remove vent caps. 3.5.3 Fill cells with battery grade sulfuric acid (1.265 specific gravity). Fill until halfway between top of separators and bottom of vent well.

  • Page 19: Operation Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4. OPERATION INSTRUCTIONS Controls 4.1.1 Drive Levers: Located on each side of the upper handle assembly directly below the handle grips (See Figure 4). These levers individually control the speed and direction of each drive wheel. When the speed control lever is...

  • Page 20: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.6 Throttle Control: Located on the control console’s right side next to the choke control. The throttle is used to control engine speed. Moving the throttle control forward will increase engine speed and moving it to the rear will decrease engine speed.
  • Page 21 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 22: Operation Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ If the ignition is in the “ON” position there is potential for sparks and engagement of components. WHAT CAN HAPPEN ♦ Sparks could cause an explosion or moving parts could accidentally engage causing personal injury.
  • Page 23 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ If the neutral lock latches are not completely engaged the drive levers could unexpectedly slip into the forward drive position. WHAT CAN HAPPEN ♦ If the drive levers slip into the drive position the unit could lurch forward and cause injury or property damage.

  • Page 24: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.4 TRANSPORTING WARNING POTENTIAL HAZARD ♦ Loading the mower onto a trailer without strong enough or properly supported ramps could be dangerous. WHAT CAN HAPPEN ♦ The ramps could collapse causing the unit to fall, which could cause injury.
  • Page 25 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.1 Check engine oil level. Service Interval: See Engine Owner's Manual Make sure engine is stopped and on a level surface. Check with engine cool. Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick.
  • Page 26 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIG. 5 BLADE BOLT INSTALLATION 5.1.4 Check safety interlock system. Service Interval: Daily Check starting circuit. Starter should crank with: Operator Presence Control levers depressed, speed control lever in neutral, and electric blade clutch disengaged.
  • Page 27 Service Interval: After First 250 hrs, then yearly thereafter. Note: Use only Exmark P/N 513211 for Summer use above 32° F (0° C) or P/N 523541 for Winter use below 32° F (0° C). (Refer to Section 2.6.2 for filter specifications) Place unit on a level surface, stop engine and remove key.
  • Page 28 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Fill reservoir to top of baffle as stated in Section 5.1.8. Loosen filter 1/2 turn and allow a small amount of oil to leak from the oil filter (this allows air to be purged from the oil filter and supply hose from the hydraulic reservoir).
  • Page 29 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Thoroughly clean the area around each of the charge pump housings. To “prime” charge pump, loosen two hex socket head capscrews (shown in Figure 6) 1-1/2 turns only. Make sure engine is not running. Lift the charge pump housing upward and wait for a steady flow of oil to flow out from under the housing.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 LUBRICATION CHART FITTING INITIAL No. of SERVICE LOCATIONS PUMPS PLACES INTERVAL 1. Caster Wheel Bearings Daily 2. Caster Pivots Daily 3. Idler Pivots (Mower Deck) Weekly 4. Idler Pivot (Pump Drive) Weekly 5.

  • Page 31: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Square head setscrews on Hydro pump control arms. Shoulder bolts in ends of speed control crank. OPC lever setscrews. Electric clutch retaining bolt. Pump drive idler pivot bolt. Adhesives such as “Loctite RC/609 or RC/680” or “Fel-Pro Pro-Lock Retaining I or Retaining II”...
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Adjust anti-scalp rollers for Normal Operating Conditions. Place rollers in one of the positions shown in Fig. 7. Rollers will maintain 3/4 in. (19 mm) clearance to the ground to minimize gouging and roller wear or damage.
  • Page 33 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Note: The OPC levers must be held down whenever the speed control lever is out of the neutral position or the engine will kill. 3. Squeeze the respective drive lever until an increased resistance is felt;...
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 After adjusting the left hydro control linkage, move the speed control lever to the mid-speed position and then back to the neutral position. Recheck the left drive wheel rotation to see if further adjustment is necessary - be sure the speed control lever is in the neutral position.

  • Page 35: Trouble Shooting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4. If the unit tracks to one side or the other, turn the quick track knob. Turn the knob right to “steer” right, turn the knob left to “steer” left. 5.2.6 Hydro Pump Spring Tension Setting...
  • Page 36 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. ENGINE TROUBLESHOOTING When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank.

  • Page 37: Hydraulic Schematic

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 7. HYDRAULIC SCHEMATIC - 32 - www.mymowerparts.com...

  • Page 38: Wiring Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. WIRING DIAGRAMS Engine Deck Wiring Diagram NOTE: All connectors are viewed from the wire input side of the connector. Console Wiring Diagram NOTE: All connectors are viewed from the wire input side of the connector.

  • Page 39: Warranty

    The Exmark turf equipment, including any defective part, must be returned to an authorized Exmark service dealer within the warranty period. The warranty shall extend to cost to repair or replace(as determined by Exmark) the defective part, including labor. The expense of delivering the mower to the dealer for warranty work and the expense of returning it back to the owner after repair or replacement will be paid for by the owner.

  • Page 40: Warranty

    Exmark, within the prescribed time, the enclosed warranty registration card. The sole liability of Exmark with respect to this warranty shall be repair and replacement as set forth herein. Exmark shall have no liability for any other cost, loss or damage, including but not limited to, any incidental or consequential loss or damage.
  • Page 41 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By - 36 - www.mymowerparts.com...
  • Page 42 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTES - 37 - www.mymowerparts.com...
  • Page 43 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCE POST, POLE ETC.) - 38 - www.mymowerparts.com...
  • Page 44 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE ™ LAZER Z ™ LAZER Z ® TURF RANGER ® TURF TRACER ® TURF TRACER VIKING HYDRO ™ METRO ™ METRO SELF STEERING SULKY GRASS CATCHER ™...

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