Exmark Turf Tracer HP Operator's Manual
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Exmark Turf Tracer HP Operator's Manual

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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
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  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 www.mymowerparts.com...
  • Page 2 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY ....................PAGE 1.1 Safety Alert Symbol ................... 1 1.2 Training ..................... 1 1.3 Preparation..................... 1-3 1.4 Operation ....................4-6 1.5 Maintenance & Storage ................6-7 1.6 Riding Attachments ................... 7 1.7 Safety Signs ..................

  • Page 6: Safety

    CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 9: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment.
  • Page 10 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of traction and/or control could occur. Mow across slopes with walk behind mowers, never up and down. Loss of control and/or loss of operator’s footing could result in a fall with an arm or leg getting under the mower or engine deck and sustaining serious injury.

  • Page 11: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.17 Be aware of the mower discharge direction and do not point it at anyone. 1.4.18 Do NOT operate the mower under the influence of alcohol or drugs. 1.4.19 Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

  • Page 12: Riding Attachments

    1.6 RIDING ATTACHMENTS 1.6.1 Use only Exmark riding attachments. The use of other than Exmark riding attachments may create a hazardous condition resulting in injury. 1.7 SAFETY SIGNS 1.7.1 Keep all safety signs legible.
  • Page 13 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 1-303517 PART NO. 1-413421 LOCATION: Left Side of Rear LOCATION: Left Rear on Top of Engine Deck Surface of Engine Deck 17 HP Kawasaki Electric Start Only PART NO. 1-513747 LOCATION: Battery Cover PART NO.
  • Page 14 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Standard Pistol Grip Handles 15 & 17 HP Kawasaki Manual Start PART NO. 103-1974 PART NO. 103-1798 LOCATION: Console LOCATION: RH Side Console 36” Decks PART NO. 1-413206 LOCATION: Top of Cutter Deck...
  • Page 15 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 48” & 52” Decks PART NO. 1-413327 LOCATION: Top Center of Cutter Deck Under Center Belt Shield ECS Handles 15 & 17 HP Kawasaki Manual Start PART NO. 103-1977 LOCATION: Console PART NO. 98-5954...

  • Page 16: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 320,000 & Higher: TT3615KA; TT4817KA; TT5217KA; TT3615KAC; TT4817KAC; TT5217KAC; TT4817KAEC; TT5217KAEC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load).

  • Page 17: Tires

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.9 TIRES 36” Drive 48” & 52” Drive Front Caster Pneumatic (Air-Filled) Pneumatic (Air-Filled) Semi-Pneumatic Size 16 x 6.50-8 16 x 7.50-8 9 x 3.50-4 Quantity Tread Turf Master Turf Master Smooth...

  • Page 18: Torque Requirements

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.12 TORQUE REQUIREMENTS BOLT LOCATION TORQUE Blade Mounting Bolt ............ 115-120 ft-lbs. Cutter Housing Spindle Nut ..........75-80 ft-lbs. Anti-Scalp Roller Bolts............40-45 ft-lbs. Mower Deck Support/Engine Deck Mount ......30-35 ft-lbs.
  • Page 19 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ If the ignition is in the “ON” position there is potential for sparks and engagement of components. WHAT CAN HAPPEN ♦ Sparks could cause an explosion or moving parts could accidentally engage causing personal injury.
  • Page 20 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.9 Route the throttle cable along the right side of the upper handle, under the fuel tank support, and position the cable on the left side of the engine. Attach throttle cable to engine: a) Position the throttle control lever (located on console) ¼”...
  • Page 21 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.12 Connect the lower end of the speed control linkage to the speed control crank located at the top rear of the fuel tank support. Secure with clevis pin and hairpin from the bolt bag.
  • Page 22 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 6 ECS HANDLES DRIVE LEVER LINKAGE INSTALLATION 3.14 Connect wiring harness. For recoil start models: Route the long unattached portion of the wiring harness up the left handle and under the console. Connect the connector on the end of the shorter lead to the keyswitch.

  • Page 23: Operation Instructions 4.1 Controls

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4. OPERATION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Presence Control (OPC) Levers: Located on the upper handle assembly directly above the handle grips. When these levers are depressed, the OPC system senses that the operator is in the normal operator's position. When...

  • Page 24: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.7 Throttle Control: Located on the control console’s right side. The throttle is used to control engine speed. Moving the throttle control forward will increase engine speed and moving it to the rear will decrease engine speed.
  • Page 25 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 26: Operation Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.2.2 Refer to Maintenance and Adjustment Section 5 and perform all of the necessary inspection and maintenance steps. 4.2.3 Familiarize yourself with the controls and operation of unit. See Controls section 4.1 and Operating Instructions section 4.3.
  • Page 27 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ If the neutral lock latches are not completely engaged the drive levers could unexpectedly slip into the forward drive position. WHAT CAN HAPPEN ♦ If the drive levers slip into the drive position, the unit could lurch forward and cause injury or property damage.

  • Page 28: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.3.6 To Stop: Squeeze drive levers back to the neutral position. Move neutral lock latches into the neutral lock position and release drive levers. Move the speed control lever to the neutral position.

  • Page 29: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5. MAINTENANCE & ADJUSTMENTS 5.1 PERIODIC MAINTENANCE WARNING POTENTIAL HAZARD ♦ If you leave the key in the ignition switch, someone could start the engine. WHAT CAN HAPPEN ♦ Accidental starting of the engine could seriously injure you or other bystanders.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.3 Clean grass build-up under deck and check mower blades. Service Interval: Daily CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous.
  • Page 31 Check safety interlock system. Service Interval: Daily For your safety, your Exmark mower is equipped with Operator Presence Controls (OPC). When either the mower blades are engaged, or the speed control lever is not in neutral and both hands are removed from the handles, the mower engine MUST stop.
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.7 Change engine oil. Service Interval: See Engine Owner's Manual NOTE: Change oil after first five (5) hours of operation. Follow engine manufacturer’s recommendations for future oil changes. Disengage blade clutch. Stop engine and wait for all moving parts to stop. Remove ignition key or spark plug wire(s).
  • Page 33 Service Interval: After First 250 hrs, then yearly thereafter. Note: Use only Exmark Part No. 513211 for Summer use above 32° F (0° C) or Part No. 523541 for Winter use below 32° F (0° C). Refer to 2.7.2 for filter specifications.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Thoroughly clean the area around each of the charge pump housings. LOOSEN 1-1/2 TURNS ONLY CHARGE PUMP CAP FIGURE 9 CHARGE PUMP LOCATION To “prime” charge pump, loosen two hex socket head capscrews (shown in Figure 11) 1-1/2 turns only.
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Engage PTO lever. Look through the round hole in the left rear corner of the engine deck to inspect blade clutching belt tension. Bolt on blade engagement linkage bellcrank and indicator arm should align within 1/16” (See Figure 12). Refer to section 5.2.2 for adjustment.

  • Page 36: Check Battery Charge

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Stop engine and wait for all moving parts to stop. Remove ignition key or spark plug wire(s). Remove cooling shrouds from engine and clean cooling fins. Also clean dust, dirt, and oil from external surfaces of engine, which can cause improper cooling.

  • Page 37: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Note: To prevent damage due to freezing, battery should be fully charged before putting away for winter storage. a) Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts...
  • Page 38 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 10 CUTTING HEIGHT ADJUSTMENT FIGURE 11 ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND CUTTING HEIGHT ADJUSTMENT Adjust anti-scalp rollers For Normal Operating Conditions. Place rollers in one of the positions shown in Figure 11. Rollers will maintain 3/4 in. (19 mm) clearance to the ground to minimize gouging and roller wear or damage.
  • Page 39 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Indicator Align Bolt to Indicator Engine Deck Turnbuckle within 1/16” FIGURE 12 BLADE ENGAGEMENT LINKAGE 5.2.3 PTO Safety Switch: Mounted to a tab on the inside lefthand side of the fuel tank support.
  • Page 40 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1. Raise the rear of the machine up onto jack stands high enough to raise the drive wheels off of the ground. 2. Start the engine and move the throttle ahead to the full throttle position.
  • Page 41 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 neutral, until left wheel stops rotating forward. Turn the rear nut an additional 1/2 turn and tighten the front nut making sure not to put a bind on the linkage. Make sure flat part of linkage is perpendicular to pin part of swivel.

  • Page 42: Waste Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 STANDARD PISTOL GRIP HANDLES ECS HANDLES FIGURE 16 DRIVE LEVER AND LATCH IN NEUTRAL POSITION 3. Make this adjustment for both sides. Tracking Adjustment 1. Stop engine and wait for all moving parts to stop. Raise the rear of the machine, remove jack stands and carefully lower the machine to the ground.

  • Page 43: Trouble Shooting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 6.2 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns WHAT CAN HAPPEN ♦ Swallowing electrolyte can be fatal or if it touches skin can cause severe burns.
  • Page 44 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. ENGINE TROUBLESHOOTING When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank.

  • Page 45: Wiring Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. WIRING DIAGRAMS - 40 - www.mymowerparts.com...

  • Page 46: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 9. HYDRAULIC DIAGRAM - 41 - www.mymowerparts.com...

  • Page 47: Warranty

    Exmark and found by us (in the exercise of our reasonable discretion) to be defective in factory material or workmanship.
  • Page 48 Exmark service dealer; (iv) rental of like or similar replacement equipment during the period of any warranty, repair or replacement work; (v) any telephone or telegram charges or travel charges;...
  • Page 49 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTES - 44 - www.mymowerparts.com...
  • Page 50 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By - 45 - www.mymowerparts.com...
  • Page 51 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCE POST, POLE ETC.) - 46 - www.mymowerparts.com...
  • Page 52 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE ® ® LAZER Z LAZER Z ® ® LAZER Z TURF RANGER ® ® TURF TRACER TURF TRACER ® ® METRO METRO ™...

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